Immiscible Poly(L‐lactide)/Poly(ε‐caprolactone) Blends: Influence of the Addition of a Poly(L‐lactide)‐Poly(oxyethylene) Block Copolymer on Thermal Behavior and Morphology

Summary: A binary blend of poly (L ‐lactide) (PLLA) and poly(ε‐caprolactone) (PCL) of composition 70:30 by weight was prepared using a twin screw miniextruder and investigated by differential scanning calorimetry (DSC), optical microscopy and scanning electron microscopy (SEM). Ternary 70:30:2 blends were also obtained by adding either a diblock copolymer of PLLA and poly(oxyethylene) (PEO) or a triblock PLLA‐PCL‐PLLA copolymer as a third component. Optical microscopy revealed that the domain size of dispersed PCL domains is reduced by one order of magnitude in the presence of both copolymers. SEM confirmed the strong reduction in particle size upon the addition of the copolymers, with an indication of an enhanced emulsifying effect in the case of the PLLA‐PEO copolymer. These results are analyzed on the basis of solubility parameters of the blend components.

Optical micrograph of M3EG2 blend melt quenched at 125 °C.     

Synthesis of a Poly(vinyl alcohol)‐Based Graft Copolymer Having Poly(ε‐caprolactone) Side Chains by Solution Polymerization

Poly(vinyl alcohol)‐graft‐poly(ε‐caprolactone) (PVA‐g‐PCL) was synthesized by ring‐opening polymerization of ε‐caprolactone with poly(vinyl alcohol) in the presence of tin(II) 2‐ethylhexanoate as a catalyst in dimethyl sulfoxide. The relationship between the reaction conditions of the solution polymerization and the chemical structure of the graft copolymer was investigated. The degree of substitution (DS) and degree of polymerization (DP) of the PCL side chains were roughly controlled by varying the reaction periods and feed molar ratios of the monomer and the catalyst to the backbone. PVA‐g‐PCL with a PCL content of 97 wt.‐% (DP = 22.8, DS = 0.54) was obtained in 56 wt.‐% yield. The graft copolymer was soluble in a number of organic solvents, including toluene, tetrahydrofuran, chloroform, and acetonitrile, which are solvents of PCL. The molecular motion of the graft copolymer from ¹H NMR measurements appears to be restricted to some extent at 27–50°C, however the ¹H NMR signal intensities measured at temperatures higher than ca. 50°C reflect the actual chemical structure of the graft copolymer as determined by elemental analysis. The graft copolymer having a short PCL side chain (DP = 4.4, DS = 0.15) was amorphous. The melting temperature of a sample with relatively high PCL content (DP = 22.8, DS = 0.54) was observed at 39°C. Thermogravimetric analysis revealed that the thermal stability of PVA was improved by introducing PCL side chains. The surface free energies of the air‐side of a graft copolymer film, as calculated by Owens' equation using contact angles, were comparable to that of PCL homopolymer.     

Synthesis and Characterization of Comb‐Like Copolymers Based on Poly(ε‐caprolactone) and Poly(α‐olefin)

Comb‐like copolymers based on a polyolefin backbone of poly(10‐undecene‐1‐ol) (PUol) with poly(ε‐caprolactone) (PCL) side chains are synthesized in two steps. After synthesis of PUol by metallocene‐catalyzed polymerization, the side‐chain hydroxyl functionalities of this polar polyolefin are used as an initiator for the ring‐opening polymerization (ROP) of ε‐caprolactone (CL). In this context, copolymers with different lengths of PCL grafts are prepared. The chemical structure and the composition of the synthesized copolymers are characterized by ¹H and ¹³C NMR spectroscopy. It is shown that the hydroxyl end groups of PUol act effectively as initiating sites for the CL ROP. Size‐exclusion chromatography (SEC) measurements confirm the absence of non‐attached PCL and the expected increase in molar mass after grafting. The thermal and decomposition behaviors are investigated by DSC and thermogravimetric analysis (TGA). The effect of the length of the PCL grafts on the crystallization behavior of the comb‐like copolymers is investigated by DSC and wide‐angle X‐ray scattering (WAXS).

     

Microwave‐Assisted Synthesis and Characterization of Poly(ε‐caprolactone)/Montmorillonite Nanocomposites

Poly(ε‐caprolactone) (PCL)/montmorillonite (MMT) nanocomposites were prepared by in situ ring‐opening polymerization of ε‐caprolactone in the presence of MMT modified by hydroxyl‐group containing alkylammonium cation (Cloisite®30B) in a single mode microwave oven. For the polymerization mixtures, plateaus or exothermal peaks were observed in their temperature‐time profiles and can be attributed to the heat‐generating nature of the ring‐opening polymerization. The morphologies of the nanocomposites showed a predominantly exfoliated structure. The mechanical properties of the nanocomposites were evaluated via dynamic mechanical analysis. Compared with that of the recovered PCL matrix, the mechanical properties of the PCL/Cloisite®30B nanocomposites showed obvious improvement.

     

Synthesis of Functional Poly(ε‐caprolactone)s via Living Ring‐Opening Polymerization of ε‐Caprolactone Using Functionalized Aluminum Alkoxides as Initiators

The new aluminum compounds 1–3 modified by unsaturated alcohol, Me_3−n Al(O(CH₂)₄OCHCH₂)_n (n = 1 ( 1 ), 2 ( 2 ), 3 ( 3 )), are synthesized and investigated by multinuclear (¹H, ¹³C, ²⁷Al) NMR spectroscopy. The compounds 1 – 3 initiate living ring‐opening polymerization of ε‐caprolactone in bulk at 40–80 °C to afford polyesters with controlled molecular weight (M _n up to 35 000 g mol⁻¹) and relatively narrow molecular weight distribution (M _w/M _n < 1.8). Among initiators studied here, aluminum trialkoxide shows the highest activity, whereas aluminum dialkoxide is a less active. In all cases, the fragment of unsaturated alcohol is transferred to the end of the polymeric chain with high degree of functionality (>85%) yielding macromonomers. These macromonomers are copolymerized with maleic anhydride to give poly(vinyl ether‐co‐maleic anhydride)‐g‐poly(ε‐caprolactone) graft copolymers.

     

Fullerene End‐Capped Biodegradable Poly(ε‐caprolactone)

Fullerene capped poly(ε‐caprolactone)s (PCLs), namely single‐ and double‐fullerene end‐capped PCLs with different fullerene content, were successfully synthesized. The effect of the fullerene end on the crystallization behavior and mechanical properties of the PCL was studied. The aggregation behavior of the fullerene moieties at the end of the PCL chain was also studied. It was found that the aggregated fullerenes have two kinds of effect on the crystallization behavior of the PCL i.e., confinement effect and nucleating effect. The fullerene content shows a certain balance between the confinement effect and the nucleating effect on the crystallization rate of PCL. It was also found that the mechanical properties of the fullerene end‐capped PCLs are strongly related to the content of fullerene and the mode of end‐capping style: either single or double end‐capping.

     

Photocurable Shape‐Memory Copolymers of ε‐Caprolactone and L‐Lactide

Biodegradable and photocurable block copolymers of ε‐caprolactone and L ‐lactide were synthesized by polycondensation of PLLA diol ( = 10 000 g · mol^?1), PCL diol ( = 10 000 g · mol^?1), and a chain extender bearing a coumarin group. The effect of copolymer composition on the thermal and mechanical properties of the photocured copolymers was studied by means of DSC and cyclic tensile tests. An increase in Young's modulus and a decrease in the tensile strain with increasing PLLA content was observed for the block copolymers. Block copolymers with high PCL content showed good to excellent shape‐memory properties. Random copolymers exhibited R_f and R_r values above 90% at 45 °C for an extremely large tensile strain of 1 000%.

     

Cross‐Linked Poly(ε‐caprolactone/D,L‐lactide) Copolymers with Elastic Properties

Cross‐linked ε‐caprolactone (CL) and D ,L ‐lactide (DLLA) copolymers with elastic properties were synthesized in three steps. First, the monomers were copolymerized in ring‐opening polymerization to obtain telechelic star‐shaped oligomers with almost completely random monomer distribution. The oligomers were methacrylated with methacrylic anhydride in the second step and cured in a third. Molar CL/DLLA compositions of 30/70, 50/50, 70/30, 90/10, and 100/0 were used to obtain elastic structures with a wide range of properties. The effect of the average length of the copolymer block on the properties of the networks was evaluated with three different co‐initiator contents (0.5, 1.0, and 2.0/100) in the oligomer synthesis. The oligomers were characterized by ¹³C NMR spectroscopy, size‐exclusion chromatography (SEC), and differential‐scanning calorimetry (DSC). The formation of elastic networks was confirmed by the absence of a flow region in dynamic mechanical analysis (DMA), the increase in T_g in DSC, and the full recovery of the sample dimensions after tensile testing. In addition, gel contents were high and the samples swelled in CH₂Cl₂. The networks possessed break stresses from 0.7–9.7 MPa with elongations from 80–350%. Networks with 100 or 90% of ε‐caprolactone retained their form in vitro for 12 weeks, but an increase in lactide content made the networks more vulnerable to hydrolysis.

Water absorption of the polymers during hydrolysis.     

Synthesis and Characterization of Block Copolymers of ε‐Caprolactone and DL‐Lactide Initiated by Ethylene Glycol or Poly(ethylene glycol)

Biodegradable copolymers were prepared by ring‐opening polymerization of sequentially added ε‐caprolactone and DL ‐lactide in the presence of ethylene glycol or poly(ethylene glycol), using zinc metal as catalyst. Polymerization was performed in bulk and yielded block copolymers with predetermined PEG/PCL/PLA segments. The obtained polymers were characterized by ¹H NMR, SEC, IR, DSC, TGA, and X‐ray diffraction. Data showed that the copolymers preserved the excellent thermal behavior inherent to PCL. The crystallinity of PLA‐containing copolymers was reduced with respect to PCL homopolymer. The presence of both hydrophilic PEG and fast degrading PLA blocks should improve the biocompatibility and biodegradability of the materials, which are of interest for applications as substrate in drug delivery or as scaffolding in tissue engineering.

Block copolymerization of ε‐caprolactone and DL ‐lactide initiated by dihydroxyl PEG.     

Synthesis of Poly(L‐lactide)‐Functionalized Multiwalled Carbon Nanotubes by Ring‐Opening Polymerization

MWNTs are modified to possess hydroxy groups and are used as coinitiators to polymerize L ‐lactide by the surface‐initiated ring‐opening polymerization. FT‐IR and TEM observations reveal that the PLLA is covalently attached to the MWNTs (MWNT‐g‐PLLA), and the weight gain as a result of the functionalization is determined by TGA analysis. Two kinds of solvents, namely DMF and toluene, are used to carry out the two series of polymerizations at 140 and 70 °C, respectively, for 2–20 h. The amount of grafted PLLA increases with the reaction time either in DMF or in toluene, but it increases more significantly in DMF at 140 than in toluene at 70 °C, with the reaction time being the same. The grafted PLLA layer on the MWNT is more uniform when the reaction is performed in DMF than in toluene, and some bare surfaces are observed in the TEM image of the MWNT‐g‐PLLA prepared in toluene. The MWNT‐g‐PLLAs are well dispersed in the organic solvents as well as in the PLLA matrix. Incorporation of MWNT‐g‐PLLA greatly improves the tensile modulus and strength without a significant loss of the elongation at break. The specific interaction between the MWNT‐g‐PLLA and the polymer matrix is quantified by way of the Flory‐Huggins interaction parameter, B, which is determined by combining the melting point depression and the binary interaction model.

     

Synthesis of hydroxytelechelic ε‐caprolactone/poly(ethylene terephthalate) co‐oligomers, 1

In the presence of ethylene glycol, poly(ethylene terephthalate) (PET) undergoes chain scissions with the formation of α,ω‐hydroxyl oligomers, through classical transesterification by alcoholysis. ε‐Caprolactone was subsequently added on the hydroxyl end groups of PET oligomers by ring‐opening polymerization at different molar ratios of ε‐caprolactone to PET oligomers. The chemical structure of the products was investigated by size exclusion chromatography, ¹H NMR spectroscopy, and differential scanning calorimetry. A large majority of these products are soluble in common organic solvents. The thermal and ¹H NMR analyses reveal that the transesterification between base units of PET oligomers and ε‐caprolactone during the synthesis is always present whatever the reaction conditions. This phenomenon leads to copolymers having thermal properties different from those of PET. However, some co‐oligomers present the interest of keeping properties close to those of PET. The main purpose of this study was the synthesis of PET co‐oligomers that are soluble in some organic solvents that would make their use easier, and so that they can be used further as hard segment precursers for polycondensation reactions.

Ring‐opening polymerization of ε‐caprolactone onto hydroxytelechelic oligomers of PET.     

Surface Patterning of Poly(ε‐caprolactone): Epitaxial Crystallization and Enzymatic Degradation

Surface patterning was carried out by the epitaxial crystallization of biodegradable PCL on a HOPG, and the surface morphologies were observed by atomic force microscopy. Edge‐on view lamellae were aligned along the HOPG lattice to display stripe patterns in the threefold symmetry. The intervals of stripe patterns composed of ridges and valleys increased with an increase in the crystallization temperature. Enzymatic degradation of the PCL nanopattern allowed the different depth profiles of the fringed structure. The persistence length of the nanopattern could be tuned by the molecular weight of PCL.

     

Crystallization Behavior of Poly(ε‐caprolactone) Grafted onto Cellulose Alkyl Esters: Effects of Copolymer Composition and Intercomponent Miscibility

Graft copolymers of CA and CB with PCL were prepared at compositions rich in PCL. Kinetic DSC data were analyzed in terms of a folded‐chain crystallization formula expanded for a binary mixing system of amorphous/crystalline polymers. The order of crystallization rates was plain PCL > CA‐g‐PCL (DS = 2.98) > CB‐g‐PCL (DS = 2.1–2.95) > CA‐g‐PCL (DS = 2.1–2.5), and the fold‐surface free energy of the PCL crystals obeyed the reverse order. POM revealed a generally tardy growth of spherulites for all the graft copolymers. The slower crystallization process may be ascribed primarily to the compulsory effect of anchoring PCL chains onto the semi‐rigid cellulose backbone. Intercomponent miscibility of the CA/PCL and CB/PCL pairs was also taken into consideration.

     

Polyhedral Oligomeric Silsesquioxane‐ and Fullerene‐End‐Capped Poly(ε‐caprolactone)

Novel fullerene‐ and polyhedral oligomeric silsesquioxane‐ (POSS) double end‐capped poly(ε‐caprolactone) (PCL) were successfully synthesized. The crystallization behavior of the fullerene‐ and POSS‐ double end‐capped PCL and the effect of aggregation of the POSS and fullerene moieties on the crystallization of PCL were thoroughly studied. The aggregation of the fullerene moieties has much larger confinement effect on the crystallization of PCL than that of POSS. The successful incorporation of two nano‐sized objects, that is, fullerene and POSS, into the PCL matrix may introduce their merits, so that PCL can attain multi‐functional properties.

     

Synthesis and Characterization of Functionalized Crosslinkable Poly(ε‐caprolactone)

Summary: A new and rather simple method to obtain randomly crosslinked PCL is reported. PCL was previously functionalized through radical grafting of MA and GMA in the melt, using a Brabender‐like apparatus. GMA was added in order to obtain higher grafting efficiency. The structure of PCL‐g‐MAGMA was elucidated by ¹H NMR spectroscopy, and the content of grafted MA was determined by FT‐IR spectroscopy. PCL‐g‐MAGMA was successively crosslinked through reaction with HMDI. The degree of crosslinking was determined by solvent extractions with chloroform. Thermal and dynamic mechanical analysis and tensile tests were performed on plain PCL, on PCL‐g‐MAGMA and on crosslinked PCL samples.

Schematic representation of PCL‐g‐MAGMA structure.     

Synthesis of a Novel Chitin Derivative Having Oligo(ε‐caprolactone) Side Chains in Aqueous Reaction Media

A chitin‐based graft copolymer, chitin‐graft‐oligo(ε‐caprolactone) ( 2 ), was synthesized via ring‐opening graft polymerization of (ε‐caprolactone (ε‐CL) to ca. 50% partially deacetylated chitin 1 catalyzed by tin(II) 2‐ethylhexanoate in the presence of water as a swelling agent. The graft copolymer with ca. 40 wt.‐% poly(ε‐CL) content was obtained by the reaction using the catalyst of 0.17 mol‐% and water of 130 mol‐%, respectively, to the ε‐CL monomer at 100°C for 20 h. The chemical structure of 2 was characterized by IR, ¹H and ¹³C NMR spectroscopies. The poly(ε‐CL) contents by IR were in accordance with those determined by ¹H NMR analysis. T₁ measurements of an aqueous solution of 2 suggested that the molecular motion of the hydrophobic poly(ε‐CL) side chains is restricted to some extent. On the other hand, it was demonstrated by ¹³C CP/MAS NMR that the mobility of the chitin skeleton of 2 in the solid‐state is higher than that of the partially deacetylated chitin. X‐ray diffraction diagrams showed that 2 is amorphous, indicating that the crystallinity due to the chitin main chain was reduced by introducing the oligo(ε‐CL) side chains.     

High Molecular Weight Poly(ε‐caprolactone) by Initiation with Triphenyl Bismuth

Ring‐opening polymerizations of ε‐caprolactone (εCL) were conducted in bulk at 120 °C with triphenyl bismuth, Ph₃Bi, as an initiator or catalyst. Variation of the monomer–initiator ratio (M/I) allowed for a variation of the molecular weight, but not an accurate control. With an M/I ratio of 1 000:1 and ultra‐dry εCL, a number average molecular weight (corrected ) of 285 kDa was obtained corresponding to a degree of polymerization around 2 500. Addition of tetra(ethylene glycol) resulted in incorporation of this coinitiator and allowed for a better control of the molecular weight. Time–conversion curves revealed a long induction period followed by a conspicuous acceleration upon addition of a coinitiator (tetraethylene glycol). Model experiments demonstrated that Ph₃Bi is unstable at 120 °C in the presence of water, oxygen, or alcohols and slowly a precipitate is formed which mainly consists of (PhBiO)_x. Ph₂BiOR groups formed by side reactions seem to be the true initiators.

     

Real‐Time Observations of Oriented Crystallization of Poly(ε‐caprolactone) Thin Film,Induced by an AFM Tip

Atomic force microscopy (AFM) was used for modifying the surface structures of poly(ε‐caprolactone) (PCL) thin film. Oriented growth of PCL crystals at a desired area of the film surface was induced by scanning with a strong, normal load. PCL crystals were first grown edge‐on from the induction line and then their orientation changed to flat‐on at a lamellar length. The effects of molecular weight, crystallization temperature, scanning rate, and normal load on the AFM‐tip‐induced crystallization were examined. The growth kinetics of lamellar crystals in the AFM‐tip‐induced crystallization was the same as that in spherulitic crystallization. It was found that the formation of precursors strongly depends on the applied tip load and is facilitated when the applied load is higher than a threshold.

     

Controlled Synthesis and Characterization of Poly[ethylene‐block‐(L,L‐lactide)]s by Combining Catalytic Ethylene Oligomerization with “Coordination‐Insertion” Ring‐Opening Polymerization

Model poly[ethylene‐block‐(L ,L ‐lactide)] (PE‐block‐PLA) block copolymers were successfully synthesized by combining metallocene catalyzed ethylene oligomerization with ring‐opening polymerization (ROP) of L ,L ‐lactide (LA). Hydroxy‐terminated polyethylene (PE‐OH) macroinitiator was prepared by means of ethylene oligomerization on rac‐dimethyl‐silylen‐bis(2‐methyl‐benz[e]indenyl)‐zirconium(IV)‐dichloride/methylaluminoxane (rac‐MBI/MAO) in presence of diethyl zinc as a chain transfer agent, and subsequent in situ oxidation with synthetic air. Poly[ethylene‐block‐(L ,L ‐lactide)] block copolymers were obtained via ring‐opening polymerization of LA initiated by PE‐OH in toluene at 100 °C mediated by tin octoate. The formation of block copolymers was confirmed by ¹H NMR spectroscopy, fractionation experiments, thermal behavior, and morphological characterization using AFM and light microscopy techniques.

     

Non‐Isothermal Crystallization of Hyperbranched Poly(ε‐caprolactone)s and Their Linear Counterpart

Summary: Three hyperbranched poly(ε‐caprolactone)s were prepared with the architectural variation in the length of linear backbone segments consisting of 5, 10, and 20 ε‐caprolactone units (accordingly given the names HPCL–5, –10, and –20, respectively) and in the number of branching points as characterized by ¹H NMR end group analyses. The non‐isothermal crystallizations of HPCLs and LPCL were performed using DSC at various cooling rates and the kinetic study was further performed by using both Ozawa and Kissinger methods. All the kinetic parameters such as the cooling functions and the apparent activation energy of crystallization indicated that HPCLs with longer linear segments and fewer number of branching points showed faster crystallization rates, whereas LPCL exhibited an intermediate rate between HPCL–10 and HPCL–20, i.e., HPCL–5 < HPCL–10 < LPCL < HPCL–20. The decrease in the crystallization rate is attributed to the presence of heterogeneous branching points in HPCLs with shorter segments, which hinders the regular chain packing to crystallize. In addition, the faster crystallization of HPCL–20 compared to LPCL was associated with the higher cooperative chain mobility in the melt.

Schematic illustrations for HPCL and LPCL.