Investigation of High-Temperature Normal Infrared Spectral Emissivity of ZrO2 Thermal Barrier Coating Artefacts by the Modified Integrated Blackbody Method

Zirconium oxide (ZrO₂) is widely used as the thermal barrier coating in turbines and engines. Accurate emissivity measurement of ZrO₂ coating at high temperatures, especially above 1000 °C, plays a vital role in thermal modelling and radiation thermometry. However, it is an extremely challenging enterprise, and very few high temperature emissivity results with rigorously estimated uncertainties have been published to date. The key issue for accurately measuring the high temperature emissivity is maintaining a hot surface without reflection from the hot environment, and avoiding passive or active oxidation of material, which will modify the emissivity. In this paper, a novel modified integrated blackbody method is reported to measure the high temperature normal spectral emissivity of ZrO₂ coating in the temperature range 1000 °C to 1200 °C and spectral range 8 μm to 14 μm. The results and the associated uncertainty of the measurement were estimated and a relative standard uncertainty better than 7% (k = 2) is achieved.     

The Effect of Magnesium Hydroxide Addition on the Extinguishing Efficiency of Sodium Bicarbonate Powders

This article analyzes the possibility of the modification of BC powder (a mixture of sodium bicarbonate and calcium carbonate) with magnesium hydroxide (Mg(OH)₂). Extinguishing efficiency as well as the influence of this additive on other physicochemical properties were determined by performing a 13B fire test, rheological measurements of the powders, thermal tests (thermogravimetry (TG) and differential scanning calorimetry (DSC) in combination with quadrupole mass spectrometry (QMS)) and microscopic observations of the powders’ surface (scanning electron microscope (SEM) with energy dispersive X-ray analysis (EDS)). It was found that the increase of the Mg(OH)₂ content causes deterioration of the rheological properties by increasing the slope angle of the flow curve in relation to the normal stress (the tangent of the flow curve slope varying from 0.258 for 5% of Mg(OH)₂ up to 0.330 for 20% of Mg(OH)₂). However, at the same time, the increased content of Mg(OH)₂ increases the total energy of the chemical decomposition reaction (from −47.27 J/g for 5% of Mg(OH)₂ up to −213.6 J/g for 20% of Mg(OH)₂) resulting in the desirable higher level of heat removal from the fire. The initial extinguishing effect of the fire becomes more effective as the hydroxide content increases (within the first 2 s), but at a later stage (from t = 63 s), the temperature is no longer sufficient (it is below 350 °C) for thermal decomposition of Mg(OH)₂. As such, the optimal content of Mg(OH)₂ is 10–15%. The obtained results allowed for the assessment of the impact of individual powder components on its extinguishing effect and will contribute to the development of science in the field of developing new types of extinguishing powders.     

Numerical Study on the Dynamic Fracture Energy of Concrete Based on a Rate-Dependent Cohesive Model

As an important parameter for concrete, fracture energy is difficult to accurately measure in high loading rate tests due to the limitations of experimental devices and methods. Therefore, the utilization of numerical methods to study the dynamic fracture energy of concrete is a simple and promising choice. This paper presents a numerical investigation on the influence of loading rate on concrete fracture energy and cracking behaviors. A novel rate-dependent cohesive model, which was programmed as a user subroutine in the commercial explicit finite element solver LS-DYNA, is first proposed. After conducting mesh sensitivity analysis, the proposed model is calibrated against representative experimental data. Then, the underlying mechanisms of the increase in fracture energy due to a high strain rate are determined. The results illustrate that the higher fracture energy during dynamic tension loading is caused by the wider region of the damage zone and the increase in real fracture energy. As the loading rate increases, the wider region of the damage zone plays a leading role in increasing fracture energy. In addition, as the strain rate increases, the number of microcracks whose fracture mode is mixed mode increases, which has an obvious effect on the change in real fracture energy.     

Study on the Cooling Effect of Asphalt Pavement Blended with Composite Phase Change Materials

To explore the cooling effect of phase change materials (PCM) on asphalt pavement, a numerical model of the coupled heat transfer process of a typical monolithic subgrade of the G7 Expressway in the eastern Tianshan mountain area was developed. Three types of paraffin materials (OP55E, OP52E, OP47E) were mixed in a 4:3:3 volume ratio and blended into the asphalt upper layer and overall asphalt layer at volume ratios of 5%, 10%, 15% and 20%. The cooling effect of different PCM addition schemes was simulated and analyzed, and the frequency and duration of asphalt pavement high temperature operation status were also measured. The results showed that: (1) Th addition of PCM in the asphalt layer can effectively reduce the frequency of pavement high temperature rutting damage. The number of days and average daily duration of high temperature on the road surface were both reduced. (2) The cooling effect was positively correlated with the PCM volume mixing ratio, and the temperature drop of the pavement also increased with the increase of the PCM blending ratio. As the PCM mixing ratio increased from 5% to 20%, the initial 75 °C pavement cooled by 1.49 °C and 4.66 °C, respectively, and the number of days and hours of pavement temperature over 70 °C decreased to 4 days and 3.3 h, respectively. (3) The cooling effect of the asphalt upper layer PCM scheme was greater at a small mixing ratio (5%), whereas the performance of the overall asphalt layer PCM blended scheme was effectively promoted by increasing the equivalent heat capacity of system under the large mixing ratio (20%).     

The Effect of Grain Size on the Diffusion Efficiency and Microstructure of Sintered Nd-Fe-B Magnets by Tb Grain Boundary Diffusion

The grain boundary diffusion process (GBDP) of heavy rare earth Tb is an effective method to improve the coercivity of Nd-Fe-B magnets, and the matrix grain size has a crucial effect on the diffusion efficiency and depth of the Tb element. In this work, magnets with different grain sizes have been fabricated using powder metallurgy to investigate the effect of grain size on Tb diffusion efficiency and the microstructure of Nd-Fe-B-type magnets. After the Tb diffusion process, the coercivity increment of the magnet with 4.9 μm large grain is 8.60 kOe, which is much higher than that of the magnet with 3.0 μm small grain (~5.90 kOe), which clearly demonstrates that the coercivity increment decreases as the grain size decreases. Microstructure analysis suggested that grain refinement significantly increases the total surface area, resulting in narrowing and discontinuity of the grain boundary phase (GBP). Therefore, as the channel for diffusion, the narrowing and discontinuity of the GBP are unfavorable for diffusion, resulting in a decrease in diffusion efficiency.     

The Effect of Vanadium Content Coupling with Heat Treatment Process on the Properties of Low-Vanadium Wear-Resistant Alloy

The development of wear-resistant materials with excellent properties is of great research value in the manufacturing industry. In this paper, a new kind of low-vanadium wear-resistant alloy was designed and characterized to unveil the influence of vanadium content coupling with heat treatment on the microstructure, hardness, and abrasive wear property. The performances of commercial high chromium cast iron (HCCI) and the new low-vanadium wear-resistant alloy are compared. The alloy with 3 wt.% vanadium quenched at 900 °C and tempered at 250 °C, possessing VC, Mo₂C, and M₇C₃ distributed in the martensite matrix, displayed a wear resistance two times better than the HCCI. The results showed that the increase of vanadium content from 0.98 wt.% to 3.00 wt.% resulted in a decrease in the size of M₇C₃ and a more homogeneous distribution of M₇C₃. VC with a bimodal distribution is effective for impeding grooving or indenting by abrasives because of their high hardness, which plays a vital role in improving the wear resistance of low-vanadium wear-resistant alloy.     

The Effect of Zr Addition on Melting Temperature,Microstructure, Recrystallization and Mechanical Properties of a Cantor High Entropy Alloy

The effect of Zr addition on the melting temperature of the CoCrFeMnNi High Entropy Alloy (HEA), known as the “Cantor’s Alloy”, is investigated, together with its micro-structure, mechanical properties and thermomechanical recrystallization process. The base and Zr-modified alloys are obtained by vacuum induction melting of mechanically pre-alloyed powders. Raw materials are then cold rolled and annealed. recrystallization occurred during the heat treatment of the cold-rolled HEA. The alloys are characterized by X-ray diffraction, electron microscopy, thermal analyses, mechanical spectroscopy and indentation measures. The main advantages of Zr addition are: (1) a fast vacuum induction melting process; (2) the lower melting temperature, due to Zr eutectics formation with all the Cantor’s alloy elements; (3) the good chemical alloy homogeneity; and (4) the mechanical properties improvement of re-crystallized grains with a coherent structure. The crystallographic lattice of both alloys results in FCC. The Zr-modified HEA presents a higher recrystallization temperature and smaller grain size after recrystallization with respect to the Cantor’s alloy, with precipitation of a coherent second phase, which enhances the alloy hardness and strength.     

The Impact of a Mobile Shading System and a Phase-Change Heat Store on the Thermal Functioning of a Transparent Building Partition

The article presents the results of multi-month field tests and numerical analyses describing the thermal functioning of mobile shading systems for building windows containing a phase-change heat accumulator. The experiments were conducted in the summer period with temperate climate conditions in Rzeszów (Poland). The tested shading system was dedicated to the daily life cycle of residents, taking into account both the need to illuminate the rooms with natural light and reducing the undesirable overheating of the rooms in the summer. The obtained empirical results showed a reduction in room overheating in the summer period by 29.4% from composite windows with a phase-change heat accumulator and a mobile shading system as compared to the reference composite window with an analogous mobile shading system. The database of empirical results allowed for the creation and verification of a numerical model of heat conversion, storage and distribution within the composite window containing phase change material and a mobile shading system. The verified model made it possible to analyse the thermal functioning of the modified transparent partitions in cool temperate, temperate and subtropical climates. The article is a solution to the problem of undesirable overheating of transparent building partitions by efficient storage and distribution of solar radiation energy thanks to the use of a mobile shading system and a phase change material, while presenting a useful tool enabling the prediction of energy gains in different climatic conditions.     

Effect of a Compound Energy Field with Temperature and Ultrasonic Vibration on the Material Properties and Bending Process of TC2 Titanium Alloy

Due to the low formability and forming quality of titanium alloy, the forming process of a compound energy field (CEF) with temperature and ultrasonic vibration was proposed. Tensile tests were carried out to investigate the effect of the CEF on the true stress–strain curve, yield strength, elastic modulus, and other mechanical properties of the TC2 titanium alloy. Bending tests assisted by CEF were also performed to investigate the effect of different parameters of the CEF on bending force, spring-back, bending fillet radius, and microstructure of TC2 titanium. The results demonstrate that compared to the process under a single-temperature field, the CEF can reduce yield strength, elastic modulus, bending force, bending fillet, and the spring-back angle, which shows that the CEF can further increase the high-temperature softening effect of TC2 titanium. Furthermore, this effect becomes more remarkable when ultrasonic vibration energy increases. As a result, the formability of titanium alloy can be improved.     

The Effect of Quenching and Partitioning (Q&P) Heat Treatment on the Microstructure and Mechanical Properties of High Boron Steel

High boron steel is prone to brittle failure due to the boride distributed in it with net-like or fishbone morphology, which limit its applications. The Quenching and Partitioning (Q&P) heat treatment is a promising process to produce martensitic steel with excellent mechanical properties, especially high toughness by increasing the volume fraction of retained austensite (RA) in the martensitic matrix. In this work, the Q&P heat treatment is used to improve the inherent defect of insufficient toughness of high boron steel, and the effect mechanism of this process on microstructure transformation and the change of mechanical properties of the steel has also been investigated. The high boron steel as-casted is composed of martensite, retained austensite (RA) and eutectic borides. A proper quenching and partitioning heat treatment leads to a significant change of the microstructure and mechanical properties of the steel. The net-like and fishbone-like boride is partially broken and spheroidized. The volume fraction of RA increases from 10% in the as-cast condition to 19%, and its morphology also changes from blocky to film-like. Although the macro-hardness has slightly reduced, the toughness is significantly increased up to 7.5 J·cm⁻², and the wear resistance is also improved.     

The Effect of Boron on the Microstructure and Properties of Refractory Metal Intermetallic Composites (RM(Nb)ICs) Based on Nb-24Ti-xSi (x = 16, 17 or 18 at.%) with Additions of Al,Cr or Mo

This paper is about metallic ultra-high temperature materials, in particular, refractory metal intermetallic composites based on Nb, i.e., RM(Nb)ICs, with the addition of boron, which are compared with refractory metal high entropy alloys (RHEAs) or refractory metal complex concentrated alloys (RCCAs). We studied the effect of B addition on the density, macrosegregation, microstructure, hardness and oxidation of four RM(Nb)IC alloys, namely the alloys TT2, TT3, TT4 and TT8 with nominal compositions (at.%) Nb-24Ti-16Si-5Cr-7B, Nb-24Ti-16Si-5Al-7B, Nb-24Ti-18Si-5Al-5Cr-8B and Nb-24Ti-17Si-3.5Al-5Cr-6B-2Mo, respectively. The alloys made it possible to compare the effect of B addition on density, hardness or oxidation with that of Ge or Sn addition. The alloys were made using arc melting and their microstructures were characterised in the as cast and heat-treated conditions. The B macrosegregation was highest in TT8. The macrosegregation of Si or Ti increased with the addition of B and was lowest in TT8. The alloy TT8 had the lowest density of 6.41 g/cm³ and the highest specific strength at room temperature, which was also higher than that of RCCAs and RHEAs. The Nb_ss and T2 silicide were stable in the alloys TT2 and TT3, whereas in TT4 and TT8 the stable phases were the Nb_ss and the T2 and D8₈ silicides. Compared with the Ge or Sn addition in the same reference alloy, the B and Ge addition was the least and most effective at 800 °C (i.e., in the pest regime), when no other RM was present in the alloy. Like Ge or Sn, the B addition in TT2, TT3 and TT4 did not suppress scale spallation at 1200 °C. Only the alloy TT8 did not pest and its scales did not spall off at 800 and 1200 °C. The macrosegregation of Si and Ti, the chemical composition of Nb_ss and T2, the microhardness of Nb_ss and the hardness of alloys, and the oxidation of the alloys at 800 and 1200 °C were also viewed from the perspective of the alloy design methodology NICE and relationships with the alloy or phase parameters VEC, δ and Δχ. The trends of these parameters and the location of alloys and phases in parameter maps were found to be in agreement with NICE.     

The Effect of ZnO,MgO, TiO2, and Na2O Modifiers on the Physical,Optical, and Radiation Shielding Properties of a TeTaNb Glass System

Novel glass samples with the composition 75TeO₂–5Ta₂O₅–15Nb₂O₅–5x (where x = ZnO, MgO, TiO₂, or Na₂O) in mole percent were prepared. The physical, optical, and gamma radiation shielding properties of the glass samples were studied over a wide energy spectrum ranging between 0.015 and 20 MeV. The glasses’ UV–vis spectra were utilized to evaluate the optical energy gap and refractive index. Glass samples had a refractive index ranging from 2.2005 to 2.0967. The results showed that the sample doped with zinc oxide (ZnO) recorded the highest density (ρ_glass), molar polarizability (α_m), molar refraction (Rm), refractive index (n), and third-order nonlinear optical susceptibility (χ³) and the lowest optical energy gap (E_opt) among the samples under investigation. When comparing the current glass system with various standard glass shielding materials, the prepared glass system showed superior shielding performance at energies ranging between 40 and 85 keV. These findings indicate that the prepared glass systems can be used in diagnostic X-rays, especially in dental applications.