Optimization of Apex Shape for Mounting to the Bead Bundle Using FEM

Tires are one of the most basic and important components of vehicles, including bicycles, cars, trucks, and aircraft. They consist of several layers that provide complex and dynamically changing functions. This work aims to optimize the mounting process of the tire apex to the bead. The bead locks the tire to the rim and helps minimize the risk of rim slip, and the apex provides dynamic stiffness, stress distribution, and driving stability. In mounting the apex onto the bead, air can be trapped between the apex and bead, which is an undesirable and significant problem in tire manufacturing. An FE model was created to simulate and optimize this process. After modifying the apex dimensions, the air was displaced from the space between the apex and the bead. Based on the simulation results, a set of recommendations for producing suitable apex shapes is provided.