Tailoring Titanium Sheet Metal Using Laser Metal Deposition to Improve Room Temperature Single-Point Incremental Forming

Typically, due to their limited formability, elevated temperatures are required in order to achieve complex shapes in titanium alloys. However, there are opportunities for forming such alloys at room temperature using incremental forming processes such as single-point incremental forming (SPIF). SPIF is an innovative metal forming technology which uses a single tool to form sheet parts in place of dedicated dies. SPIFs ability to increase the forming limits of difficult-to-form materials offers an alternative to high temperature processing of titanium. However, sheet thinning during SPIF may encourage the early onset of fracture, compromising in-service performance. An additive step prior to SPIF has been examined to tailor the initial sheet thickness to achieve a homogeneous thickness distribution in the final part. In the present research, laser metal deposition (LMD) was used to locally thicken a commercially pure titanium grade 2 (CP-Ti50A) sheet. Tensile testing was used to examine the mechanical behaviour of the tailored material. In addition, in-situ digital image correlation was used to measure the strain distribution across the surface of the tailored material. The work found that following deposition, isotropic mechanical properties were obtained within the sheet plane in contrast to the anisotropic properties of the as-received material and build height appeared to have little influence on strength. Microstructural analysis showed a change to the material in response to the LMD added thickness, with a heat affected zone (HAZ) at the interface between the added LMD layer and non-transformed substrate material. Grain growth and intragranular misorientation in the added LMD material was observed. SPIF of a LMD tailored preform resulted in improved thickness homogeneity across the formed part, with the downside of early fracture in a high wall angle section of the sheet.     

Free Vibration Analysis of a Graphene-Platelet-Reinforced,Porous, Two-Cylindrical-Panel System

In this study, a novel, dynamic model of a graphene-platelet-reinforced, porous (GPLRP) double-cylindrical-panel system is proposed. The material properties of a graphene-platelet-reinforced, porous, double-cylindrical-panel system were determined by the Halpin–Tsai micromechanics model and the typical mechanical properties of open-cell metal foams. Different types of porosity distribution and graphene platelet (GPL) distribution patterns were considered. Love’s shell theory was utilized to derive the theoretical formulation, and the Rayleigh–Ritz method was used to calculate the natural frequencies of the system. The proposed model was validated by several comparison studies with the natural frequencies in the existing literature. Finally, the effects of stiffness of Winkler springs, boundary condition, porosity coefficient, porosity distribution, GPL distribution pattern, and GPL weight fraction on the free vibration characteristics of the system were evaluated.     

Solid State Joining of a Cold Rolled Zr-Based Bulk Metallic Glass to a Wrought Aluminum Alloy by Power Ultrasonics

Ultrasonic metal welding (UMW) enables joining in the solid state at relative low temperatures with short cycle times. This technique is of particular interest for joining metallic glasses to each other or to other materials, because crystallization of the amorphous structure can be prevented due to the low thermal loading and the rapidity of the process. In this work, UMW is applied to join one 1 mm thick sheet of a commercial wrought aluminum alloy (AA5754) and one 0.4 mm thick strip of a commercial Zr-based bulk metallic glass (AMZ4). The introduced heat of the welding process is detected with thermocouples and thermal imaging. To investigate the strength of the joint and the influence on the microstructure, mechanical tensile tests are carried out in combination with scanning electron microscopy and differential scanning calorimetry. The results show that ultrasonic metal welding is a suitable technique to join amorphous bulk metallic glasses to crystalline aluminum alloys. The metallic glass component retains its amorphous structure in the joint, and the joint strength is higher than the strength of the Al sheet. These findings will help to develop future applications of BMG-based multi-material components, including medical tools.     

Microstructure Evolution of 2A12 Aluminum Alloy under Isothermal Heat Treatment Direct Writing Process

A metal-melting direct writing process, using semi-solid isothermal heat treatment to form high-quality semi-solid components, realized the integrated innovation of semi-solid formation and additive manufacturing. An experimental study was carried out on semi-solid isothermal heat treatment for metal-melting direct-writing technology, using 2A12 aluminum alloy as raw material. The semi-solid isothermal heat treatment was carried out over different temperature ranges, and four-stages evolution mechanism of the semi-solid microstructure in the semi-solid melting direct writing process was investigated. The effects of holding temperature and time on the microstructure of the semi-solid isothermal heat treatment of the alloy were put forward. According to the analysis of the results of the semi-solid-melting direct-writing test, the corresponding relationship between semi-solid microstructure and extrusion formability was found. The results show that when the holding temperature is 640–650 °C and the holding time is 20–25 min, the liquid phase rate can reach about 40%, and the direct-writing forming technology can be carried out stably.     

Profile Change Law of Clad Rebars and the Formation Mechanism of Composite Interfaces during Hot Rolling

Rough- and intermediate-rolled composite billets and finished clad rebars were cut using flying shears. The law of metal rheology and the mechanism of composite interface generation during clad rebar formation were then investigated using metallographic microscopy, electron backscatter diffraction, and scanning electron microscopy. The radial deformation trend of the clad rebars was greater than that of HRB400 rebars and “ears” were more likely to appear during the rolling process. The widths of the decarburization and composite zones and diffusion distances of each element decreased as the cumulative reduction rate increased. Furthermore, as deformation increased, the number of oxides on the composite interface significantly decreased, the proportion of recrystallized grains increased, and the grains became more refined. These changes led to increases in the bond and tensile strengths of the composite interface. According to the research above, the pass filling degree should be within 0.85–0.9 and the cumulative reduction rate should be over 80% when rolling clad rebars.     

XPS Investigation on Improving Hydrogen Sorption Kinetics of the KSiH3 System by Using Zr-Based Catalysts

The superior hydrogen storage properties makes the KSiH₃ system a potential hydrogen storage material for practical applications. A theoretical capacity of 4.3 wt% bring this material to the front line of all the available hydrogen storage materials; however, the activation barrier of the reaction restricts the system to absorb and desorb hydrogen reversibly at elevated temperatures even if the thermodynamics suggest its room temperature operation. Several catalysts have already been tested to enhance its kinetic properties. In this work, the efforts were made to reduce the activation energy by using Zr-based catalysts to the KSi/KSiH₃ system. The value of activation energy was found to be lowest (i.e., 87 kJ mol⁻¹⁾ for the ZrH₂-added KSiH₃ system. The mechanism of this improvement was investigated by using X-ray photoelectron spectroscopy (XPS).     

CuZn Complex Used in Electrical Biosensors for Drug Delivery Systems

This paper is to discuss the potential of using CuZn in an electrical biosensor drug carrier for drug delivery systems. CuZn is the main semiconductor ingredient that has great promise as an electrochemical detector to trigger releases of active pharmaceutical ingredients (API). This CuZn biosensor is produced with a green metal of frameworks, which is an anion node in conductive polymers linked by bioactive ligands using metal–polymerisation technology. The studies of Cu, Zn, and their oxides are highlighted by their electrochemical performance as electrical biosensors to electrically trigger API. The three main problems, which are glucose oxidisation, binding affinity, and toxicity, are highlighted, and their solutions are given. Moreover, their biocompatibilities, therapeutic efficacies, and drug delivery efficiencies are discussed with details given. Our three previous investigations of CuZn found results similar to those of other authors’ in terms of multiphases, polymerisation, and structure. This affirms that our research is on the right track, especially that related to green synthesis using plant extract, CuZn as a nanochip electric biosensor, and bioactive ligands to bind API, which are limited to the innermost circle of the non-enzymatic glucose sensor category.     

Synthesis of Tantalum Carbide Using Purified Hexane by Titanium Powder

Hexane is a safe, efficient, and cost-effective alternative to other commercial hydrocarbons for gaseous carburization; however, commercial hexane is not sufficiently pure. Titanium powder can remove oxygen-containing impurities from commercial hexane; however, research on the use of titanium powder remains limited. We investigated the purification of hexane using titanium, copper, and aluminum powders and used the purified hexane for the gaseous carburization of tantalum. Ti exhibited lower activation energy for oxidation (1.55 kJ/mol) than Cu (91.09 kJ/mol) and Al (150.25 kJ/mol) and a significantly higher oxidation rate (0.0269 g/h) in hexane at room temperature than Cu (0.0018 g/h) and Al (0.0001 g/h). The carbon content in tantalum carburized using the purified hexane was comparable to that carburized using unpurified hexane (approximately 6.22%); however, its oxygen content was significantly lower (1.39%), which indicates that the produced tantalum carbide has a higher purity. X-ray diffraction results revealed that the oxidation products of tantalum, such as Ta₂O, TaO₂, Ta_0.8O₂, and Ta₂O₅, were absent in the sample carburized using the purified hexane. Therefore, Ti powder can effectively remove oxygen-containing impurities from commercial hexane and facilitate its use as an effective carburizing medium for the synthesis of high-purity tantalum carbide.     

Development of a CT Image Analysis Model for Cast Iron Products Based on Artificial Intelligence Methods

This paper presents an assessment of the possibility of using digital image classifiers for tomographic images concerning ductile iron castings. The results of this work can help the development of an efficient system suggestion allowing for decision making regarding the qualitative assessment of the casting process parameters. Special attention should be focused on the fact that automatic classification in the case of ductile iron castings is difficult to perform. The biggest problem in this aspect is the high similarity of the void image, which may be a sign of a defect, and the nodular graphite image. Depending on the parameters, the tests on different photos may look similar. Presented in this article are test scenarios of the module analyzing two-dimensional tomographic images focused on the comprehensive assessment by convolutional neural network models, which are designed to classify the provided image. For the purposes of the tests, three such models were created, different from each other in terms of architecture and the number of hyperparameters and trainable parameters. The described study is a part of the decision-making system, supporting the process of qualitative analysis of the obtained cast iron castings.     

The Role of Zn Substitution in Improving the Electrical Properties of CuI Thin Films and Optoelectronic Performance of CuI MSM Photodetectors

Pure CuI and Zn-substituted CuI (CuI:Zn) semiconductor thin films, and metal-semiconductor-metal (MSM) photodetectors were fabricated on glass substrates by a low-temperature solution process. The influence of Zn substitution concentration (0–12 at%) on the microstructural, optical, and electrical characteristics of CuI thin films and its role in improving the optoelectronic performance of CuI MSM photodetectors were investigated in this study. Incorporation of Zn cation dopant into CuI thin films improved the crystallinity and increased the average crystalline size. XPS analysis revealed that the oxidation state of Cu ions in all the CuI-based thin films was +1, and the estimated values of [Cu]/[I] for the CuI:Zn thin films were lower than 0.9. It was found that the native p-type conductivity of polycrystalline CuI thin film was converted to n-type conductivity after the incorporation of Zn ions into CuI nanocrystals, and the electrical resistivity decreased with increases in Zn concentration. A time-resolved photocurrent study indicated that the improvements in the optoelectronic performance of CuI MSM photodetectors were obtained through the substitution of Zn ions, which provided operational stability to the two-terminal optoelectronic device. The 8 at% Zn-substituted CuI photodetectors exhibited the highest response current, responsivity, and EQE, as well as moderate specific detectivity.