Determination of the Influence of Hydraulic Additives on the Foaming Process and Stability of the Produced Geopolymer Foams

The research described in this article was aimed at determining the influence of hydraulic additives on the foaming process and the stability of the produced geopolymer foams. These foams can be used as insulation materials to replace the currently commonly used insulations such as expanded polystyrene or polyurethane foams. Geopolymers have low thermal conductivity, excellent fire- and heat-resistant properties, and have fairly good mechanical properties. Research on foamed materials shows that they have the highest class of fire resistance; therefore, they are most often used as insulation products in construction. Geopolymer foams were made of aluminosilicate materials (fly ash) and foaming agents (H₂O₂ and Al powder), and the stabilizers were gypsum and portland cement. Additionally, surfactants were also used. It was found that better foaming effects were obtained for H₂O₂—it is a better foaming agent for geopolymers than Al powder. When using a hydraulic additive—a stabilizer in the form of cement—lower densities and better insulation parameters were obtained than when using gypsum. Portland cement is a better stabilizer than gypsum (calcium sulfates), although the effect may change due to the addition of surfactants, for example.     

An Investigation of the Ground Walnut Shells’ Addition Effect on the Properties of the Fly Ash-Based Geopolymer

The development of geopolymers is in line with the requirements of sustainable development. Creating a new type of material from various industrial and bio-based wastes and by-products can lead to reduced energy consumption, reduced waste generation, reduced global CO₂ emissions, as well as reduced resource extraction of natural resources. In this study, geopolymer composites based on class F fly ash with the addition of fine quartz sand and ground walnut shells used as a substitute for sand were examined. The study focused on investigating the effects of different weight percentages of ground walnut shells and quartz sand on the density and strength properties, including compressive and flexural strength, thermal conductivity, efflorescence formation, and water absorption of the fly ash-based geopolymer composites. The microstructure of the studied geopolymers was also analyzed using a scanning electron microscope (SEM). It was observed that the addition of ground walnut shells contributes to the decrease in density and mechanical properties, increase in absorption properties, and decrease in porosity of fly ash-based geopolymers. Furthermore, the addition of ground walnut shells allows for a significant reduction in efflorescence on the surface of the tested geopolymer composites. Moreover, partial or complete replacement of sand by ground walnut shells in geopolymer composites based on fly ash allows for a significant reduction in their thermal conductivity, which makes it possible to use these composites as insulation materials.     

Performance of Reinforced Foam and Geopolymer Concretes against Prolonged Exposures to Chloride in a Normal Environment

The utilization of sustainable cement replacement materials in concrete can control the emission of carbon dioxide and greenhouse gases in the construction industry, thus contributing significantly to the environment, society, and the global economy. Various types of sustainable concrete including geopolymer concrete are tested for their efficacy for construction in laboratories. However, the performance and longevity of sustainable concrete for civil engineering applications in corrosive environments are still debatable. This paper aims to investigate the performance of the reinforced geopolymer (GPC) and foam concretes (FC) against corrosive chloride exposure. Two long term key parameters, i.e., corrosion rate and mechanical performance of reinforcing steel in geopolymer and foam concrete were assessed to evaluate their performance against chloride attack. For experiments, reinforced GPC and FC specimens, each admixed with 3 and 5% chlorides, were kept at varying temperatures and humidity levels in the environmental chambers. The corrosion rates of the reinforced geopolymer and foam concrete specimens were also compared with control specimens after 803 days and the tensile strength of the corroded reinforcing steel was also determined. Moreover, the long term efficacy of repaired patches (810 days), in a chloride-rich surrounding environment utilizing FC and GPC, was investigated. The results suggested greater performance of FC compared to GPC under standard environmental conditions. However, the simulated patch repair with GPC showed better resistance against chloride attack compared to FC. The research also undertook the fractographical examination of the surfaces of the reinforcement exposed to 5% admixed chloride and develops models for the corrosion rates of foam concrete as a function of the corrosion rates of geopolymer concrete and chloride content. A correlation model for the corrosion rates of FC and GPC was also developed. The findings of the current research and the model developed are novel and contribute to the knowledge of long term degradation science of geopolymers and form concrete materials. Furthermore, the findings and methodology of the current research have practical significance in the construction and repair industry for determining the remaining service life for any reinforced and steel infrastructure.     

Investigating the Mechanical and Durability Characteristics of Fly Ash Foam Concrete

Although fly ash foam concrete (FAFC) is lightweight, heat-retaining, and insulating, its application options are constrained by its weak construction and short lifespan. The effects of various dosage ratios of the foaming agent (i.e., hydrogen peroxide), silica fume, and polypropylene fiber on the dry density, compressive strength, thermal insulation performance, pore structure parameters, and durability of FAFC were analyzed in this study, which sought to address the issues of low strength and low durability of FAFC. According to the findings, there is a negative correlation between the amount of hydrogen peroxide (as the foaming agent) and compressive strength, and, as the silica fume and polypropylene fiber (PP fiber) content rise, the strength will initially rise and then fall. The distribution of pore sizes gradually shifts from being dominated by small pores to large pores as the amount of foaming agent increases, while the porosity and average pore size gradually decrease. When the hydrogen peroxide content is 5%, the pore shape factor is at its lowest. The pore size distribution was first dominated by a small pore size and thereafter by a large pore size when the silica fume and PP fiber concentration increased. Prior to increasing, the porosity, average pore size, and pore shape factor all decreased. Additionally, the impact of PP fiber on the freeze–thaw damage to FAFC was also investigated at the same time. The findings indicate that the freeze–thaw failure of FAFC is essentially frost heave failure of the pore wall. The use of PP fiber is crucial for enhancing FAFC’s ability to withstand frost. The best frost resistance is achieved at 0.4% PP fiber content. In conclusion, the ideal ratio for overall performance was found to be 5% hydrogen peroxide content, 4% silica fume content, and 0.1% polypropylene fiber content. The results obtained could be applied in different fields, such as construction and sustainable materials, among others.     

Evaluation of CNTs and SiC Whiskers Effect on the Rheology and Mechanical Performance of Metakaolin-Based Geopolymers

Despite geopolymers having emerged as a more sustainable alternative to Portland cement, their rheological properties still need to be thoroughly investigated, aiming at the material’s applicability. Additionally, studies that evaluated the fresh state of geopolymer composites with nanomaterials are scarce. Thus, two metakaolin-based geopolymer systems were reinforced with nanomaterials with a similar geometry: carbon nanotubes (CNT) and silicon carbide whiskers (SCW). The nanomaterials incorporation was assessed by rotational rheometry (conducted up to 110 min), isothermal calorimetry, compressive strength after 7 and 28 days, and the microstructure was investigated using X-ray diffraction (XRD) and Fourier-transform infrared spectroscopy (FTIR). CNT and SCW incorporation (0.20 wt.%) did not significantly affect the yield stress and viscosity of the R2-group (based on metakaolin type 2), while increasing the rheological parameters up to 56.0% for the R1-group (based on metakaolin type 1). Both additions modified the reaction kinetics. Increments of up to 40.7% were observed in the compressive strength of geopolymer pastes with the incorporation of a SCW content of 0.2 wt.%. XRD and FTIR results suggest similar structural modifications between precursors. Nevertheless, R2 showed substantial transformations while the R1 group exhibited anhydrous material that can react over time. Overall, incorporating CNT and SCW contributed to higher mechanical increments on systems with average mechanical strength (R1) compared to systems with higher potential mechanical performance (R2).     

Structural,Electrical, and Mechanical Properties Investigation of Open-Cell Aluminum Foams Obtained by Spark Plasma Sintering and Replication on Polyurethane Template

The present paper illustrates a comparison of open-cell aluminum foams. The foams were fabricated by two different methods: spark plasma sintering and replication on a polyurethane template. The influence of pressure, temperature, and diameter of space holding material on foam obtained by the spark plasma sintering method was investigated. Additionally, the aluminum powder content in slurry and atmosphere during thermal processing of foam prepared by the replication technique were studied. The morphology and structure of obtained samples were analyzed by scanning electron microscopy and X-ray diffraction analysis. Supplementarily, mechanical properties and electrical conductivity were studied. The porosity of obtained samples was 83% for the SPS sample and 85% for the replication sample. The results of the studies carried out gave us an understanding that the SPS method is more promising for using the obtained foams as cathode current collectors in lithium-ion batteries due to excessive aluminum oxidation during sintering in the furnace.     

Investigation of the Relationship between Morphology and Thermal Conductivity of Powder Metallurgically Prepared Aluminium Foams

Among different promising solutions, coupling closed-cell aluminium foam composite panels prepared by a powder metallurgical method with pore walls interconnected by microcracks, with low thermal conductivity phase change materials (PCMs), is one of the effective ways of increasing thermal conductivity for better performance of thermal storage systems in buildings. The internal structure of the foam formation, related to the porosity which decides the heat transfer rate, plays a significant role in the thermal energy storage performance. The dependence of the heat transfer characteristics on the internal foam structure is studied numerically in this work. The foamable precursor of 99.7% pure aluminium powder mixed with 0.15 wt.% of foaming agent, TiH₂ powder, was prepared by compacting, and extruded to a volume of 20 × 40 × 5 mm. Two aluminium foam samples of 40 × 40 × 5 mm were examined with apparent densities of 0.7415 g/cm³ and 1.62375 g/cm³. The internal porous structure of the aluminium foam samples was modelled using X-ray tomography slices through image processing techniques for finite element analysis. The obtained numerical results for the heat transfer rate and effective thermal conductivity of the developed surrogate models revealed the influence of porosity, struts, and the presence of pore walls in determining the heat flow in the internal structure of the foam. Additionally, it was found that the pore size and its distribution determine the uniform heat flow rate in the entire foamed structure. The numerical data were then validated against the analytical predictions of thermal conductivity based on various correlations. It has been found that the simplified models of Bruggemann and Russell and the parallel–series model can predict the excellent effective thermal conductivity results of the foam throughout the porosity range. The optimal internal foam structure was studied to explore the possibilities of using aluminium foam for PCM-based thermal storage applications.     

Evaluation of the Performance of Bio-Based Rigid Polyurethane Foam with High Amounts of Sunflower Press Cake Particles

In the current study, rigid polyurethane foam (PUR) was modified with 10–30 wt.% sunflower press cake (SFP) filler, and its effect on performance characteristics—i.e., rheology, characteristic foaming times, apparent density, thermal conductivity, compressive strength parallel and perpendicular to the foaming directions, tensile strength, and short-term water absorption by partial immersion—was evaluated. Microstructural and statistical analyses were implemented as well. During the study, it was determined that 10–20 wt.% SFP filler showed the greatest positive impact. For instance, the thermal conductivity value improved by 9% and 17%, respectively, while mechanical performance, i.e., compressive strength, increased by 11% and 28% in the perpendicular direction and by 43% and 67% in the parallel direction. Moreover, tensile strength showed 49% and 61% increments, respectively, at 10 wt.% and 20 wt.% SFP filler. Most importantly, SFP filler-modified PUR foams were characterised by two times lower water absorption values and improved microstructures with a reduced average cell size and increased content in closed cells.     

Prediction of the Sound Absorption Coefficient of Three-Layer Aluminum Foam by Hybrid Neural Network Optimization Algorithm

The combination of multilayer aluminum foam can have high sound absorption coefficients (SAC) at low and medium frequencies, and predicting its absorption coefficient can help the optimal structural design. In this study, a hybrid EO-GRNN model was proposed for predicting the sound absorption coefficient of the three-layer composite structure of the aluminum foam. The generalized regression neural network (GRNN) model was used to predict the sound absorption coefficient of three-layer composite structural aluminum foam due to its outstanding nonlinear problem-handling capability. An equilibrium optimization (EO) algorithm was used to determine the parameters in the neuronal network. The prediction results show that this method has good accuracy and high precision. The calculation result shows that this proposed hybrid model outperforms the single GRNN model, the GRNN model optimized by PSO (PSO-GRNN), and the GRNN model optimized by FOA(FOA-GRNN). The prediction results are expressed in terms of root mean square error (RMSE), absolute error, and relative error, and this method performs well with an average RMSE of only 0.011.     

Vacuum-Based Impregnation of Liquid Glass into Sunflower Press Cake Particles and Their Use in Bio-Based Rigid Polyurethane Foam

The study analyses rigid polyurethane (PUR) foam modified with 10–30 wt.% sunflower press cake (SFP) and liquid glass-impregnated sunflower press cake (LG-SFP) particles and their impact on performance characteristics of PUR foams—foaming behaviour, rheology, thermal conductivity, compressive strength parallel and perpendicular to the foaming directions, tensile strength, dimensional stability, short-term water absorption by partial immersion, and thermal stability. Even though the dynamic viscosity and apparent density were increased for SFP and LG-SFP formulations, thermal conductivity values improved by 17% and 10%, respectively, when 30 wt.% of particles were incorporated. The addition of SFP and LG-SFP particles resulted in the formation of more structurally and dimensionally stable PUR foams with a smaller average cell size and a greater content of closed cells. At 30 wt.% of SFP and LG-SFP particles, compressive strength increased by 114% and 46% in the perpendicular direction, respectively, and by 71% and 67% in the parallel direction, respectively, while tensile strength showed an 89% and 85% higher performance at 30 wt.% SFP and LG-SFP particles loading. Furthermore, short-term water absorption for all SFP and LG-SFP modified PUR foam formulations was almost two times lower compared to the control foam. SFP particles reduced the thermal stability of modified PUR foams, but LG-SFP particles shifted the thermal decomposition temperatures towards higher ones.     

Improved Mechanical and Sound Absorption Properties of Open Cell Silicone Rubber Foam with NaCl as the Pore-Forming Agent

Porous materials hold great potential in the field of sound absorption, but the most abundantly used materials, such as Polyurethane (PU) foam and polyvinyl chloride (PVC) foam, would inevitably bring environmental harms during fabrication. In this study, the nontoxic addition-molded room temperature vulcanized silicone rubber is chosen as the matrix, and NaCl particles are chosen as the pore forming agent to prepare open cell foams via the dissolve-separating foaming method. The effect of different amounts of NaCl (0–100 phr) on the cell structure, mechanical and sound absorption properties is investigated and analyzed. The results indicate that the cell structure could be tailored via changing the addition amount of NaCl, and open cell silicon rubber foams could be achieved with more than 20 phr NaCl addition. Open cell silicon foams show the most effective sound absorption for sound waves in middle frequency (1000–2000 Hz), which should be attributed to the improved impedance matching caused by the open cell structures. Additionally, the mechanical properties, including hardness, tensile strength and corresponding elastic properties, gradually decay to a steady value with the increasing addition amount of NaCl. Therefore, open cell silicone rubber foams are capable of sound absorption in middle frequency.     

Deformation and Plateau Region of Functionally Graded Aluminum Foam by Amount Combinations of Added Blowing Agent

Recently, to further improve the performance of aluminum foam, functionally graded (FG) aluminum foams, whose pore structure varies with their position, have been developed. In this study, three types of FG aluminum foam of aluminum alloy die casting ADC12 with combinations of two different amounts of added blowing agent titanium(II) hydride (TiH₂) powder were fabricated by a friction stir welding (FSW) route precursor foaming method. The combinations of 1.0–0 mass %, 0.4–0 mass %, and 0.2–0 mass % TiH₂ were selected as the amounts of TiH₂ relative to the mass of the volume stirred by FSW. The static compression tests of the fabricated FG aluminum foams were carried out. The deformation and fracture of FG aluminum foams fundamentally started in the high-porosity (with TiH₂ addition) layer and shifted to the low-porosity (without TiH₂ addition) layer. The first and second plateau regions in the relationship between compressive stress and strain independently appeared with the occurrence of deformations and fractures in the high- and low-porosity layers. It was shown that FG aluminum foams, whose plateau region varies in steps by the combination of amounts of added TiH₂ (i.e., the combination of pore structures), can be fabricated.     

Evaluation of Mechanical and Microstructural Properties and Global Warming Potential of Green Concrete with Wheat Straw Ash and Silica Fume

Cement and concrete are among the major contributors to CO₂ emissions in modern society. Researchers have been investigating the possibility of replacing cement with industrial waste in concrete production to reduce its environmental impact. Therefore, the focus of this paper is on the effective use of wheat straw ash (WSA) together with silica fume (SF) as a cement substitute to produce high-performance and sustainable concrete. Different binary and ternary mixes containing WSA and SF were investigated for their mechanical and microstructural properties and global warming potential (GWP). The current results indicated that the binary and ternary mixes containing, respectively, 20% WSA (WSA20) and 33% WSA together with 7% SF (WSA33SF7) exhibited higher strengths than that of control mix and other binary and ternary mixes. The comparative lower apparent porosity and water absorption values of WSA20 and WSA33SF7 among all mixes also validated the findings of their higher strength results. Moreover, SEM–EDS and FTIR analyses has revealed the presence of dense and compact microstructure, which are mostly caused by formation of high-density calcium silicate hydrate (C-S-H) and calcium hydroxide (C-H) phases in both blends. FTIR and TGA analyses also revealed a reduction in the portlandite phase in these mixes, causing densification of microstructures and pores. Additionally, N₂ adsorption isotherm analysis demonstrates that the pore structure of these mixes has been densified as evidenced by a reduction in intruded volume and a rise in BET surface area. Furthermore, both mixes had lower CO₂-eq intensity per MPa as compared to control, which indicates their significant impact on producing green concretes through their reduced GWPs. Thus, this research shows that WSA alone or its blend with SF can be considered as a source of revenue for the concrete industry for developing high-performance and sustainable concretes.     

Synthesis of Silver Particle onto Bamboo Charcoal by Tripropylene Glycol and the Composites Characterization

In this study, tripropylene glycol was used as a reducting agent in the polyol process to reduce silver nitrate to the form of silver particles deposited onto the surface of bamboo charcoal (BC). The reduction temperature and time were critical parameters as they control the size of the silver particles formed as well as their distribution onto the surface of the BC. The reduction of silver nitrate by the tripropylene glycol occurred at a temperature of 120 °C for 3 h, and the silver particles, which had a face-centered cubic lattice structure, were distributed onto the surface of the BC. These synthesis conditions should work well with tripropylene glycol as reducing agent that can be helpful in the convenient preparation of Ag/BC particles. When Ag/BC powders were manufactured using 3 g of silver nitrate content, the prepared composites had the largest thermal conductivity at 0.2490 W/(m·K).     

Simultaneous Hetero- and Isovalent Doping as the Strategy for Improving Transport Properties of Proton Conductors Based on BaLaInO4

This work focused on the novel electrochemical energy material with significantly improved electrical properties. The novel complex oxide Ba_1.1La_0.9In_0.5Y_0.5O_3.95 with layered perovskite structure was obtained for the first time. It was proven that the simultaneous introduction of barium and yttrium ions in the structure of BaLaInO₄ leads to the increase in the unit cell volume of up to 4% and water uptake by about three times. The increase in the proton conductivity values was both due to an increase in the proton concentration and their mobility. The sample Ba_1.1La_0.9In_0.5Y_0.5O_3.95 was a nearly pure proton conductor below 400 °C. The co-doping strategy allowed us to increase the protonic conductivity values up to two orders of magnitude and it is the successful method for the design of novel protonic conductors based on the layered perovskites.     

Synthesis and Characterization of Manganese-Modified Black TiO2 Nanoparticles and Their Performance Evaluation for the Photodegradation of Phenolic Compounds from Wastewater

The release of phenolic-contaminated treated palm oil mill effluent (TPOME) poses a severe threat to human and environmental health. In this work, manganese-modified black TiO₂ (Mn-B-TiO₂) was produced for the photodegradation of high concentrations of total phenolic compounds from TPOME. A modified glycerol-assisted technique was used to synthesize visible-light-sensitive black TiO₂ nanoparticles (NPs), which were then calcined at 300 °C for 60 min for conversion to anatase crystalline phase. The black TiO₂ was further modified with manganese by utilizing a wet impregnation technique. Visible light absorption, charge carrier separation, and electron–hole pair recombination suppression were all improved when the band structure of TiO₂ was tuned by producing Ti³⁺ defect states. As a result of the enhanced optical and electrical characteristics of black TiO₂ NPs, phenolic compounds were removed from TPOME at a rate of 48.17%, which is 2.6 times higher than P25 (18%). When Mn was added to black TiO₂ NPs, the Ti ion in the TiO₂ lattice was replaced by Mn, causing a large redshift of the optical absorption edges and enhanced photodegradation of phenolic compounds from TPOME. The photodegradation efficiency of phenolic compounds by Mn-B-TiO₂ improved to 60.12% from 48.17% at 0.3 wt% Mn doping concentration. The removal efficiency of phenolic compounds from TPOME diminished when Mn doping exceeded the optimum threshold (0.3 wt%). According to the findings, Mn-modified black TiO₂ NPs are the most effective, as they combine the advantages of both black TiO₂ and Mn doping.