Copper–cobalt catalysts supported on mechanically mixed HZSM-5 and γ-Al2O3 for higher alcohols synthesis via carbon monoxide hydrogenation

Mechanically mixed γ-Al₂O₃ and HZSM-5 (Si/Al = 50) with different mass ratio were utilized as support for Cu–Co higher alcohol synthesis catalysts prepared through incipient wetness impregnation. The textural and structural properties were studied using Ar low temperature adsorption and desorption, H₂-temperature programmed reduction (H₂-TPR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), transmission electron microscope (TEM) and catalytic performance measurements. The results indicated that the mechanically mixed HZSM-5 and γ-Al₂O₃ supported copper–cobalt catalysts were superior to either γ-Al₂O₃ or HZSM-5 supported ones with the same metal loading. The results revealed that using HZSM-5 and γ-Al₂O₃ mechanically mixed benefited the dispersion of metallic phases and stronger synergetic functions between smaller nanoparticles containing copper and/or cobalt, which is essential for HAS from CO hydrogenation. Under working conditions of P = 5.0 MPa, T = 300 °C, V(H₂) : V(CO) : V(N₂) = 4 : 2 : 1 and GHSV = 7200 mL g⁻¹ h⁻¹, mechanically mixed HZSM-5 and γ-Al₂O₃ supported catalysts showed higher catalytic activity than those over single support. For CuCo catalysts upon support containing 50.0 wt% HZSM-5 and 50.0 wt% γ-Al₂O₃, the CO conversion was 21.3% and the C₂₊ alcohol selectivity was 41.8%.

CuCo bimetallic catalysts over the mixed supports showed smaller average particle size, better dispersion of cobalt and copper species, and good activity for higher alcohols synthesis.