Experimental Study on the Flexural Properties of Concrete Beams Reinforced with Hybrid Steel/Fiber-Belt-Bars

Reinforcement corrosion poses a great threat to the safety of reinforced concrete structures, and the fiber-reinforced polymer is the ideal material to partially replace steel bars due to the high strength, light weight and good durability. However, the selection of appropriate fiber materials and a reasonable ratio of fiber bar to steel bar is not clear. Here, we measured the mechanical properties of fiber bars containing aramid fiber and carbon fiber. The deflection deformation, crack distribution and maximum crack width of the concrete upon various loads were experimentally and theoretically investigated. The predictions of the maximum crack width and deflection of reinforced concrete beams under various loads were proposed in ACI standard, which may provide guidance for further applications of fiber-belt-bar-containing concrete beams.     

Optimization of the Fine to Coarse Aggregate Ratio for the Workability and Mechanical Properties of High Strength Steel Fiber Reinforced Concretes

High-strength concrete is used to provide quality control for concrete structures, yet it has the drawback of brittleness. The inclusion of fibers improves the ductility of concrete but negatively affects the fresh properties of fiber-reinforced concrete. The effects of different fine to coarse aggregate ratios on the fresh and hardened properties of steel fiber reinforced concrete were investigated in this study. Mixtures were prepared with various fine to coarse aggregate (FA/CA) ratios incorporating 1% steel fiber content (by volume) at constant water to cement ratio. The workability, unit weight, and temperature of the concrete in the fresh state, and the mechanical properties of steel-fiber-reinforced concrete (SFRC) were investigated. The inclusion of fiber in concrete influenced the mobility of concrete in the fresh state by acting as a barrier to the movement of coarse aggregate. It was observed that the concrete with an FA/CA ratio above 0.8 showed better flowability in the fresh state, whilst an above 0.9 FA/CA ratio requires excessive superplasticizer to maintain the flowability of the mixtures. The compressive and flexural strength of SFRC increased with an increase in the FA/CA ratio by around 10% and 28%, respectively. Experimental values of compressive strength and flexural strength showed good agreement, however, modulus of elasticity demonstrated slightly higher values. The experimentally obtained measurements of the mechanical properties of SFRC conformed reasonably well with the available existing prediction equations, and further enabled establishing predictive isoresponse interactive equations within the scope of the investigation domain.     

Influence of Fiber Addition on the Properties of High-Performance Concrete

High performance fiber-reinforced concrete (HPFRC) has been frequently investigated in recent years. Plenty of studies have focused on different materials and types of fibers in combination with the concrete matrix. Experimental tests show that fiber dosage improves the energy absorption capacity of concrete and enhances the robustness of concrete elements. Fiber reinforced concrete has also been illustrated to be a material for developing infrastructure sustainability in RC elements like façade plates, columns, beams, or walls. Due to increasing costs of the produced fiber reinforced concrete and to ensure the serviceability limit state of construction elements, there is a demand to analyze the necessary fiber dosage in the concrete composition. It is expected that the surface and length of used fiber in combination with their dosage influence the structure of fresh and hardened concrete. This work presents an investigation of the mechanical parameters of HPFRC with different polymer fiber dosage. Tests were carried out on a mixture with polypropylene and polyvinyl alcohol fiber with dosages of 15, 25, and 35 kg/m³ as well as with control concrete without fiber. Differences were observed in the compressive strength and in the modulus of elasticity as well as in the flexural and splitting tensile strength. The flexural tensile strength test was conducted on two different element shapes: square panel and beam samples. These mechanical properties could lead to recommendations for designers of façade elements made of HPFRC.     

Natural Cellulosic Fiber Reinforced Concrete: Influence of Fiber Type and Loading Percentage on Mechanical and Water Absorption Performance

The paper reports experimental research regarding the mechanical characteristics of concrete reinforced with natural cellulosic fibers like jute, sisal, sugarcane, and coconut. Each type of natural fiber, with an average of 30 mm length, was mixed with a concrete matrix in varying proportions of 0.5% to 3% mass. The tensile and compressive strength of the developed concrete samples with cellulosic fiber reinforcement gradually increased with the increasing proportion of natural cellulosic fibers up to 2%. A further increase in fiber loading fraction results in deterioration of the mechanical properties. By using jute and sisal fiber reinforcement, about 11.6% to 20.2% improvement in tensile and compressive strength, respectively, was observed compared to plain concrete, just by adding 2% of fibers in the concrete mix. Bending strength increased for the natural fiber-based concrete with up to 1.5% fiber loading. However, a decrease in bending strength was observed beyond 1.5% loading due to cracks at fiber−concrete interface. The impact performance showed gradual improvement with natural fiber loading of up to 2%. The water absorption capacity of natural cellulosic fiber reinforced concrete decreased substantially; however, it increased with the loading percent of fibers. The natural fiber reinforced concrete can be commercially used for interior or exterior pavements and flooring slabs as a sustainable construction material for the future.     

Effect of Steel Fiber on the Strength and Flexural Characteristics of Coconut Shell Concrete Partially Blended with Fly Ash

The construction industry relies heavily on concrete as a building material. The coarse aggregate makes up a substantial portion of the volume of concrete. However, the continued exploitation of granite rock for coarse aggregate results in an increase in the future generations’ demand for natural resources. In this investigation, coconut shell was used in the place of conventional aggregate to produce coconut shell lightweight concrete. Class F fly ash was used as a partial substitute for cement to reduce the high cement content of lightweight concrete. The impact of steel fiber addition on the compressive strength and flexural features of sustainable concrete was investigated. A 10% weight replacement of class F fly ash was used in the place of cement. Steel fiber was added at 0.25, 0.5, 0.75, and 1.0% of the concrete volume. The results revealed that the addition of steel fibers enhanced the compressive strength by up to 39%. The addition of steel fiber to reinforced coconut shell concrete beams increased the ultimate moment capacity by 5–14%. Flexural toughness was increased by up to 45%. The span/deflection ratio of all fiber-reinforced coconut shell concrete beams met the IS456 and BS 8110 requirements. Branson’s and the finite element models developed in this study agreed well with the experimental results. As a result, coconut shell concrete with steel fiber could be considered as a viable and environmentally-friendly construction material.     

Experimental Research on Mechanical Properties and Compression Constitutive Relationship of PVA Fiber-Reinforced Coral Concrete

In this paper, the mechanical properties of coral concrete with different strength and different polyvinyl alcohol (PVA) fiber content under compression were experimentally investigated. The results show that adding an appropriate amount of PVA fiber could obtain satisfactory mechanical properties of coral concrete. The stress–strain constitutive relationship of plain and PVA fiber-reinforced coral concrete was investigated by prism uniaxial compression test. The results shown that the incorporation of PVA fiber had a significant effect on limiting the development of concrete internal cracks, and effectively improved the mechanical properties of coral concrete after cracking, especially the toughness. Different constitutive models from previous research were used to describe the axial compressive stress–strain relationship of plain and PVA fiber-reinforced coral concrete, and a piecewise function model was finally selected which is most consistent with the experimental curve and its characteristic points. In addition, determination of critical parameters for the selected constitutive model was proposed, and experimental validations confirmed its accuracy.     

Mechanical and Electrical Characteristics of Lightweight Aggregate Concrete Reinforced with Steel Fibers

There is increased interest in applying electromagnetic (EM) shielding to prevent EM interference, which destroys electronic circuits. The EM shielding’s performance is closely related to the electrical conductivity and can be improved by incorporating conductive materials. The weight of a structure can be reduced by incorporating lightweight aggregates and replacing the steel rebars with CFRP rebars. In this study, the effects of lightweight coarse aggregate and CFRP rebars on the mechanical and electrical characteristics of concrete were investigated, considering the steel fibers’ incorporation. The lightweight coarse aggregates decreased the density and strength of concrete and increased the electrical conductivity of the concrete, owing to its metallic contents. The steel fibers further increased the electrical conductivity of the lightweight aggregate concrete. These components improved the EM shielding performance, and the steel fibers showed the best performance by increasing shielding effectiveness by at least 23 dB. The CFRP rebars behaved similarly to steel rebars because of their carbon fiber content. When no steel fiber was mixed, the shielding effectiveness increased by approximately 2.8 times with reduced spacing of CFRP rebars. This study demonstrates that lightweight aggregate concrete reinforced with steel fibers exhibits superior mechanical and electrical characteristics for concrete and construction industries.     

Bond Behavior of FRP Bars in Lightweight SCC under Direct Pull-Out Conditions: Experimental and Numerical Investigation

In recent decades, lightweight aggregate concrete (LWC) became a popular building material due to its desired properties. However, various attributes of LWC, such as bond behavior of used reinforcing, have not been described thoroughly. In this regard, LWC produced with 0%, 50%, and 100% expanded clay aggregate was designed, and the physical–mechanical properties were assessed for material characterization. Subsequently, the bond behaviors of LWC reinforced with steel, glass fiber reinforced polymer (GFRP), and basalt fiber reinforced polymer (BFRP) bars were evaluated by pull-out tests. The results of the experimental program allowed the effects of expanded clay aggregate incorporation on LWC properties to be quantified. The bond strength of BFRP bars was not affected by the replacement of coarse aggregate by expanded clay aggregate, whilst the GFRP bars showed lower bond strength values of LWC specimens. Contrarily, in the case of steel bars, both the bond strength and bond stiffness were higher for LWC specimens than for those of normal concrete. Finite element software ATENA 3D was used for simulation of the bond behavior of LWC, and the model validated by the experimental results referred to reasonably corresponding outputs.     

Modification of Lightweight Aggregate Concretes with Silica Nanoparticles—A Review

The use of lightweight concrete (LWC) for structural and non-structural applications has attracted great interest in recent years. The main benefits include reduced deadload of structural elements and generally lower production and transportation costs. However, a decrease in concrete density often leads to a decrease in strength and durability. Typically, concretes are mostly modified with mineral additives such as silica fume or fly ash. Because of the recent developments in nanotechnology, research attention has turned to the possibility of improving concrete properties with nanomaterials, i.e., nano-SiO₂. However, there are still certain issues with the dosage and efficiency of nanomaterials. Therefore, in order to establish the current state of knowledge in this field, this review gathers most recent results about the performance of LWC modified with nanomaterials. The review is divided into sections about the influence of nanoparticles on the fresh properties of concrete and their influence on the mechanical and durability characteristics. The paper studies in depth the most common approach to nanomaterials in concrete technology and proposes areas for further development.     

Effects of Hybridized Synthetic Fibers on the Shear Properties of Cement Composites

The use of fibers in cementitious composites yields numerous benefits due to their fiber-bridging capabilities in resisting cracks. Therefore, this study aimed to improve the shear-resisting capabilities of conventional concrete through the hybridization of multiple synthetic fibers, specifically on reinforced concrete structures in seismic-prone regions. For this study, 16 hybrid fiber-reinforced concretes (HyFRC) were developed from the different combinations of Ferro macro-synthetic fibers with the Ultra-Net, Super-Net, Econo-Net, and Nylo-Mono microfibers. These hybrids were tested under direct shear, resulting in improved shear strength of controlled specimens by Ferro-Ultra (32%), Ferro-Super (24%), Ferro-Econo (44%), and Ferro-Nylo (24%). Shear energy was further assessed to comprehend the effectiveness of the fiber interactions according to the mechanical properties, dosage, bonding power, manufactured material, and form of fibers. Conclusively, all fiber combinations used in this study produced positive synergistic effects under direct shear at large crack deformations.     

Mechanical Properties of Aramid/Carbon Hybrid Fiber-Reinforced Concrete

In this study, aramid fiber (Kevlar^® 29 fiber) and carbon fiber were added into concrete in a hybrid manner to enhance the static and impact mechanical properties. The coupling agent presence on the surface of carbon fibers was spotted in Scanning Electron Microscope (SEM) and energy-dispersive X-ray spectroscopy (EDS) graphs. The carbon fiber with a coupling agent affected the mechanical strength of the reinforced concrete. At 1% fiber/cement weight percentage, the hybrid fiber-reinforced concrete (HFRC) prepared using Kevlar fiber and carbon fiber of 12 and 24 mm in length under different mix proportions was investigated to determine the maximum mechanical strengths. From the test results, the mechanical strength of the HFRC attained better performance than that of the concrete with only Kevlar or carbon fibers. Foremost, the mix proportion of Kevlar/carbon fiber (50–50%) significantly improved the compressive, flexural, and splitting tensile strengths. Under different impact energies, the impact resistance of the HFRC specimen was much higher than that of the benchmark specimen, and the damage of the HFRC specimens was examined with an optical microscope to identify slippage or rupture failure of the fiber in concrete.     

Numerical Deformation Analysis of Reinforced Lightweight Aggregate Concrete Flexural Members

In the modern construction industry, lightweight aggregate concrete (LWAC) is often used to produce load-bearing structural members. LWAC can be up to 40% lighter by volume than normal strength concrete. However, the lack of adequate numerical models often limits the practical application of innovative building materials such as lightweight concrete in real projects. The present study conducted a comparative numerical deformation analysis of a full-scale bridge deck slab and girder. Using the physical model proposed by the authors and the finite element software ATENA, the deformations of full-scale lightweight and traditional reinforced concrete elements under the short-term effects of permanent and variable loads were compared. Depending on the safety and serviceability limit requirements, it was found that the amount of longitudinal reinforcement in lightweight reinforced concrete elements could be reduced compared with that in standard reinforced concrete elements with the same parameters. The results of the numerical analysis showed that the deformation analysis model proposed by the authors could serve as an alternative tool for the design of lightweight concrete flexural members with the selection of optimum geometric and reinforcement parameters limited by the stiffness condition.     

Technogenic Fiber Wastes for Optimizing Concrete

A promising method of obtaining mineral fiber fillers for dry building mixtures is the processing of waste that comes from the production of technogenic fibrous materials (TFM). The novelty of the work lies in the fact that, for the first time, basalt production wastes were studied not only as reinforcing components, but also as binder ones involved in concrete structure formation. The purpose of the article is to study the physical and mechanical properties of waste technogenic fibrous materials as additives for optimizing the composition of raw concrete mixes. To assess the possibility of using wastes from the complex processing of TFM that were ground for 5 and 10 min as an active mineral additive to concrete, their chemical, mineralogical, and granulometric compositions, as well as the microstructure and physical and mechanical characteristics of the created concretes, were studied. It is established that the grinding of TFM for 10 min leads to the grinding of not only fibers, but also pellets, the fragments of which are noticeable in the total mass of the substance. The presence of quartz in the amorphous phase of TFM makes it possible to synthesize low-basic calcium silicate hydrates in a targeted manner. At 90 days age, at 10–20% of the content of TFM, the strength indicators increase (above 40 MPa), and at 30% of the additive content, they approach the values of the control composition without additives (above 35 MPa). For all ages, the ratio of flexural and compressive strengths is at the level of 0.2, which characterizes a high reinforcing effect. Analysis of the results suggests the possibility of using waste milled for 10 min as an active mineral additive, as well as to give better formability to the mixture and its micro-reinforcement to obtain fiber-reinforced concrete.     

Mechanical and Thermal Properties of Synthetic Polypropylene Fiber–Reinforced Renewable Oil Palm Shell Lightweight Concrete

Oil palm shell (OPS) is an agricultural solid waste from the extraction process of palm oil. All these wastes from industry pose serious disposal issues for the environment. This research aims to promote the replacement of conventional coarse aggregates with eco-friendly OPS aggregate which offers several advantages, such as being lightweight, renewable, and domestically available. This paper evaluates the mechanical and thermal performances of renewable OPS lightweight concrete (LWC) reinforced with various type of synthetic polypropylene (SPP) fibers. Monofilament polypropylene (MPS) and barchip polypropylene straight (BPS) were added to concrete at different volume fractions (singly and hybrid) of 0%, 0.1%, 0.3% and 0.4%. All specimens were mixed by using a new mixing method with a time saving of up to 14.3% compared to conventional mixing methods. The effects of SPP fibers on the mechanical properties were investigated by compressive strength, splitting tensile strength and residual strength. The strength of the oil palm shell lightweight concrete hybrid 0.4% (OPSLWC–HYB–0.4%) mixture achieved the highest compressive strength of 29 MPa at 28 days. The inclusion of 0.3% of BPS showed a positive outcome with the lowest thermal conductivity value at 0.55 W/m °C. Therefore, the results revealed that incorporation of BPS fiber enhanced the performance of thermal conductivity tests as compared to inclusion of MPS fiber. Hence, renewable OPS LWC was proven to be a highly recommended environmentally friendly aggregate as an alternative solution to replace natural aggregates used in the concrete industry.     

The Effect of Low-Modulus Plastic Fiber on the Physical and Technical Characteristics of Modified Heavy Concretes Based on Polycarboxylates and Microsilica

Manufacturers of building materials strive to optimize the three basic concrete properties—strength, durability, and shrinkage deformation, of which the focus is generally on the durability in the structure when designing and monitoring the poured concrete. Studying concretes’ structural performance and the change in their characteristics over time enables the solution of many important issues associated with the design of reliable, durable, and cost-effective buildings and structures. This article presents studies aimed at improving the physical, technical, and operational characteristics of cement concrete and reducing cement consumption in heavy concretes through the use of complex modifiers and volumetric fiber reinforcement. Four concrete compositions of widely recognized grades were developed, of which samples were molded and tested for compressive and flexural strength, frost resistance, volumetric water absorption, and density. Test results confirmed the possibility of binder (cement) economy up to 18% and increasing frost resistance up to W300 when using microsilica, reduction in volumetric water absorption of up to 40% when using both microsilica and hyperplasticizer, and increasing flexural strength by over 30% when using polymer fiber. The developed compositions passed the industrial tests, and were successfully introduced in the production process of the operating reinforced concrete products’ manufacturer.     

Development of Ductile and Durable High Strength Concrete (HSC) through Interactive Incorporation of Coir Waste and Silica Fume

The issue of brittleness and low post-peak load energy associated with the plain HSC led to the development of fiber-reinforced concrete (FRC) by using discrete fiber filaments in the plain matrix. Due to the high environmental impact of industrial fibers and plasticizers, FRC development is ecologically challenged. Sustainability issues demand the application of eco-friendly development of FRC. This study is aimed at the evaluation of coir as a fiber-reinforcement material in HSC, with the incorporation of silica fume as a partial replacement of cement. For this purpose, a total of 12 concrete mixes were produced by using three different doses of coir (0%, 1%, 1.5%, and 2% by wt. of binder) with silica fume (0%, 5%, and 10% as volumetric replacements of cement). The examined parameters include compressive strength, shear strength, splitting tensile strength, ultrasonic pulse velocity, water absorption, and chloride ion permeability. The scanning electron microscopy (SEM) technique was adopted to observe the microstructure of the CF-reinforced concrete. The results revealed that due to the CF addition, the compressive strength of HSC reduces notably; however, the splitting tensile strength and shear strength experienced notable improvements. At the combined incorporation of 1.5% CF with 5% silica fume, the splitting tensile strength and shear strength of the concrete experienced improvements of 47% and 70%, respectively, compared to that of the control mix. The CF incorporation is detrimental to the imperviousness of concrete. The combined incorporation of CF and silica fume is recommended to minimize the negative effects of CF on the permeability resistance of concrete. The SEM results revealed that CF underwent a minor shrinkage with the age.     

Investigation of Concrete Shrinkage Reducing Additives

This paper analyzes the efficiency of shrinkage reducing additives for the shrinkage deformations of ordinary Portland cement (OPC) concrete and its mechanical properties. OPC concrete was modified with an organic compound-based shrinkage reducing additive (SRA), quicklime, polypropylene fiber, and hemp fiber. It was found that a combination of 2.5% quicklime and 1.5% SRA led to the highest reduction in shrinkage deformations in concrete, and the values of shrinkage reached up to 40.0%. On the contrary, compositions with 1.5% SRA were found to have a significant reduction in compressive strength after 100 freeze-thaw cycles. Hemp fiber did not show a significant shrinkage reduction, but it is an environmentally friendly additive, which can improve OPC concrete flexural strength. Polypropylene fiber can be used in conjunction with shrinkage reducing additives to improve other mechanical properties of concrete. It was observed that 3.0 kg/m³ of polypropylene fiber in concrete could increase flexural strength by 11.7%. Moreover, before degradation, concrete with polypropylene fiber shows high fracture energy and decent residual strength of 1.9 MPa when a 3.5 mm crack appears. The tests showed a compressive strength decrease in all compositions with shrinkage reducing additives and its combinations after 28 days of hardening.     

Cyclic Relaxation,Impact Properties and Fracture Toughness of Carbon and Glass Fiber Reinforced Composite Laminates

In this paper, the mechanical properties of fiber-reinforced epoxy laminates are experimentally tested. The relaxation behavior of carbon and glass fiber composite laminates is investigated at room temperature. In addition, the impact strength under drop-weight loading is measured. The hand lay-up technique is used to fabricate composite laminates with woven 8-ply carbon and glass fiber reinforced epoxy. Tensile tests, cyclic relaxation tests and drop weight impacts are carried out on the carbon and glass fiber-reinforced epoxy laminates. The surface release energy G_IC and the related fracture toughness K_IC are important characteristic properties and are therefore measured experimentally using a standard test on centre-cracked specimens. The results show that carbon fiber-reinforced epoxy laminates with high tensile strength give high cyclic relaxation performance, better than the specimens with glass fiber composite laminates. This is due to the higher strength and stiffness of carbon fiber-reinforced epoxy with 600 MPa compared to glass fiber-reinforced epoxy with 200 MPa. While glass fibers show better impact behavior than carbon fibers at impact energies between 1.9 and 2.7 J, this is due to the large amount of epoxy resin in the case of glass fiber composite laminates, while the impact behavior is different at impact energies between 2.7 and 3.4 J. The fracture toughness K_IC is measured to be 192 and 31 MPa √m and the surface energy G_IC is measured to be 540.6 and 31.1 kJ/m² for carbon and glass fiber-reinforced epoxy laminates, respectively.     

Glass Fibers Reinforced Concrete: Overview on Mechanical,Durability and Microstructure Analysis

Prior studies in the literature show promising results regarding the improvements in strength and durability of concrete upon incorporation of glass fibers into concrete formulations. However, the knowledge regarding glass fiber usage in concrete is scattered. Moreover, this makes it challenging to understand the behavior of glass fiber-reinforced concrete. Therefore, a detailed review is required on glass fiber-reinforced concrete. This paper provides a compressive analysis of glass fiber-reinforced composites. All-important properties of concrete such as flowability, compressive, flexural, tensile strength and modulus of elasticity were presented in this review article. Furthermore, durability aspects such as chloride ion penetration, water absorption, ultrasonic pulse velocity (UPV) and acid resistance were also considered. Finally, the bond strength of the fiber and cement paste was examined via scanning electron microscopy. Results indicate that glass fibers improved concrete’s strength and durability but decreased the concrete’s flowability. Higher glass fiber doses slightly decreased the mechanical performance of concrete due to lack of workability. The typical optimum dose is recommended at 2.0%. However, a higher dose of plasticizer was recommended for a higher dose of glass fiber (beyond 2.0%). The review also identifies research gaps that should be addressed in future studies.     

Experimental Study on the Mechanical Properties,Water Absorption,and Fiber Degradation of Naturally Aged Glass Fiber and Polypropylene Fiber-Reinforced Concrete

The main objective of this study is to better understand the performance changes of naturally aged glass fiber-reinforced concrete (GFRC) and polypropylene fiber-reinforced concrete (PPFRC), especially the degradation of fibers, which is of great significance for evaluating the durability of structures using these two types of composite materials. The mechanical properties, water absorption, and microstructures of GFRC and PPFRC at a curing age of three years, including their compressive strength, full curves of water absorption, fiber-matrix interaction, and fiber degradation, were systematically studied, and the related properties were compared with those at the curing age of 28 days. The degradation of fibers after freeze-thaw cycles was also studied. The results revealed the following. The water/binder ratio (w/b) affects the rate of increase of the long-term compressive strength of naturally aged concrete. In general, the water absorption of fiber-reinforced concrete (FRC) at the curing age of three years was found to be significantly reduced, but with the increases of w/b and the fiber content to the maximum values, the water absorption of the specimens cured for three years was higher than that of the specimens cured for 28 days. Moreover, with the increase of the curing age, the optimal glass fiber (GF) contents for reducing the water absorption decreased from 1.35% to 0.90% (w/b = 0.30), and from 0.90% to 0.45% (w/b = 0.35), respectively. The GF surface was degraded into continuous pits with diameters of about 200 to 600 nm, and the surface of the pits was attached with spherical granular C-S-H gel products with diameters of about 30 to 44 nm. The freeze-thaw cycles were found to have no significant effect on the pits on the GF surface and the granular C-S-H gel products attached to the pits, but caused a portion of the cement matrix covering the GF to fall off. The interfacial bonding between the polypropylene fiber (PPF) and the cement matrix exhibited almost no change in the PPFRC after three years of curing as compared with that after 28 days of curing. Furthermore, the cement hydration gel on the PPF surface was not significantly damaged by 150 freeze-thaw cycles.