Microwave‐Assisted Synthesis and Characterization of Poly(ε‐caprolactone)/Montmorillonite Nanocomposites

Poly(ε‐caprolactone) (PCL)/montmorillonite (MMT) nanocomposites were prepared by in situ ring‐opening polymerization of ε‐caprolactone in the presence of MMT modified by hydroxyl‐group containing alkylammonium cation (Cloisite®30B) in a single mode microwave oven. For the polymerization mixtures, plateaus or exothermal peaks were observed in their temperature‐time profiles and can be attributed to the heat‐generating nature of the ring‐opening polymerization. The morphologies of the nanocomposites showed a predominantly exfoliated structure. The mechanical properties of the nanocomposites were evaluated via dynamic mechanical analysis. Compared with that of the recovered PCL matrix, the mechanical properties of the PCL/Cloisite®30B nanocomposites showed obvious improvement.

     

Synthesis and Characterization of Comb‐Like Copolymers Based on Poly(ε‐caprolactone) and Poly(α‐olefin)

Comb‐like copolymers based on a polyolefin backbone of poly(10‐undecene‐1‐ol) (PUol) with poly(ε‐caprolactone) (PCL) side chains are synthesized in two steps. After synthesis of PUol by metallocene‐catalyzed polymerization, the side‐chain hydroxyl functionalities of this polar polyolefin are used as an initiator for the ring‐opening polymerization (ROP) of ε‐caprolactone (CL). In this context, copolymers with different lengths of PCL grafts are prepared. The chemical structure and the composition of the synthesized copolymers are characterized by ¹H and ¹³C NMR spectroscopy. It is shown that the hydroxyl end groups of PUol act effectively as initiating sites for the CL ROP. Size‐exclusion chromatography (SEC) measurements confirm the absence of non‐attached PCL and the expected increase in molar mass after grafting. The thermal and decomposition behaviors are investigated by DSC and thermogravimetric analysis (TGA). The effect of the length of the PCL grafts on the crystallization behavior of the comb‐like copolymers is investigated by DSC and wide‐angle X‐ray scattering (WAXS).

     

Fullerene End‐Capped Biodegradable Poly(ε‐caprolactone)

Fullerene capped poly(ε‐caprolactone)s (PCLs), namely single‐ and double‐fullerene end‐capped PCLs with different fullerene content, were successfully synthesized. The effect of the fullerene end on the crystallization behavior and mechanical properties of the PCL was studied. The aggregation behavior of the fullerene moieties at the end of the PCL chain was also studied. It was found that the aggregated fullerenes have two kinds of effect on the crystallization behavior of the PCL i.e., confinement effect and nucleating effect. The fullerene content shows a certain balance between the confinement effect and the nucleating effect on the crystallization rate of PCL. It was also found that the mechanical properties of the fullerene end‐capped PCLs are strongly related to the content of fullerene and the mode of end‐capping style: either single or double end‐capping.

     

Synthesis of Functional Poly(ε‐caprolactone)s via Living Ring‐Opening Polymerization of ε‐Caprolactone Using Functionalized Aluminum Alkoxides as Initiators

The new aluminum compounds 1–3 modified by unsaturated alcohol, Me_3−n Al(O(CH₂)₄OCHCH₂)_n (n = 1 ( 1 ), 2 ( 2 ), 3 ( 3 )), are synthesized and investigated by multinuclear (¹H, ¹³C, ²⁷Al) NMR spectroscopy. The compounds 1 – 3 initiate living ring‐opening polymerization of ε‐caprolactone in bulk at 40–80 °C to afford polyesters with controlled molecular weight (M _n up to 35 000 g mol⁻¹) and relatively narrow molecular weight distribution (M _w/M _n < 1.8). Among initiators studied here, aluminum trialkoxide shows the highest activity, whereas aluminum dialkoxide is a less active. In all cases, the fragment of unsaturated alcohol is transferred to the end of the polymeric chain with high degree of functionality (>85%) yielding macromonomers. These macromonomers are copolymerized with maleic anhydride to give poly(vinyl ether‐co‐maleic anhydride)‐g‐poly(ε‐caprolactone) graft copolymers.

     

Synthesis of a Poly(vinyl alcohol)‐Based Graft Copolymer Having Poly(ε‐caprolactone) Side Chains by Solution Polymerization

Poly(vinyl alcohol)‐graft‐poly(ε‐caprolactone) (PVA‐g‐PCL) was synthesized by ring‐opening polymerization of ε‐caprolactone with poly(vinyl alcohol) in the presence of tin(II) 2‐ethylhexanoate as a catalyst in dimethyl sulfoxide. The relationship between the reaction conditions of the solution polymerization and the chemical structure of the graft copolymer was investigated. The degree of substitution (DS) and degree of polymerization (DP) of the PCL side chains were roughly controlled by varying the reaction periods and feed molar ratios of the monomer and the catalyst to the backbone. PVA‐g‐PCL with a PCL content of 97 wt.‐% (DP = 22.8, DS = 0.54) was obtained in 56 wt.‐% yield. The graft copolymer was soluble in a number of organic solvents, including toluene, tetrahydrofuran, chloroform, and acetonitrile, which are solvents of PCL. The molecular motion of the graft copolymer from ¹H NMR measurements appears to be restricted to some extent at 27–50°C, however the ¹H NMR signal intensities measured at temperatures higher than ca. 50°C reflect the actual chemical structure of the graft copolymer as determined by elemental analysis. The graft copolymer having a short PCL side chain (DP = 4.4, DS = 0.15) was amorphous. The melting temperature of a sample with relatively high PCL content (DP = 22.8, DS = 0.54) was observed at 39°C. Thermogravimetric analysis revealed that the thermal stability of PVA was improved by introducing PCL side chains. The surface free energies of the air‐side of a graft copolymer film, as calculated by Owens' equation using contact angles, were comparable to that of PCL homopolymer.     

Synthesis and Characterisation of Poly[oligo(ε‐caprolactone)L‐malate‐graft‐poly(L‐lactide)]

Graft copolyesters with a PCL backbone and PLLA side chains were successfully prepared in three steps avoiding transesterification. First ε‐caprolactone was polymerised with 1,6‐hexane diol as initiator to obtain hydroxytelechelic oligo(ε‐caprolactone)s. These diols were then subjected—in the second step—to polycondensation with L ‐malic acid yielding in linear poly[oligo(ε‐caprolactone)L ‐malate] having secondary hydroxyl functions in the side chain. For both reactions scandium triflate Sc(OTf)₃ was used as a catalyst. In the third step various amounts of L ‐lactide were grafted from the polymer backbone using Zn(oct)₂ as catalyst. The successful reaction was confirmed by NMR and SEC (size exclusion chromatography) analysis. Further the thermal properties of the graft copolymers with different graft lengths were determined via differential scanning calorimetry.

     

Ternary Thermosetting Blends of Epoxy Resin,Poly(ethylene oxide) and Poly(ε‐caprolactone)

Summary: The ternary thermosetting blends composed of epoxy resin, poly(ethylene oxide) (PEO) and poly(ε‐caprolactone) (PCL) were prepared via in situ polymerization of epoxy monomers in the presence of the two crystalline polymers, PEO and PCL. DSC results showed that the binary blends of epoxy with PEO (and/or PCL) are fully miscible in the entire composition in the amorphous state. FTIR indicates that there were interchain specific interactions between the crosslinked epoxy and the linear polymers in the binary blends and the hydrogen bonding interactions between epoxy and PCL are much weaker than those between epoxy and PEO. The difference in the strength of interchain specific interactions gives rise to the competitive hydrogen bonding interactions in the ternary blends of epoxy, PEO and PCL, which were evidenced by the results of FTIR. The results of optical microscopy and DSC showed that in the ternary blends PCL component separated out with inclusion of PEO. The formation of the specific phase structures is ascribed to the competitive interchain specific interactions among the crosslinked epoxy, PEO and PCL.

Phase boundary diagram of epoxy, PEO and PCL ternary blends.     

Synthesis of a Novel Chitin Derivative Having Oligo(ε‐caprolactone) Side Chains in Aqueous Reaction Media

A chitin‐based graft copolymer, chitin‐graft‐oligo(ε‐caprolactone) ( 2 ), was synthesized via ring‐opening graft polymerization of (ε‐caprolactone (ε‐CL) to ca. 50% partially deacetylated chitin 1 catalyzed by tin(II) 2‐ethylhexanoate in the presence of water as a swelling agent. The graft copolymer with ca. 40 wt.‐% poly(ε‐CL) content was obtained by the reaction using the catalyst of 0.17 mol‐% and water of 130 mol‐%, respectively, to the ε‐CL monomer at 100°C for 20 h. The chemical structure of 2 was characterized by IR, ¹H and ¹³C NMR spectroscopies. The poly(ε‐CL) contents by IR were in accordance with those determined by ¹H NMR analysis. T₁ measurements of an aqueous solution of 2 suggested that the molecular motion of the hydrophobic poly(ε‐CL) side chains is restricted to some extent. On the other hand, it was demonstrated by ¹³C CP/MAS NMR that the mobility of the chitin skeleton of 2 in the solid‐state is higher than that of the partially deacetylated chitin. X‐ray diffraction diagrams showed that 2 is amorphous, indicating that the crystallinity due to the chitin main chain was reduced by introducing the oligo(ε‐CL) side chains.     

Polyhedral Oligomeric Silsesquioxane‐ and Fullerene‐End‐Capped Poly(ε‐caprolactone)

Novel fullerene‐ and polyhedral oligomeric silsesquioxane‐ (POSS) double end‐capped poly(ε‐caprolactone) (PCL) were successfully synthesized. The crystallization behavior of the fullerene‐ and POSS‐ double end‐capped PCL and the effect of aggregation of the POSS and fullerene moieties on the crystallization of PCL were thoroughly studied. The aggregation of the fullerene moieties has much larger confinement effect on the crystallization of PCL than that of POSS. The successful incorporation of two nano‐sized objects, that is, fullerene and POSS, into the PCL matrix may introduce their merits, so that PCL can attain multi‐functional properties.

     

High Molecular Weight Poly(ε‐caprolactone) by Initiation with Triphenyl Bismuth

Ring‐opening polymerizations of ε‐caprolactone (εCL) were conducted in bulk at 120 °C with triphenyl bismuth, Ph₃Bi, as an initiator or catalyst. Variation of the monomer–initiator ratio (M/I) allowed for a variation of the molecular weight, but not an accurate control. With an M/I ratio of 1 000:1 and ultra‐dry εCL, a number average molecular weight (corrected ) of 285 kDa was obtained corresponding to a degree of polymerization around 2 500. Addition of tetra(ethylene glycol) resulted in incorporation of this coinitiator and allowed for a better control of the molecular weight. Time–conversion curves revealed a long induction period followed by a conspicuous acceleration upon addition of a coinitiator (tetraethylene glycol). Model experiments demonstrated that Ph₃Bi is unstable at 120 °C in the presence of water, oxygen, or alcohols and slowly a precipitate is formed which mainly consists of (PhBiO)_x. Ph₂BiOR groups formed by side reactions seem to be the true initiators.

     

Synthesis and Characterization of Block Copolymers of ε‐Caprolactone and DL‐Lactide Initiated by Ethylene Glycol or Poly(ethylene glycol)

Biodegradable copolymers were prepared by ring‐opening polymerization of sequentially added ε‐caprolactone and DL ‐lactide in the presence of ethylene glycol or poly(ethylene glycol), using zinc metal as catalyst. Polymerization was performed in bulk and yielded block copolymers with predetermined PEG/PCL/PLA segments. The obtained polymers were characterized by ¹H NMR, SEC, IR, DSC, TGA, and X‐ray diffraction. Data showed that the copolymers preserved the excellent thermal behavior inherent to PCL. The crystallinity of PLA‐containing copolymers was reduced with respect to PCL homopolymer. The presence of both hydrophilic PEG and fast degrading PLA blocks should improve the biocompatibility and biodegradability of the materials, which are of interest for applications as substrate in drug delivery or as scaffolding in tissue engineering.

Block copolymerization of ε‐caprolactone and DL ‐lactide initiated by dihydroxyl PEG.     

Surface Area Effects in Hydroxyapatite/Poly(ε‐caprolactone) Nanocomposites

In order to understand the contribution of nanoparticle surface area to the properties of nanocomposite materials, hydroxyapatite nanoparticles with different specific surface areas (60 m² · g^?1 and 111 m² · g^?1) were synthesized using reverse microemulsion and processed into nanocomposites. Experimental results indicated that the thermomechanical reinforcement did show a dependence on nanoparticle surface area, although the transition temperatures did not. The reinforcement trends were dependent on temperature, suggesting that the nanoparticles had a greater impact on the amorphous polymer chains. The reinforcement above T_g may be plotted against nanoparticle surface area to obtain a single reinforcement trend, suggesting that surface area is a general parameter for nanocomposite property control.

     

Synthesis and Characterization of Functionalized Crosslinkable Poly(ε‐caprolactone)

Summary: A new and rather simple method to obtain randomly crosslinked PCL is reported. PCL was previously functionalized through radical grafting of MA and GMA in the melt, using a Brabender‐like apparatus. GMA was added in order to obtain higher grafting efficiency. The structure of PCL‐g‐MAGMA was elucidated by ¹H NMR spectroscopy, and the content of grafted MA was determined by FT‐IR spectroscopy. PCL‐g‐MAGMA was successively crosslinked through reaction with HMDI. The degree of crosslinking was determined by solvent extractions with chloroform. Thermal and dynamic mechanical analysis and tensile tests were performed on plain PCL, on PCL‐g‐MAGMA and on crosslinked PCL samples.

Schematic representation of PCL‐g‐MAGMA structure.     

Structure and Properties of Poly(ε‐caprolactone) Networks with Modulated Water Uptake

Summary: A PCL macromonomer was obtained by the reaction of PCL diol with methacrylic anhydride. The effective incorporation of the polymerizable end groups was assessed by FT‐IR and ¹H NMR spectroscopy. PCL networks were then prepared by photopolymerization of the PCL macromonomer. Furthermore, the macromonomer was copolymerized with HEA, with the aim of tailoring the hydrophilicity of the system. A set of hydrophilic semicrystalline copolymer networks were obtained. The phase microstructure of the new system and the network architecture was investigated by DSC, IR, DMS, TG, dielectric spectroscopy and water sorption studies. The presence of the hydrophilic units in the system prevented PCL crystallization on cooling; yet there was no effect on the glass transition process. The copolymer networks showed microphase separation and the α relaxation of the HEA units moved to lower temperatures as the amount of PCL in the system increased.

Ideal structure, compatible with the experimental results, for the hydrophilized poly(ε‐caprolactone) networks with modulated water uptake.     

Bismuth‐Triflate‐Catalyzed Polymerizations of ε‐Caprolactone

εCL was polymerized using the triflates of lanthanum, samarium, magnesium, aluminum, scandium, and bismuth as catalysts. Bismuth triflate proved to be extraordinarily reactive, and catalyzed polymerizations of εCL even at 20 °C. Adding DTBMP reduced the polymerization rate only slightly. Furthermore, no evidence of a cationic mechanism was found by end‐group analyses. Polymerization at 20 °C either in bulk or in solution only yielded polyesters of low or medium molecular weights ($\overline {M} _{{\rm n}} $ up to 30 000 Da). Yet addition of alcohols allowed for a proper control of molecular weight and end‐groups. Additionally, low catalyst concentrations and low temperature resulted in narrow molecular weight distributions and polylactones almost free of cyclic compounds.

     

Synthesis of Aliphatic‐Aromatic Copolyesters by a High Temperature Bulk Reaction Between Poly(ethylene terephthalate) and Cyclodi(ethylene succinate)

Summary: Cyclodi(ethylene succinate) (C2) easily reacts with poly(ethylene terephthalate) (PET) in the melt leading to the formation of high molar mass PET‐Poly(ethylene succinate) copolymers (PET‐PES). Copolyesters with a PET/C2 starting mass ratio of 90/10, 80/20, 70/30 and 50/50 were synthesized and characterized by ¹H NMR and MALDI‐TOF MS. The 50/50 copolyester was almost random, while copolyesters with higher ethylene terephthalate contents exhibited some block copolymer character. MALDI‐TOF MS/SEC off‐line coupling was used to determine copolyester absolute average molar masses. The results indicate that the conventional SEC polystyrene calibration strongly overestimates copolyester molar masses. The melting temperatures and crystallinity of the 90/10, 80/20 and 70/30 copolyesters were significantly higher than those of comparable PET‐aliphatic polyester copolymers.

     

Reorganization of Lamellar Diblock Copolymer Poly(ε‐caprolactone)‐block‐poly(4‐vinylpyridine) in the Melting Temperature Range

The reorganization kinetics of the “original” lamellar diblock copolymer poly(ε‐caprolactone)‐block‐poly(4‐vinylpyridine) crystals formed at 260 K is studied in the melting region from 270 K (10 K below the onset of the melting peak of original crystals) to 310 K (the melting peak temperature) on the time scale starting from 10^?4 to 10² s by ultrafast differential scanning calorimetry. Different reorganization pathways are observed in this temperature range. Annealing at temperatures below 295 K leads to further stabilization of original crystals by secondary crystallization. At annealing temperatures higher than 295 K, crystals partially melt and the reorganization occurs via the melting–recrystallization. For even higher temperature, such as 310 K, the melting is completed within a few milliseconds and recrystallization starts from the nuclei formation. The sigmoidal recrystallization kinetics is analyzed by the Avrami equation. It is found that the copolymer experiences about one order of magnitude slower recrystallization rate and has higher melting peak temperatures of crystals formed after recrystallization than the homopolymer. The slower recrystallization kinetics in the copolymer is discussed from the viewpoint of the nanoscale spatial constraint and the intermediate state prior to the recrystallization.

     

Non‐Isothermal Crystallization of Hyperbranched Poly(ε‐caprolactone)s and Their Linear Counterpart

Summary: Three hyperbranched poly(ε‐caprolactone)s were prepared with the architectural variation in the length of linear backbone segments consisting of 5, 10, and 20 ε‐caprolactone units (accordingly given the names HPCL–5, –10, and –20, respectively) and in the number of branching points as characterized by ¹H NMR end group analyses. The non‐isothermal crystallizations of HPCLs and LPCL were performed using DSC at various cooling rates and the kinetic study was further performed by using both Ozawa and Kissinger methods. All the kinetic parameters such as the cooling functions and the apparent activation energy of crystallization indicated that HPCLs with longer linear segments and fewer number of branching points showed faster crystallization rates, whereas LPCL exhibited an intermediate rate between HPCL–10 and HPCL–20, i.e., HPCL–5 < HPCL–10 < LPCL < HPCL–20. The decrease in the crystallization rate is attributed to the presence of heterogeneous branching points in HPCLs with shorter segments, which hinders the regular chain packing to crystallize. In addition, the faster crystallization of HPCL–20 compared to LPCL was associated with the higher cooperative chain mobility in the melt.

Schematic illustrations for HPCL and LPCL.     

Real‐Time Observations of Oriented Crystallization of Poly(ε‐caprolactone) Thin Film,Induced by an AFM Tip

Atomic force microscopy (AFM) was used for modifying the surface structures of poly(ε‐caprolactone) (PCL) thin film. Oriented growth of PCL crystals at a desired area of the film surface was induced by scanning with a strong, normal load. PCL crystals were first grown edge‐on from the induction line and then their orientation changed to flat‐on at a lamellar length. The effects of molecular weight, crystallization temperature, scanning rate, and normal load on the AFM‐tip‐induced crystallization were examined. The growth kinetics of lamellar crystals in the AFM‐tip‐induced crystallization was the same as that in spherulitic crystallization. It was found that the formation of precursors strongly depends on the applied tip load and is facilitated when the applied load is higher than a threshold.

     

Banded Spherulitic Morphology in Blends of Poly (propylene fumarate) and Poly(ϵ‐caprolactone) and Interaction with MC3T3‐E1 Cells

The thermal properties, morphological development, crystallization behavior, and miscibility of semicrystalline PCL and its 25, 50, and 75 wt% blends with amorphous PPF in spin‐coated thin films crystallized at various crystallization temperatures (T_c) from 25 to 52 °C are investigated. The surface roughness of PPF/PCL (?_PCL = 75%) films increases with increasing T_c and consequently the adsorption of serum proteins is also increased. No significant variance is found in surface hydrophilicity or in mouse MC3T3‐E1 cell attachment, spreading, and proliferation on PPF/PCL (?_PCL = 75%) films crystallized isothermally at 25, 37, and 45 °C, because of low ridge height, nonuniformity in structures, and PPF surface segregation.