Effects of selected process parameters on emission rates of volatile organic chemicals from carpet.

There has been increased interest over the last several years in issues related to indoor air quality. Although the factors affecting indoor air quality are recognized to be very broad, ranging from building design, operation, and ventilation to biological contamination, recent emphasis has been placed on chemical contaminants, particularly volatile organic chemicals (VOCs). New floor covering systems, including new carpets, have been identified as a potential, short-term source of VOCs in the indoor air of new or renovated buildings. This report describes an exploratory study designed to examine several manufacturing variables and their effects on VOC emission rates from new carpets. It was based on a statistical experimental design and was conducted at a single carpet mill on a full-scale production line. The outcome variable, VOC emission rate, was examined relative to selected independent variables: latex type, latex amount, makeup air into the drying oven, residence time in the drying oven, and their interactions. Significant variables were identified for a number of emission rate models. The study results suggest that there are no simple answers for easily reducing VOC emission rates, but several conclusions could be inferred from the study as to future directions to pursue.