Tensile bond strength between tooth-colored porcelain and sandblasted zirconia framework

PurposeThe purpose of this study was to examine the bond strength between tooth-colored porcelain and sandblasted zirconia framework.MethodsThe surfaces of zirconia specimens that had been cut into a size suitable for a bending test were sandblasted at three different pressures (0.2, 0.4 and 0.6 MPa). The surface roughness of each specimen was measured and then a 3-point bending test was performed. After that, other zirconia specimens simulating a crown framework were fabricated and their surfaces were sandblasted. Three types of tooth-colored porcelain were fired onto the surface of those zirconia specimens, and the tensile bond strength between the two substances was examined.ResultsWhen the sandblasting pressure was increased, the surface roughness of zirconia specimens tended to become, but the flexural strength remained unchanged. The specimens simulating a zirconia framework had a higher strength of bond when sandblasted at 0.4 or 0.6 MPa than when blasted at 0.2 MPa. The zirconia specimens sandblasted at a pressure of 0.4 MPa had a bond strength to tooth-colored porcelain of 37.7–49.5 MPa.ConclusionWhen sandblasted at a pressure of 0.4 MPa, the zirconia specimens developed a strong bond with the tooth-colored porcelain, regardless of the type of porcelain.     

Evaluation of the Candida albicans removal and mechanical properties of denture acrylics cleaned by a low-cost powered toothbrush

PurposeTo investigate the effects of using a low-cost powered toothbrush for cleaning on dental prostheses made of heat polymerized poly(methyl methacrylate), PMMA.MethodsHeat cured PMMA specimens beam with the dimensions of 45.0 mm × 6.5 mm × 4.5 mm were fabricated. The specimens were kept in water storage at 37 °C constant temperature for 0, 1, 7, 15, 30 and 60 days and randomly assigned for testing or control. Test specimens underwent brushing by using a powered toothbrush at an applied force of 2.00 N for 22 min with water as medium. Surface roughness measurement (R_a), flexural strength and efficacy of brushing to remove coated Candida albicans biofilm were investigated.ResultsThe results of the mean surface roughness value and the flexural strength were analysed by using two-way ANOVA and Tukey post hoc test at 5% significance level. In general, the specimens showed no significant changes in flexural strength after brushing. However, the flexural strength and the surface roughness value were significantly lower in specimens group after 7 days in water storage compared to the control. SEM micrographs of post-brushed specimens revealed satisfactory removal of C. albicans biofilm.ConclusionA low-cost powered toothbrush together with a liquid medium successfully removed C. albicans biofilm on dental acrylic PMMA-based prostheses, without compromising the mechanical properties.     

Effect of denture cleansers on physical properties of heat-polymerized acrylic resin

PurposeThis study aimed to measure the color change, surface roughness and flexural strength of heat-polymerized acrylic resin after its immersion in denture cleansers, simulating a 180-day use.MethodsThirty disk-shaped (15 mm × 4 mm) and 30 rectangular samples (65 mm × 10 mm × 3.3 mm) were prepared from heat-polymerized acrylic resin and immersed in Corega Tabs, Bony Plus, and distilled water. Color measurements (ΔE) were determined by a portable colorimeter. A surface analyzer was used to measure the roughness before and after immersion (ΔRa). The flexural strength (S) was measured using a 3-point bending test. The ΔE values were submitted to statistical analysis by the Kruskal–Wallis test, followed by Dunn's Multiple Comparisons test. The ΔRa and S values were submitted to statistical analysis by ANOVA, followed by a Student–Newman–Keuls test (α = .05).ResultsThe color changes were significantly higher for the Corega Tabs than for the control group. The mean ΔE values quantified by the National Bureau of Standards (NBS) were classified as Trace (0.0–0.5). The Bony Plus group had significantly higher surface roughness than the other groups. Corega Tabs and Bony Plus groups presented lower flexural strength than the control group.ConclusionsAlthough the color changes after the immersion in denture cleansers were clinically insignificant, the Corega Tabs group showed higher color differences. The Bony Plus group showed significantly increased surface roughness. Both effervescent tablets Corega Tabs and Bony Plus significantly diminished the flexural strength of the acrylic resin.     

Effects of extreme cooling methods on mechanical properties and shear bond strength of bilayered porcelain/3Y-TZP specimens

ObjectivesThis study investigated the effect of extreme cooling methods on the flexural strength, reliability and shear bond strength of veneer porcelain for zirconia.MethodsVita VM9 porcelain was sintered on zirconia bar specimens and cooled by one of the following methods: inside a switched-off furnace (slow), at room temperature (normal) or immediately by compressed air (fast). Three-point flexural strength tests (FS) were performed on specimens with porcelain under tension (PT, n = 30) and zirconia under tension (ZT, n = 30). Shear bond strength tests (SBS, n = 15) were performed on cylindrical blocks of porcelain, which were applied on zirconia plates. Data were submitted to one-way ANOVA and Tukey's post hoc tests (p < 0.05). Weibull analysis was performed on the PT and ZT configurations.ResultsOne-way ANOVA for the PT configuration was significant, and Tukey's test revealed that fast cooling leads to significantly higher values (p < 0.01) than the other cooling methods. One-way ANOVA for the ZT configuration was not significant (p = 0.06). Weibull analysis showed that normal cooling had slightly higher reliability for both the PT and ZT configurations. Statistical tests showed that slow cooling decreased the SBS value (p < 0.01) and showed less adhesive fracture modes than the other cooling methods.Clinical SignificanceSlow cooling seems to affect the veneer resistance and adhesion to the zirconia core; however, the reliability of fast cooling was slightly lower than that of the other methods.     

Effects of aging procedures on the topographic surface,structural stability,and mechanical strength of a ZrO2-based dental ceramic

ObjectiveTo determine the effects of different aging methods on the degradation and flexural strength of yttria-stabilized tetragonal zirconia (Y-TZP)MethodsSixty disc-shaped specimens (∅, 12 mm; thickness, 1.6 mm) of zirconia (Vita InCeram 2000 YZ Cubes, VITA Zahnfabrik) were prepared (ISO 6872) and randomly divided into five groups, according to the aging procedures (n = 10): (C) control; (M) mechanical cycling (15,000,000 cycles/3.8 Hz/200 N); (T) thermal cycling (6,000 cycles/5–55 °C/30 s); (TM) thermomechanical cycling (1,200,000 cycles/3.8 Hz/200 N with temperature range from 5 °C to 55 °C for 60 s each); (AUT) 12 h in autoclave at 134 °C/2 bars; and (STO) storage in distilled water (37 °C/400 days). After the aging procedures, the monoclinic phase percentages were evaluated by X-ray diffraction (XRD), and topographic surface analysis was performed by 3D profilometry. The specimens were then subjected to biaxial flexure testing (1 mm/min, load 100 kgf, in water). The biaxial flexural strength data (MPa) were analyzed by 1-way ANOVA and Tukey's test (α = 0.05). The data for monoclinic phase percentage and profilometry (Ra) were analyzed by Kruskal–Wallis and Dunn's tests.ResultsANOVA revealed that flexural strength was affected by the aging procedures (p = 0.002). The M (781.6 MPa) and TM (771.3 MPa) groups presented lower values of flexural strength than did C (955 MPa), AUT (955.8 MPa), T (960.8 MPa) and STO (910.4 MPa). The monoclinic phase percentage was significantly higher only for STO (12.22%) and AUT (29.97%) when compared with that of the control group (Kruskal–Wallis test, p = 0.004). In addition, the surface roughnesses were similar among the groups (p = 0.165).SignificanceWater storage for 400 days and autoclave aging procedures induced higher phase transformation from tetragonal to monoclinic; however, they did not affect the flexural strength of Y-TZP ceramic, which decreased only after mechanical and thermomechanical cycling.     

Influence of surface treatments on the bond strength of repaired resin composite restorative materials

ObjectivesThe purpose of this study was to investigate the effect of different surface treatments on the bond strength (σ) of repaired, aged resin composites (ARC).MethodsForty blocks of Filtek Z250? (Z2) and Filtek Supreme? (SU) were made, stored in deionized water for 9 days, and randomly assigned to different surface treatment groups: hydrofluoric acid etching (HA), abrasion using a coarse diamond bur (AB), sandblasting with alumina particles (AO), and silica coating (SC). The average roughness (Ra) of the treated surfaces was measured with a profilometer. An adhesive system (SB-Adper Single Bond Plus?), a silane (SI) or a combination of both (SI + SB) were applied after each surface treatment. The blocks were restored with the same composite (RC) and cut to produce bars that were turned into dumbbell-shaped specimens (0.5 mm²) using a precision grinding machine. The specimens (n = 30) were tested in tension to fracture and the microtensile bond strength (σ) values were calculated (MPa). Data were analyzed using three-way ANOVA/Tukey test (α = 0.05) and Weibull statistics.ResultsAO and SC produced similar Ra values, which were greater than the value produced by HA. The σ values were statistically influenced by the type of RC (p < 0.0001), by the surface treatment (p < 0.0001) and by the surface coating (p < 0.0001). Treating the surface of Z2 with SC + SB produced the greatest m value.SignificanceAO and SC produced the greatest σ values, irrespective of the primer (SI, SB or SI + SB) used. Yet, the RC microstructure influenced the mean σ values, which were greater for Z2 than for SU. The HA should not be used for repairing ARC.     

Effect of in vitro aging on the flexural strength and probability to fracture of Y-TZP zirconia ceramics for all-ceramic restorations

ObjectivesDental zirconia restorations should present long-term clinical survival and be in service within the oral environment for many years. However, low temperature degradation could affect their mechanical properties and survival. The aim of this study was to investigate the effect of in vitro aging on the flexural strength of yttrium-stabilized (Y-TZP) zirconia ceramics for ceramic restorations.MethodsOne hundred twenty bar-shaped specimens were prepared from two ceramics (ZENO Zr (WI) and IPS e.max^® ZirCAD (IV)), and loaded until fracture according to ISO 6872. The specimens from each ceramic (n_x = 60) were divided in three groups (control, aged for 5 h, aged for 10 h). One-way ANOVA was used to assess statistically significant differences among flexural strength values (P < 0.05). The variability of the flexural strength values was analyzed using the two-parameter Weibull distribution function, which was applied for the estimation of Weibull modulus (m) and characteristic strength (σ₀). The crystalline phase polymorphs of the materials (tetragonal, t, and monoclinic, m, zirconia) were investigated by X-ray diffraction (XRD) analysis, Raman spectroscopy and Fourier transform infrared (FTIR) spectroscopy.ResultsA slight increase of the flexural strength after 5 h, and a decrease after 10 h of aging, was recorded for both ceramics, however statistically significant was for the WI group (P < 0.05). Both ceramics presented a t → m phase transformation, with the m-phase increasing from 4 to 5% at 5 h to around 15% after 10 h.SignificanceThe significant reduction of the flexural strength after 10 h of in vitro aging, suggests high fracture probability for one of the zirconia ceramics tested.     

Surface characterization of dental ceramics and initial streptococcal adhesion in vitro

ObjectivesThe aim of this in vitro study was to investigate the surface properties of dental ceramic materials belonging to different ceramic classes, and to correlate the findings to the initial adherence of three oral streptococcal strains.MethodsRectangular specimens were prepared from different ceramic materials (glass/lithium disilicate glass/glass-infiltrated zirconia/partially sintered zirconia/hipped zirconia ceramic) and polished; surface roughness (Ra) was determined. Glass plates were used as a control. Specimens were incubated with phosphate-buffered saline or an artificial saliva (protein mixture; 2 h, 37 °C). Surface free energy (γ^t) and its polar (γ^p) and disperse (γ^d) contribution were determined prior to and after artificial saliva exposure. Uncoated and protein-coated specimens were incubated with Streptococcus gordonii DSMZ 6777, Streptococcus oralis DSMZ 20068 or Streptococcus sanguinis DSMZ 20068 suspension for 2.5 h at 37 °C (n = 15 for each treatment and strain). Adherent streptococci were quantified fluorometrically.ResultsThe lithium disilicate glass ceramic showed the highest values for Ra; the lowest values were found for the glass ceramic, the partially sintered zirconia and the hipped zirconia ceramic. Protein coating caused a significant increase in γ^t and γ^p, but not in the control material. The control material showed higher values for streptococcal adhesion than all ceramic materials. After protein coating, only slight and random differences in streptococcal adhesion were found between the various ceramic materials.SignificanceDental ceramic materials show differences in terms of Ra, γ^t and initial streptococcal adhesion; however, correlations between surface properties and streptococcal adhesion were poor.     

Effect of finishing/polishing techniques and low temperature degradation on the surface topography,phase transformation and flexural strength of ultra-translucent ZrO2 ceramic

ObjectiveTo investigate the effect of different surface finishing and polishing regimes and low temperature degradation on flexural strength, phase transformation and surface topography of ultra-translucent ZrO₂ ceramic.Methods300 (n = 15/group) of conventional zirconia (Z: Ice Zirkon Transluzent) and ultra-translucent zirconia (UT: Prettau Anterior) bar-specimens were made and divided according to the "Finishing/Polishing" - (C — Control, B — diamond rubber polishers, P — adjusting with burs, PB — adjusting with burs + diamond polishers, PG — adjusting with burs + glaze), "Low temperature Degradation (LTD)" (with or without a treatment at 127 °C, 1.7 bar/24 h). Then, a 3-point mini flexural test was performed in a universal testing machine (1 mm/min, 500 kgf load cell). SEM, EDS, XDR, AFM, optical profilometry and Weibull analysis were performed. Data were analyzed by 3-way ANOVA and Tukey’s post-test (5%).ResultsGroups ZPB_D (1670 ± 253 MPa), ZB_D (1664 ± 217 MPa), and ZB (1655 ± 3678 MPa) showed significantly higher flexural strength than the UTPG group (372 ± 56 MPa). The Weibull modulus was significantly higher for the ZP_D group compared to the UB, UC_D, UP_D and UPB_D, while UTB, UTC_D and UTP_D had the lowest value. Monoclinic phases were observed only in the conventional zirconia groups and were more evident after LTD. Diamond rubber polishers presented less roughness for both zirconias.SignificanceThe use of diamond rubber polishers is the most suitable finishing/polishing method for zirconia ceramic restorations and that final glazing reduces the fracture resistance of these materials.     

Influence of surface treatments and resin cement selection on bonding to densely-sintered zirconium-oxide ceramic

ObjectivesTo evaluate the effect of surface conditioning on the microtensile bond strength of zirconium-oxide ceramic to dual-cured resin cements.MethodsEighteen cylinder-shaped zirconium-oxide ceramic blocks (Cercon^® Zirconia, Dentsply) were treated as follows: (1) Sandblasting with 125 μm aluminum-oxide (Al₂O₃) particles; (2) tribochemical silica coating using 50 μm Al₂O₃ particles modified by silica; (3) no treatment. Each ceramic cylinder was duplicated in composite resin (Tetric Evo Ceram, Ivoclar-Vivadent) using a silicon mold. Composite cylinders were bonded to conditioned ceramics using: (1) Calibra (Densply Caulk); (2) Clearfil Esthetic Cement (Kuraray); (3) Rely × Unicem (3 M ESPE). After 24 h bonded specimens were cut into microtensile sticks that were loaded in tension until failure. Data were analyzed using two-way ANOVA and Student–Newman–Keuls test for multiple comparisons (p < 0.05). Failure mode was recorded and the interfacial morphology of debonded specimens was observed using a scanning electron microscope (SEM). Surface topography and ceramic average surface roughness were analyzed under an atomic force microscope (AFM).ResultsSignificant changes in zirconia surface roughness occurred after sandblasting (p < 0.001). Bond strength of Clearfil cement to zirconia was significantly higher than that of Rely × Unicem and Calibra, regardless of the surface treatment (p < 0.001). When using Calibra, premature failures occurred in non-treated and silica coated zirconia surfaces.SignificanceThe phosphate monomer-containing luting system (Clearfil Esthetic Cement) is recommended to bond zirconia ceramics and surface treatments are not necessary.     

Effect of changes in sintering parameters on monolithic translucent zirconia

ObjectivesAim of this study was to evaluate the effect of different sintering parameters on color reproduction, translucency and biaxial flexural strength of monolithic zirconia.MethodsTranslucent zirconia discs having 15 mm diameter, 1 mm thickness, and shade A3 were milled and divided according to the sintering temperatures (1460 °C, 1530 °C, and 1600 °C) into three groups (n = 30). Each group was later divided into three subgroups (n = 10) according to the sintering holding time (1, 2, and 4 h). Easyshade spectrophotometer (Vita, Bad Säckingen, Germany) was used to obtain the ΔE between the specimens and the shade A3. Mean ΔE values below 3.0 were considered “clinically imperceptible”, ΔE values between 3.0 and 5.0 were considered “clinically acceptable” and ΔE values above 5.0 were considered “clinically unacceptable”. Contrast ratio (CR) was obtained after comparing the reflectance of light through the specimens over black and white background. Biaxial flexural strength was tested using the piston-on-three balls technique in a universal testing machine.ResultsMean ΔE results ranged from 4.4 to 2.2. Statistically significant decrease in the Delta E was observed as the sintering time and temperature increased. CR decreased from 0.75 to 0.68 as the sintering time and temperature increased. No significant change in the biaxial flexural strength was observed.SignificanceSintering zirconia using long cycles and high temperatures will result in reduction of ΔE and CR. Biaxial flexural strength is not affected by changes in the evaluated sintering parameters.     

Effects of glazing methods on the optical and surface properties of silicate ceramics

PurposeThis study aims to evaluate the effect of different glazing methods on translucency parameter (TP), contrast ratio (CR), opalescence parameter (OP), surface roughness (Ra) and topography of the silicate ceramics.MethodsSeventy specimens (10 × 10 × 1 mm) were fabricated from lithium disilicate (IPS e.max CAD, abbreviated as E) and zirconia-reinforced lithium silicate (Vita Suprinity, abbreviated as VS) ceramics and divided into 7 subgroups (n = 10) according to the polishing and glazing procedures: (1) mechanical polishing before-crystallization (m-BC), (2) mechanical polishing after-crystallization (m-AC), (3) glaze powder/liquid after-crystallization (pl-AC), (4) glaze-paste before-crystallization (gp-BC), (5) glaze-paste after-crystallization (gp-AC), (6) glaze-spray before-crystallization (gs-BC), (7) glaze-spray after-crystallization (gs-AC). Color and Ra measurements were performed. CIEL*a*b* and CIEXYZ parameters were recorded and TP, CR, and OP values were calculated. Data were analyzed using two-way ANOVA and Tukey HSD tests (α = 0.05).ResultsIn E groups, the highest Ra value was found in gs-AC (1.66 ± 0.14 μm) while the lowest value was found in pl-AC (0.68 ± 0.08 μm). In VS groups, the highest Ra value was found in gp-BC (1.64 ± 0.25 μm) while the lowest value was found in m-AC (0.77 ± 0.06 μm) (p < 0.05). The mean TP value of E (17.62 ± 0.73) was found to be higher than VS (15.37 ± 1.16). The CR (0.72±0.030) and OP (12.06 ± 0.74) values of VS were found higher than CR (0.57 ± 0.02) and OP (6.72 ± 0.40) values of E.ConclusionsZirconia-reinforced silicate ceramics have higher opalescence and lower translucency values than lithium disilicate ceramics. Increase in surface roughness reduces translucency. Glaze powder/liquid after-crystallization is the most effective way to reduce surface roughness of lithium disilicate ceramics while that is mechanical polishing after-crystallization for zirconia-reinforced silicate ceramics.     

Effects of ageing on surface textures of veneering ceramics for zirconia frameworks

ObjectivesTo evaluate the effects of ageing on surface textures of veneering ceramics for zirconia frameworks.MethodsFive different veneering ceramics for zirconia frameworks, Vintage ZR (ZR), Cerabien ZR (CZR), VitaVM9 (VM9), Cercon ceram KISS (KISS), and IPS e.max ceram (e.max), and one veneering ceramic with metal frameworks, Vintage MP (MP), were evaluated. Twenty specimens were fabricated from each veneering ceramic. All specimens were divided into two groups, one of which was subjected to accelerated ageing. The other was used as the control. Accelerated ageing was performed on the distilled water for 5 h at 200 °C and 2 atm. Surface textures were examined using laser profilometry, X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS).ResultsCompared to unaged specimens, surface roughness parameters (Ra, Rp, Rv) of all aged specimens except e.max were significantly greater (P = 0.000). Compared to the unaged specimens, sodium and potassium on the surfaces of all the aged specimens significantly decreased (P < 0.05). However, oxygen levels increased significantly (P < 0.05). Silicon showed a tendency to decrease in all aged specimens, and that of ZR, KISS and e.max have a significant decrease (P < 0.01). Numerous ruffled cracks were observed on the surfaces of all aged specimens, as shown by SEM. The peaks of all crystalline phases on the surfaces of all specimens changed after accelerated ageing.ConclusionSurface textures of all examined veneering ceramics were changed by the accelerated ageing test.     

Crystal structure of zirconia affects osteoblast behavior

ObjectivesDifferent approaches are currently undertaken to structure the endosseous part of zirconia implants. The purpose of the present study was to evaluate how surface roughness and monoclinic to tetragonal phase ratio of zirconia affect cell behavior of human osteoblasts.MethodsZirconia discs with five different surface structures were produced: machined; machined heat-treated; polished; polished heat-treated; sandblasted, etched and heat-treated (cer.face 14, vitaclinical). The specimen surfaces were then characterized in terms of monoclinic to tetragonal phase ratio, wettability, roughness and visualized using scanning electron microscopy. To determine the reaction of the human osteoblastic cells (MG-63) to the surface roughness and monoclinic to tetragonal phase ratio of zirconia, cell spreading, morphology, actin cytoskeleton, viability and gene expression of alkaline phosphatase (ALP), collagen type I (COL) and osteocalcin (OCN) were assessed.ResultsHeat-treatment of the specimens significantly improved the surface wettability. With increased surface roughness Ra of the specimens, cell spreading was reduced. Cell viability after 24 h correlated linearly with the tetragonal phase ratio of the specimens. Gene expression after 24 h and 3 d was comparable on all specimens irrespective their surface roughness or monoclinic to tetragonal phase ratio.SignificanceSmooth zirconia surfaces with a high tetragonal phase ratio revealed best surface conditions for MG-63 osteoblastic cells and may be considered to design the endosseous part of zirconia implants.     

Effect of silane and MDP-based primers on physico-chemical properties of zirconia and its bond strength to resin cement

ObjectiveTo evaluate the effect of surface treatments on yttria-tetragonal zirconia polycrystal (Y-TZP) characteristics and on resin-mediated zirconia bond.MethodsY-TZP slabs were grit blasted with 45 μm alumina or with 30 μm silica-coated alumina particles. The chemical treatments were: no-chemical treatment (NC), silane-containing primer (SP), MDP (10-Methacryloyloxydecyl dihydrogen phosphate) and silane-containing primer (MPS), MDP-containing primer (MP) and MDP and silane-containing adhesive (MPA). Contact angle as a function of surface roughness (θ_m) and surface roughness parameter (Sdr) were measured using Fringe Projection Phase Shifting (FPPS). Surface free energy (γ_s^TOT) was calculated with a goniometer. Chemical interaction between primers/adhesive and zirconia was analyzed using time-of-flight secondary ion mass spectrometry (ToF-SIMS). Resin cement microshear bond strength (μSBS) was analyzed at either 24-h or 8-months water storage (37 °C). θ_m values, Sdr values, γ_s^TOT and μSBS values were analyzed using Analysis of variance (ANOVA) and post hoc Tukey test (α = 0.05).ResultsChemical treatment had an effect (p < 0.001) on all surface parameters analyzed: θ_m, γ_s^TOT and Sdr. MP-treated group showed higher incidence of P–O–Zr bonds than the other groups, indicating more chemical linkages. Grit blasting (p < 0.001) and the interaction chemical treatment*storage (p < 0.001) did not affect μSBS; all silane-containing primers showed significant drop in μSBS after aging.SignificanceMDP and/or silane-based solutions affect the physicochemical properties of blasted-zirconia. An MDP-based primer is fundamental to achieve a stable resin-zirconia bonding, but the chemical reactivity of MDP is impaired when this molecule is present in a multicomponent system.     

Influence of the application of a pre-sintered surface augmentation on zirconia and lithium disilicate bonding using an adhesive composite resin cement

ObjectiveThe purpose of this laboratory study is to evaluate the application of a pre-sintered surface augmentation to zirconia (Zir) and lithium disilicate (LDS) ceramics on the delamination strength of adhesive resin cement. The applied surface augmentation was the ruling of lines to the pre-sintered surface of the ceramics.MethodsNinety milled Zir and sixty pressed LDS specimens (3 mm × 0.5 mm × 25 mm) were created and divided into five groups (n = 30). Group 1: Zir no surface treatment (control Zir-NT); Group 2: Zir airborne particle abraded (Zir-APA) with 30 μm CoJet; Group 3: Zir pre-sintered surface augmentation (Zir-SA); Group 4: LDS etched (control LDS-etched) and; Group 5: LDS with pre-sintered surface augmentation and etching (LDS-SA). A resin adhesive cement (3 mm × 1 mm × 8 mm) was then applied and cured to the ceramic specimens. The delamination strength values of the resin cement from the ceramic were recorded. The delamination strength data were analysed statistically using one-way ANOVA and Turkey post hoc analysis.ResultsThe mean delamination strength and standard deviation, when comparing only the Zir-SA to the resin cement were statistically different (p < 0.001); Zir-SA 63.42 ± 11.85, Zir-NT 26.82 ± 12.07, and Zir-APA 48.11 ± 17.85 MPa. Comparison between LDS groups were not significantly different (p = 0.193); LDS-etched 33.49 ± 16.07 and LDS-SA 28.83 ± 10.15 MPa. The delaminated Weibull modulus was highest for surface augmentation Zir specimens (m = 13.56) but decreasing to less than half for Zir-APA (m = 6.27) and Zir-NT (m = 5.68). The Weibull values for the LDS-SA and LDS-etched specimens was 5.63 and 3.38 respectively.SignificanceIncorporating the pre-sintered surface augmentation to zirconia improved the delamination strength and reliability of Zir to the resin cement but not for LDS.     

Characterisation of mechanical and surface properties of novel biomimetic interpenetrating alumina-polycarbonate composite materials

ObjectiveTo determine the mechanical and surface characteristics of two novel biomimetic interpenetrating phase alumina-polycarbonate (Al₂O₃-PC) composite materials, comprising aligned honeycomb-like porous ceramic preforms infiltrated with polycarbonate polymer.MethodTwo composite materials were produced and characterised. Each comprised a porous structure with a ceramic-rich (polymer-poor) top layer, graduated through to a more porous ceramic-poor (polymer-rich) bottom layer. In addition, pure polycarbonate and dense alumina specimens were subjected to the same characterisation namely: density, compression, three-point bend, hardness, surface loss and surface roughness testing. Scanning electron microscopy and micro computerised tomography were employed for structural examination.ResultsThree-dimensional aligned honeycomb-like ceramic structures were produced and full interpenetration of the polymer phase was observed using MicroCT. Depending on the ceramic volume in the initial aqueous ceramic suspension, the density of the final interpenetrating composites ranged from 2.64 to 3.01 g/cm³, compressive strength ranged from 192.43 to 274.91 MPa, flexural strength from 105.54 to 148.47 MPa, fracture toughness from 2.17 to 3.11 MPa.m^½, hardness from 0.82 to 1.52 GPa, surface loss from 0.71 to 1.40 μm and surface roughness, following tooth brushing, from 0.70 to 0.99 μm. Composite specimens showed characteristic properties part way between enamel and polycarbonate.SignificanceThere was a correlation between the initial solid ceramic loading in the aqueous suspension, used to produce the porous ceramic scaffolds, and the subsequent characteristic properties of the composite materials. These novel composites show potential as aesthetic orthodontic bracket materials, as their properties fit part way between those of ceramic, enamel and polycarbonate.     

Survival probability of zirconia-reinforced lithium silicate ceramic: Effect of surface condition and fatigue test load profile

ObjectivesThe present investigation evaluated the step stress accelerated test (SSALT) load profiles on the survival probability of a glass ceramic under two surface conditions (polished or roughened).MethodsSuprinity–ZLS blocks (Vita Zhanfabrik) were shaped into cylinders, cut in a sawing machine, and crystalized according to the manufacturer's instructions. 60 discs were obtained (Ø = 12 mm, thickness = 1.2 mm) and randomly assigned into two surface conditions: “p” polished surface (400–1200-grit SiC papers), and “r” roughened surface (200-grit SiC papers). Profilometry was performed in all discs to evaluate average surface roughness prior to flexural fatigue strength testing. 3 discs of each group were submitted to biaxial flexural strength in an universal testing machine (0.5 mm/min) and the mean load to failure (N) was calculated to determine SSALT profiles. 27 specimens per surface condition were assigned into three profiles – Mild (n = 9), Moderate (n = 9), and Aggressive (n = 9), and submitted to the fatigue test (60–320 N, 140,000 cycles at 1.4 Hz). The results were analyzed using the Kaplan-Meier and Wilcoxon tests (5%), 2-way ANOVA and Tukey test (α = 5%).ResultsKaplan-Meier and generalized Wilcoxon showed (P = 0.002) that polished groups showed higher survival probability than roughened condition (P < 0.05). A rough internal surface impacted deleteriously on the fatigue strength and reliability of ZLS ceramic. Both surface conditions were more sensitive to the aggressive profile than the other profiles, even worst for the roughened group. Regardless the load profile, 0% survival probability was observed at 384 MPa for polished condition. While for roughened, aggressive tested specimens did not survived 147 MPa followed by moderate at 312 MPa and mild at 384 MPa. The failure modes showed fracture marks originating from superficial grooves for both surface conditions.SignificancePolished specimens are sensitive to the load profile variation, confirming the effect of surface morphology on the fatigue results.     

Surface modification for enhanced silanation of zirconia ceramics

ObjectiveThe overall goal of this research was to develop a practical method to chemically modify the surface of high strength dental ceramics (i.e. zirconia) to facilitate viable, robust adhesive bonding using commercially available silanes and resin cements.MethodsInvestigation focused on a novel approach to surface functionalize zirconia with a Si_xO_y “seed” layer that would promote chemical bonding with traditional silanes. ProCAD and ZirCAD blocks were bonded to a dimensionally similar composite block using standard techniques designed for silica-containing materials (silane and resin cement). ZirCAD blocks were treated with SiCl₄ by vapor deposition under two different conditions prior to bonding. Microtensile bars were prepared and subjected to tensile forces at a crosshead speed of 1 mm/min scanning electron microscopy was used to analyze fracture surfaces and determine failure mode; either composite cohesive failure (partial or complete cohesive failure within composite) or adhesive failure (partial or complete adhesive failure).ResultsPeak stress values were analyzed using single-factor ANOVA (p < 0.05). Microtensile testing results revealed that zirconia with a surface treatment of 2.6 nm Si_xO_y thick “seed” layer was similar in strength to the porcelain group (control). Analysis of failure modes indicated the above groups displayed higher percentages of in-composite failures. Other groups tested had lower strength values and displayed adhesive failure characteristics.ConclusionMechanical data support that utilizing a gas-phase chloro-silane pretreatment to deposit ultra-thin silica-like seed layers can improve adhesion to zirconia using traditional silanation and bonding techniques. This technology could have clinical impact on how high strength dental materials are used today.     

Effect of etching time and resin bond on the flexural strength of IPS e.max Press glass ceramic

ObjectiveTo evaluate the effect of hydrofluoric acid (HFA) etching time and resin cement bond on the flexural strength of IPS e.max^® Press glass ceramic.MethodsTwo hundred and ten bars, 25 mm × 3 mm × 2 mm, were made from IPS e.max^® Press ingots through lost-wax, hot-pressed ceramic fabrication technology and randomly divided into five groups with forty-two per group after polishing. The ceramic surfaces of different groups were etched by 9.5% hydrofluoric acid gel for 0, 20, 40, 60 and 120 s respectively. Two specimens of each group were selected randomly to examine the surface roughness and 3-dimensional topography with atomic force microscope (AFM), and microstructure was analyzed by the field emission scanning electron microscope (FE-SEM). Then each group were subdivided into two subgroups (n = 20). One subgroup of this material was selected to receive a thin (approximately 0.1 mm) layer of resin luting agent (Variolink N) whereas the other subgroup remained unaltered. Half of subgroup's specimens were thermocycled 10,000 times before a 3-point bending test in order to determine the flexural strength. Interface between resin cement and ceramic was examined with field emission scanning electronic microscope.ResultsRoughness values increased with increasing etching time. The mean flexural strength values of group 0 s, 20 s, 40 s, 60 s and 120 s were 384 ± 33, 347 ± 43, 330 ± 53, 327 ± 67 and 317 ± 41 MPa respectively. Increasing HF etching times reduced the mean flexural strength (p < 0.05). However, the mean flexural strength of each group, except group 0 s, increased significantly to 420 ± 31, 435 ± 50, 400 ± 39 and 412 ± 58 MPa after the application of dual-curing resin cement. In the present investigation, no significant differences after thermocycling on the flexural strengths were evident.SignificanceOvertime HF etching could have a wakening effect on IPS e.max^® Press glass ceramic, but resin cement bonding to appropriately etched surface would strengthen the dental ceramic.