Biomechanical analysis of knotless flexor tendon repair using large-diameter unidirection barbed suture

Purpose

In traditional flexor tendon repairs, suture knots can be sites of weakness, impair tendon healing, stimulate an inflammatory response, and increase the bulk of the tendon repair. Because of this, there has been an increased interest in knotless flexor tendon repair using barbed suture. Since knots are not required, it may be possible to increase the strength of the tendon repair by using a large-diameter barbed suture. The purpose of this study was to biomechanically compare a traditional four-strand tendon repair using 3-0 braided polyester with a similar knotless four-strand tendon repair using 0 unidirectional barbed suture.

Methods

Twenty-two matched cadaveric flexor digitorum profundus tendons were lacerated and assigned to repair by a four-strand modified Kirchmayr–Kessler technique using 3-0 braided polyester (n = 11) or knotless four-strand modified Kirchmayr–Kessler repair using 0 unidirectional barbed suture (n = 11). Repaired tendons were linearly distracted to failure at 20 mm/min after 1 N preload. Maximum load and load at 2-mm gap formation were recorded. Maximum load and load at 2-mm gap formation were compared with the Student’s t test, and p values ≤ 0.05 were considered significant.

Results

The mean maximum load of the barbed, knotless suture repair was higher than that of the traditional repair (52 vs. 42 N). There was no difference between the two groups in the mean load required to produce a 2-mm gap.

Conclusions

The four-strand knotless tendon repairs using a large-diameter unidirectional barbed suture were stronger than the traditional four-strand repairs using 3-0 braided polyester, and had similar 2-mm gap resistance.     

Oral ibuprofen: evaluation of its effect on peritendinous adhesions and the breaking strength of a tenorrhaphy

In a study of 21 primates, treatment with oral ibuprofen significantly reduced the force required for tendon gliding following flexor tendon injury in zone II. Tendons that were partially lacerated but not repaired required less force for tendon motion than those repaired. Ibuprofen also reduced the breaking strength of completely divided and repaired extensor tendons. The addition of a piece of chromic suture buried across the extensor tenorrhaphy site significantly increased the breaking strength of the repair in control and treated animals alike. These findings were observed at 4 and 6 weeks after tendon injury and repair. No adverse reactions to the medication were observed.     

Repair of flexor digitorum profundus tendon avulsions from bone: an ex vivo biomechanical analysis

Avulsions or distal transections of the flexor digitorum profundus tendon are typically repaired by direct suture of the tendon stump to the distal phalanx. The optimal repair technique to withstand in vivo rehabilitation forces is unknown. Our objective was to determine the time-zero tensile mechanical properties of 4-strand tendon-bone repair site constructs performed with 3-0 and 4-0 sutures and with modified Kessler and modified Becker grasping techniques. We hypothesized that the 3-0 modified Becker grasping suture technique not described previously for the reattachment of tendon to bone would show improved biomechanical properties compared with the 4-0 or modified Kessler techniques. All modified Kessler repairs failed by suture pullout from the tendon, whereas all modified Becker repairs failed by rupture of the suture at the tendon-bone junction. Although the 3-0 modified Becker repair group showed greater ultimate force then the other groups (p <.01), tendon-bone gap observed did not differ markedly between Becker or Kessler groups. Neither suture caliber nor repair technique had a notable effect on strain at 20-N force, suggesting that early gap formation at the tendon-bone repair site may occur regardless of technique.     

Comparison between tenocutaneous suture and Kessler suture techniques in treating acute closed Achilles tendon rupture

BackgroundTo compare the effectiveness of tenocutaneous suture and conventional Kessler suture techniques in treating acute closed Achilles tendon rupture.MethodsA total of 33 patients with acute closed Achilles tendon rupture who were admitted to our hospital from February 1998 to December 2008 underwent repair with either a tenocutaneous suture or Kessler suture technique. All patients were followed up for 1–5 years (mean, 3 years).ResultsAccording to the American Orthopaedic Foot and Ankle Society ankle–hindfoot scale, the excellence rate was 91% in the Kessler suture group and 98% in the tenocutaneous suture group, with a significant difference between groups.ConclusionOur tenocutaneous suture technique is an effective method for treating Achilles tendon rupture. It has certain advantages compared with the conventional incision method and is worthy of wide clinical application.     

A New Model for Repair of the Achilles Tendon in the Rat

ABSTRACT

The Sprague-Dawley rat is an excellent model for studies of Achilles tendon repair. Most researchers use a modification of the Kessler technique for suture repair of the Achilles tendon in rats. While this technique provides adequate strength, early mobilization is not recommended. Prior to healing, the load will be borne completely by the suture repair, subjecting it to rupture. To prevent this complication, investigators employing the Kessler repair often immobilize the operative extremity with a cast or splint. This has also been shown to be detrimental to the peak load borne by the tendons prior to rupture. A double-loop locking technique of suture repair for rat Achilles tendons is favored over the modified Kessler technique. As force is applied across the repair, the suture pulls on the tendon, sharing the load. This allows for early mobilization of repaired tendons, with minimal risk of rupture. Additionally, no immobilization is required for the operative extremity. One hundred repairs have been performed using this double-loop locking technique. All animals have been able to mobilize with minimal limp immediately after recovering from anesthesia, and there have been no ruptures. No other complications have occurred (hematoma, seroma, infection, dehiscence). This technique of tendon repair is ideal for use in studies of tendon repair in the rat, since it is easy to perform and eliminates the need for immobilization of the operative leg.     

A biomechanical analysis of a new interlock suture technique for flexor tendon repair.

Using a computerised tensometer, both the gap-producing and breaking forces of a new interlocking suture for flexor tendon repair were compared to the modified Kessler and the Strickland techniques. 30 porcine deep flexor tendons were used in each group and all repairs were performed with 3/0 polypropylene sutures. The interlock technique withstood gap-producing and breaking forces significantly better than the modified Kessler and Strickland techniques. Also, the gap-producing force was closer to the breaking force with the interlock technique than with the other two techniques.     

Treatment of partial flexor tendon lacerations: the effect of tenorrhaphy and early protected mobilization

Controversy exists in the literature regarding the proper treatment of partial flexor tendon lacerations. In this study, a novel nonweightbearing canine model was developed in order to closely approximate human flexor tendon conditions. The relative effects of immobilization, early protected mobilization, tenorrhaphy, and no repair of flexor tendon healing were evaluated by paired comparisons of four experimental groups (24 animals). Parameters evaluated after a 35-day healing period included tendon excursion, breaking strength, energy absorption, and stiffness. The contralateral digit-matched profundus tendon served as a normal control. Eight additional animals were studied histologically and by scanning electron microscopy. Data analysis revealed statistically significant adverse effects on breaking strength, stiffness, and energy absorption when repaired by modified Kessler technique. Early motion improved excursion and stiffness significantly, and resulted in more nearly normal tendon morphology than immobilized tendons. Thus, we conclude that partial flexor tendon lacerations of 60% cross-sectional area are optimally treated without tenorrhaphy and with early mobilization.     

Biomechanical trial of modified flexor tendon sutures: An in vitro study

Abstract

Proven benefits of early active mobilisation for intra-synovial flexor tendon repairs have inducted new criteria for a ‘perfect suture’. This study has examined different variations of modified Kessler's suture, which could fulfil the new criteria. A total of 93 swine extensor tendons were transected, repaired and tested using a dynamometer with constant rate of extension. The first part of study tested clinically the most used modified Kessler suture, a variation of double modified Kessler suture and intact tendons as a control group. Further variations in the second part of study were due to type of suture, location and number of the knots and type of peripheral suture. According to the results, the tested version of double modified Kessler suture with crossed peripheral suture was the strongest one among all tested variations. The ultimate force for the authors preferred modification of the double modified Kessler (DMK) is significantly higher than modified Kessler suture. The version of DMK with crossed peripheral suture is the strongest one among all tested variations. The lowest strength manifests variation with two knots between tendon ends. The variations with interlocked and outsided knot or monofilament tread are not statistically significant regarding ultimate force. The frequency of suture failure events (suture pull out or tendon and/or suture rupture) is equal respecting braided or monofilament suture. The preferred modification of the double modified Kessler (DMK) suture with crossed peripheral suture is the strongest one among all tested variations and could achieve, concerning range of force, early active mobilisation. Further variations due to the type of thread and location, type and number of the knots did not show statistical significance.     

Comparative mechanical analysis of a looped-suture tendon repair

The in vitro breaking force of a braided nylon looped-suture tendon juncture designed to decrease tying time was compared with the breaking force of the modified Kessler and Bunnell techniques. Repaired with either braided nylon or tetrafluoroethylene, porcine digiti quarti propius tendons were tested to single cycle failure on a MTS hydraulic testing machine. The results showed that the looped-suture technique had a mean breaking force that was statistically indistinguishable from that of the Bunnell technique regardless of suture material. However, the breaking forces for the looped suture and Bunnell techniques were statistically greater for both suture materials when compared with the modified Kessler technique. The resistance to gap formation for the looped suture was found to be intermediate between the Bunnell technique and the modified Kessler technique.     

Biomechanic comparison of the Teno Fix tendon repair device with the cruciate and modified Kessler techniques

PURPOSE: To compare the mechanical behavior of a novel internal tendon repair device with commonly used 2-strand and 4-strand repair techniques for zone II flexor tendon lacerations. METHODS: Thirty cadaveric flexor digitorum profundus tendons were randomized to 1 of 3 core sutures: (1) cruciate locked 4-strand technique, (2) modified Kessler 2-strand core suture technique, or (3) Teno Fix multifilament wire tendon repair device. Each repair was tested in the load control setting on a Instron controller coupled to an MTS materials testing machine load frame by using an incremental cyclic linear loading protocol. A differential variable reluctance transducer was used to record displacement across the repair site. Cyclic force (n-cycles) to 1-mm gap and repair failure was recorded using serial digital photography. RESULTS: There was no significant difference in differential variable reluctance transducer displacement between the cruciate, modified Kessler, and Teno Fix repairs. The cruciate repair had greater resistance to visual 1-mm repair-site gap formation and repair-site failure when compared with the Kessler and Teno Fix repairs. No significant difference was found between the modified Kessler repair and the Teno Fix repair. In all specimens, the epitenon suture failed before the core suture. Repair failure occurred by suture rupture in the 7 cruciate specimens that failed, with evidence of gap formation before failure. Seven of 10 modified Kessler repairs failed by suture rupture. All of the Teno Fix repairs failed by pullout of the metal anchor. CONCLUSIONS: The Teno Fix repair system did not confer a mechanical advantage over the locked cruciate or modified Kessler suture techniques for zone II lacerations in cadaveric flexor tendons during cyclic loading in a linear testing model. This information may help to define safe boundaries for postoperative rehabilitation when using this internal tendon repair device.     

A biomechanical study of Tang's multiple locking techniques for flexor tendon repair

This study was designed to biomechanically compare Tang's multiple looped locking techniques with various suture techniques for flexor tendon repair in the hand. Fifty flexor digitorum profondus tendons taken from pig toes were used as models; The tendons were transected in the middle part of zone 2 defined as the area beneath bifurcation of the flexor digitorum superficialis tendons, and were repaired by five different suture methods: (1) modified Kessler, (2) Tsuge's suture, (3) double Kessler, (4) modified Kessler plus Tsuge, and (5) Tang's suture. The repaired tendons were placed in an Instron tensile testing machine to determine the tensile properties of the repair. 2 mm gap formation force and ultimate tensile strength were measured during the test. Maximal work to failure were calculated according to area under the load-displacement curve of the test. 2 mm gap formation force was 21.5 N for the Kessler, 20.6 N for the Tsuge, 31.6 N for double Kessler, 30.9 N for the Kessler plus Tsuge and 41.4 N for the Tang. Ultimate tensile strength was 23.5 N for the Kessler, 22.9 N for the Tsuge, 34.5 N for the Kessler plus Tsuge and 45.6 N for the Tang. Statistically, Tang's suture had the greatest gap formation force, ultimate strength and energy for failure among the five techniques (p < 0.01 or p < 0.001). Gap formation force, ultimate strength and energy to failure for double Kessler or the Kessler plus Tsuge were significantly greater than those for the Kessler or the Tsuge (p < 0.05 or < 0.01). The tendons repaired by Tang's method tolerated a significantly higher tensile load (133 to 198% of the other techniques) than the other methods. Among the methods tested, Tang's multiple looped locking suture provides sufficient gap resistance and tensile strength that may be able to withstand early active mobilization after primary flexor tendon repair.     

The influence of cross-sectional area on the tensile properties of flexor tendons

Clinicians have long noted substantial variation in the cross-sectional size of flexor tendons in the hand; however, data indicating that surgical repair techniques of lacerated flexor tendons should be altered according to size are unavailable. Our objectives were to evaluate the cross-sectional size differences among tendons within the same hand and to correlate tendon size with tensile mechanical properties after suture repair. Fifty human cadaver flexor digitorum profundus tendons were measured with digital calipers to determine radioulnar and volardorsal diameters. Twenty tendons were used to measure resistance to suture pull-through; tendons were transected at the A2 pulley, and a transverse double-stranded 4-0 Supramid suture (S. Jackson, Inc, Alexandria, VA) was passed through the radioulnar plane of the tendon 1 cm from the transection site. The remaining tendons were transected and repaired by using a modified Kessler repair with double-stranded 4-0 Supramid suture. Both tendon repairs and tendon-suture pull-through specimens were tested to failure in tension by using a material testing machine. Dorsovolar tendon height and tendon cross-sectional area varied significantly between digits, with an average difference of approximately 40% between the values of the smallest (fifth) and largest (third) fingers. Yield and ultimate force determined by pull-through tests of the simple transverse suture correlated positively with tendon radioulnar width. Tensile properties of tendons repaired with a double-stranded modified Kessler repair, however, did not depend significantly on tendon size. These results indicate that the strength of the commonly used Kessler suture technique is not dependent on tendon cross-sectional size within the clinically relevant range of tendons evaluated.     

Flexor tendon suture methods: a quantitative analysis of suture material within the repair site

This study compared the cross-sectional area and volume occupied by suture material at the repair site in three common methods of flexor tendon repair. A total of 51 human cadaveric tendons were studied. Zone II flexor digitorum profundus tendon lacerations were created and then repaired using the techniques described by Kessler, Tajima, and Savage. Quantitative cross-sectional area and volumetric measurements of suture material within each repair site were determined using a digital image analysis system. The Tajima repair occupied 27% of the tendon area at the repair site, while the Savage and Kessler repairs occupied 18% and 2%, respectively.     

Isobutyl cyanoacrylate as a soft tissue adhesive. An in vitro study in the rabbit Achilles tendon

Cyanoacrylates (CAs) are biodegradable, bacteriostatic, and hemostatic adhesives. CAs have been used in medical applications, but with adverse effects, including excessive inflammatory reaction and neural toxicity. Isobutyl CA (ICA) appears more biocompatible, with a long half-life that may be ideal for a soft tissue adhesive. The rabbit Achilles tendon was chosen to test (ICA), and a special muscle-freezing clamp to test this model was designed. The tendons were sharply cut 2 cm proximal to their insertion and repaired in four groups. They were tested to failure on an Instron machine. The breaking strength of the repairs was then noted. Also, the breaking strength of several suture materials was tested. Four Achilles tendon repair groups were evaluated: ICA alone 9.03 newtons (NTS); 4-0 silk Kessler stitch, mean 12.9 NTS; Kessler stitch plus three simple stitches, mean 23.0 NTS; and a combination of (a) and (c)--i.e., suture and adhesive, mean 40.2 NTS. The intact Achilles tendon was tested with an average breaking strength of 317 NTS. The muscle-freezing clamp facilitated reasonable testing of this tendon repair. ICA alone exhibits reasonable strength in vitro and in combination with suture provides a stronger initial repair than either suture or adhesive alone.     

The effect of suture technique on adhesion formation after flexor tendon repair for partial lacerations in a canine model.

BACKGROUND: Adhesion formation is a serious problem after flexor tendon repair. Many repair techniques have been developed to increase the suture strength after tendon repair surgery. The purpose of this study was to assess adhesion formation with different suture techniques in an in vivo canine model. METHODS: Sixty flexor digitorum profundus tendons were partially lacerated (80%) and repaired with either a modified Kessler (MK) or Becker (MGH) suture technique and supplemented with a simple running suture. The dogs were sacrificed at 1 week, 3 weeks, or 6 weeks after surgery and the repaired tendons were evaluated for adhesion breaking strength. RESULTS: At 1 week there was no significant difference between the two repair groups (p > 0.05). At 3 and 6 weeks, the adhesion breaking strength in the MK suture group was significantly less than that of the MGH suture group (p < 0.05). CONCLUSION: High friction suture techniques may cause more adhesion formation than the lower friction suture techniques under passive postoperative therapy.     

Digital resistance and tendon strength during the first week after flexor digitorum profundus tendon repair in a canine model in vivo

BACKGROUND: After flexor tendon repair, the strength of the repair and the resistance to digital motion are important considerations in deciding when to initiate postoperative rehabilitation. Our objective was to assess these factors in a short-term in vivo canine model of flexor tendon repair. METHODS: Forty-eight dogs were randomly allocated to four groups based on the duration of postoperative follow-up (one, three, five, or seven days). In each group, two flexor digitorum profundus tendons of one forepaw were exposed. One tendon (the repair tendon) was sharply transected and repaired with a modified Kessler suture, and the other one (the sham tendon) was simply exposed without laceration. The involved paw was immobilized until the animal was killed on the designated day. Three tendons from each dog, including the repair tendon, the sham tendon, and a control tendon from a corresponding normal digit on the contralateral side, were tested. RESULTS: The mean peak total digital resistance force in the repair group was lowest at five days (p < 0.01 compared with seven days; p > 0.05 compared with one and three days). The mean peak force needed to overcome the internal gliding resistance between the repaired tendon and sheath was significantly higher than that in both the sham and control groups at all time-points (p < 0.001); however, this value was also smallest at five days. There was no significant difference in suture strength at any time-point (p > 0.05). CONCLUSIONS: When we evaluated tendon-gliding and suture strength after flexor tendon repair, the least favorable ratio of repair strength to force needed to overcome the resistance to digital motion was noted on Day 7, whereas the best combination of tendon strength and low peak resistance force was noted on Day 5.     

The role of an adhesive (Histoacryl) in tendon repair.

Two in vitro experiments have been done comparing various techniques of tendon repair. These include repairs using an adhesive, 2-butyl cyanoacrylate (Histoacryl), and repairs by the modified Kessler technique, using 4/0 braided polyester and 4/0 stainless steel. Mechanical analysis has shown that by replacing the circumferential suture of a modified Kessler tendon repair with Histoacryl, the tensile strength of the repair and the force needed to produce a gap can be increased by 30% to 40%. This improvement was statistically significant (P < 0.05).     

Gliding characteristics of tendon repair in canine flexor digitorum profundus tendons.

The gliding resistance between the flexor digitorum profundus (FDP) tendon and the proximal pulley system was measured using the method of S. Uchiyama, J.H. Coert, L. Berglund, P.C. Amadio, K.N. An (J. Orthop. Res. 13 (1995) 83) in 108 adult dog digits in vitro. The FDP tendons were then lacerated to 80% of their transverse section. Each tendon was repaired with one of the following six suture techniques: Kessler, modified Kessler, Savage, Lee, Becker and simple running suture alone. Each repaired tendon was then tested again using the same method. The Student-Newman-Keuls test for multiple comparisons was performed for statistical analysis. The average gliding resistances of the Kessler, Savage, and Becker repairs were significantly greater than the resistances of the Lee, modified Kessler, and running suture alone repairs (P < 0.05). The Lee suture technique had a significantly greater resistance than the modified Kessler repair and the running suture (P < 0.05). The results of the peak gliding resistance followed the same trends, except that the modified Kessler repair was significantly higher than the running suture alone (P < 0.05). Suture techniques with a multi-strand core suture, with knots located outside the tendon surface, and with multiple-loops on the tendon surface may result in increased gliding resistance between the tendon and pulley system after tendon repair.     

Biomechanical evaluation of flexor tendon repair techniques

Immediate active mobilization of repaired tendons is thought to be the most effective way to restore function of injured flexor tendons. Sixty human flexor digitorum profundus tendons were used to evaluate techniques for active tendon motion. The tendons were divided equally into six groups, and each group was assigned to one of the following techniques: Kessler core suture plus running peripheral suture, Kessler plus cross-stitch suture, Kessler plus Halsted suture, Tang core suture plus running peripheral suture, Tang plus cross-stitch suture, or Tang plus Halsted suture. Immediately after tendon repair, an Instron tensile testing machine was used to measure the 2-mm gap formation force, ultimate strength, elastic modulus, and energy to failure of the tendons repaired by these techniques. Ultimate strength, elastic modulus, and energy to failure were measured in load displacement curve. Results showed that the ultimate strength of the Tang plus Halsted or cross-stitch was, respectively, 116.8 +/- 9.6 N and 94.6 +/- 7.8 N; and 2-mm gap formation force was, respectively, 86.6 +/- 4.9 N and 71.9 +/- 5.1 N. The Tang plus Halsted or cross-stitch methods had a statistically significant increase in ultimate strength and 2-mm gap formation force as compared with the Kessler core suture or Tang plus running peripheral suture method. Elastic modulus and energy to failure of the Tang plus Halsted or cross-stitch suture were statistically higher than those of other techniques. The Tang plus cross-stitch or Tang plus Halsted sutures had the highest strength among the tested methods and are appropriate techniques for tendon repair in which the goal is immediate active tendon motion.     

Repair of flexor tendon injuries by four strands cruciate technique versus two strands kessler technique

BackgroundFlexor tendon injuries are commonly encountered and the surgical repair still represents a challenging problem. Many repair techniques are present but there is still no ideal one that achieves the best functional outcome. This study was undertaken to compare four-strand locked cruciate repair technique and modified Kessler technique in forty eight patients by assessing the functional outcome.MethodsForty eight patients (114 digits) with flexor tendon injury were assigned into two groups based on suture repair technique; Group A: 24 cases by Modified Kessler repair (50%). Group B: 24cases by 4-strand cruciate repair (50%). Adults in Both groups were rehabilitated by combined Duran protocol and early active mobilization while no specific rehabilitation program was used for pediatric age group. Follow up was from 6 to 36 months (mean 21.5). Functional outcome was assessed by White criteria to all patients after 6 months.ResultsFunctional outcome was better in 4 strand cruciate repair with excellent result in 66.6%, good in 29.1% and fair in 4.1%, as compared to modified Kessler technique in which excellent results were found in 45.8%, good in 37.5%, fair in 12.5% and poor in 4.1% of cases. A better functional result was achieved in 4 strand cruciate repair especially in zone II, with excellent results in 33.3%, good in 50% and fair in 16.6% of cases, as compared to modified Kessler repair with no excellent results, 33.3% good, 50% fair and 16.6% poor results. In zone III, 4 strand cruciate technique showed a better functional outcome with 77.7% excellent and 22.2% good results, as compared to 55.5% excellent and 44.4% good results found in Modified Kessler repair. Zone V showed almost comparable results between the two types of repairs.ConclusionThe 4-strand cruciate repair technique had better functional outcome compared to modified Kessler repair technique, especially in zone II and III.