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Segregation Behavior of Miscible PC/PMMA Blends during Injection Molding
Authors:Nantina Moonprasith  Jitsuhiro Date  Takumi Sako  Takumitsu Kida  Tatsuhiro Hiraoka  Masayuki Yamaguchi
Affiliation:1.School of Materials Science, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi 923-1292, Japan; (N.M.); (J.D.); (T.S.); (T.K.);2.Sirindhorn International Institute of Technology, Thammasat University, 99 Moo 18, Paholyothin, Khlong Luang 12120, Thailand;3.Hiroshima R&D Center, Mitsubishi Chemical Corporation, 20-1, Miyukicho, Otake, Hiroshima 739-0693, Japan;
Abstract:Miscible blends composed of bisphenol-A polycarbonate (PC) and poly(methyl methacrylate) (PMMA), in which one of them has low molecular weight, were employed to study the surface segregation behavior during flow. The blend samples showed typical rheological behaviors, such as simple polymer melts without a long-time relaxation mechanism ascribed to phase separation, demonstrating that they were miscible. After injection molding, the amounts of a low molecular weight component on the blend surface were found to be larger than the actual blend ratio. Because the injection-molded products were transparent despite a huge difference in refractive indices between PC and PMMA, they showed no phase separation. This result demonstrated that surface segregation of a low molecular weight component occurred under flow field, which expands the material design such as tough plastics with good scratch resistance and optical fibers with tapered refractive index.
Keywords:polymer blends   viscoelastic properties   injection molding   segregation   polycarbonate   poly(methyl methacrylate)
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