Effect of Ni/Co mass ratio and NiO–Co3O4 loading on catalytic performance of NiO–Co3O4/Nb2O5–TiO2 for direct synthesis of 2-propylheptanol from n-valeraldehyde

In the direct synthesis of 2-propylheptanol (2-PH) from n-valeraldehyde, a second-metal oxide component Co₃O₄ was introduced into NiO/Nb₂O₅–TiO₂ catalyst to assist in the reduction of NiO. In order to optimize the catalytic performance of NiO–Co₃O₄/Nb₂O₅–TiO₂ catalyst, the effects of the Ni/Co mass ratio and NiO–Co₃O₄ loading were investigated. A series of NiO–Co₃O₄/Nb₂O₅–TiO₂ catalysts with different Ni/Co mass ratios were prepared by the co-precipitation method and their catalytic performances were evaluated. The result showed that NiO–Co₃O₄/Nb₂O₅–TiO₂ with a Ni/Co mass ratio of 8/3 demonstrated the best catalytic performance because the number of d-band holes in this catalyst was nearly equal to the number of electrons transferred in hydrogenation reaction. Subsequently, the NiO–Co₃O₄/Nb₂O₅–TiO₂ catalysts with different Ni/Co mass ratios were characterized by XRD and XPS and the results indicated that both an interaction of Ni with Co and formation of a Ni–Co alloy were the main reasons for the reduction of NiO–Co₃O₄/Nb₂O₅–TiO₂ catalyst in the reaction process. A higher NiO–Co₃O₄ loading could increase the catalytic activity but too high a loading resulted in incomplete reduction of NiO–Co₃O₄ in the reaction process. Thus the NiO–Co₃O₄/Nb₂O₅–TiO₂ catalyst with a Ni/Co mass ratio of 8/3 and a NiO–Co₃O₄ loading of 14 wt% showed the best catalytic performance; a 2-PH selectivity of 80.4% was achieved with complete conversion of n-valeraldehyde. Furthermore, the NiO–Co₃O₄/Nb₂O₅–TiO₂ catalyst showed good stability. This was ascribed to the interaction of Ni with Co, the formation of the Ni–Co alloy and further reservation of both in the process of reuse.

NiO–Co₃O₄/Nb₂O₅–TiO₂ catalyst with a Ni/Co mass ratio of 8/3 and NiO–Co₃O₄ loading of 14% shows the best catalytic performance.