Characterization of the morphological properties of welding fume particles by transmission electron microscopy and digital image analysis

The morphological characteristics of welding fume particles have been determined using transmission electron microscopy (TEM) and automatic image analysis (AIA). Two personal samples and one background sample were collected using a new, easy to handle sampling method, during tungsten inert gas (TIG) and manual metal arc (MMA) welding on Inconel in the same shop. The collection method gave samples which were suitable for TEM and AIA. Electron micrographs were taken in a transmission electron microscope and further analyzed using an image analysis unit. Aggregates composed of many individual particles were analyzed both for the parameters of the aggregate and for the parameters of the individual particles by using an algorithm based on a grain boundary reconstruction technique. The morphological parameters allowed the welding fume's particulate matter to be divided into three types - here called small, medium, and large - with a somewhat unclear distinction between medium and large. Medium and large particles occur either as individual particles or as clusters of approximately spherical particles with average diameters of 0.07 and 0.15 microm, respectively. Small particles occur almost exclusively as long chains or lace-like structures of aggregates of particles, often in the range of 5-10 microm. The aggregates have an average projected area of 2.6 x 10-3 microm2 and are composed of several hundred individual particles.