Effect of Sulphur-Containing Tailings Content and Curing Temperature on the Properties of M32.5 Cement Mortar

The effect of the dosage of sulphur-containing tailings (STs) and curing temperature on the properties of M32.5 cement mortar was studied in this work. An experimental study was conducted to evaluate the effects of STs with different substitution ratios (0, 10%, 20%, 30%, 40%) on the compressive strength experiment, fluidity, expansion ratio, and pore structure of M32.5 cement mortar. The results showed that the addition of STs reduced the fluidity of mortar, and the fluidity decreased with the increase of the STs dosage. The compressive strength of mortars increased at a lower substitution rate (0~20%) but decreased at a higher substitution rate (>20%). Ettringite peaks and new sulfate peaks were found by X-ray diffraction (XRD) analysis. Scanning electron microscope (SEM) observation of the microstructure showed that a large number of hydrated products, such as ettringite, formed and filled in the interstitial space, which was conducive to the development of strength. The optimal STs replacement ratio of river sand was 10%. Then, the performance of mortar at curing temperatures of 23 ± 1, 40, 60, and 80 °C was further investigated under the optimal STs replacement ratio. Under high-temperature curing conditions, the early strength of M32.5 cement mortar with STs increased greatly, but the late strength decreased gradually with the increase in curing temperature. The early strength development of the mortar mainly depended on the high speed of hydration reaction, and the late strength variation was mainly affected by hydration products and the pore size distribution. After comprehensive consideration, the optimal curing temperature of M32.5 cement mortar with STs was 40 °C.     

Properties of Blended Cement Containing Iron Tailing Powder at Different Curing Temperatures

The properties of blended cement containing 0%, 20%, and 50% iron tailing powder (ITP) at 20 °C and 60 °C were investigated by determining the hydration heat, microstructure, and compressive strength. The addition of ITP decreases the exothermic rate and cumulative hydration heat of blended cement at 20 °C. The high temperature increases the hydration rate and leads to the hydration heat of blended cement containing 20% ITP higher than that of Portland cement. Increasing the amount of ITP decreases the non-evaporable water content and Ca(OH)₂ content as well as compressive strength at both of the two studied temperatures. The addition of ITP coarsens the early-age pore structure but improves the later-age pore structure at 20 °C. The high temperature significantly improves the early-age properties of blended cement containing ITP, but it is detrimental to the later-age properties development. The reaction of ITP is limited even at high temperature. The large ITP particles bond poorly with surrounding hydration products under early high-temperature curing condition. The properties of blended cement containing a large amount of ITP are much poorer at high temperature.     

Preparation and Hydration of Brownmillerite-Belite-Sulfoaluminate Cement

Brownmillerite-belite-sulfoaluminate clinker with different contents of brownmillerite were designed and successfully prepared by using limestone (LS), aluminum tailings (AT), aluminum mine (AM), and anhydrite (AH) calcined at 1330 °C for 30 min. Then, three kinds of brownmillerite-belite-sulfoaluminate cement (BBSC) were obtained by grinding mixtures of the clinker and AH. Hydration and mechanical performances of the prepared BBSC were thus intensively studied. The increase in brownmillerite in BBSC decreased the hydration exothermic rate and delayed the renewed rapid formation of AFt at early hydration stages. However, the formation of C₂AS·8H₂O would be promoted, where the higher the brownmillerite content in BBSC, the earlier the C₂AS·8H₂O formed. The increase in brownmillerite might change the morphologies of the formed AFt, grass-shaped AFt enriched in iron would be the main hydration products in BBSC with a higher content of brownmillerite. The increase in brownmillerite content contributed to the stability improvement in flexural strength and the stable growth in the compressive strength of BBSC. The appropriate content of brownmillerite (20 wt%) can balance the whole hydration reaction process, which was conducive to the development of BBSC mechanical strength, the decrease in the hydration heat release, and the volume stability of hardened pastes.     

Effect of Early Curing Temperature on the Tunnel Fire Resistance of Self-Compacting Concrete Coated with Aerogel Cement Paste

In this paper, the effect of early curing temperature on the tunnel fire resistance of self-compacting concrete (SCC) coated with aerogel cement paste (ACP) was studied. The physical properties in terms of the compressive strength, flexural strength, and thermal conductivity of ACP were tested under different early curing temperatures. The tunnel fire resistance of ACP and SCC coated with ACP was determined, and the microstructure of ACP and SCC after a tunnel fire were characterized by scanning electron microscopy. The results show that the strength of ACP initially increased (by 10–40 °C) and then later decreased (by 40–60 °C) with the increase in early curing temperature. ACP under 40 °C early curing exhibited the minimum number of cracks and mass loss after the tunnel fire. Too high or too low early curing temperature reduced the thermal conductivity of ACP but accelerated the formation and expansion of microcracks during the tunnel fire. The residual compressive strength of SCC coated with ACP under 40 °C early curing after the tunnel fire was the highest, demonstrating the best tunnel fire resistance.     

Influence of Curing on the Strength Development of Calcium-Containing Geopolymer Mortar

This paper investigated the curing effects on the mechanical properties of calcium-containing geopolymer mortar. Three precursors are used: Class C fly ash, Class F fly ash plus calcium hydroxide and Class F fly ash plus slag. Curing conditions included: (1) standard curing at 20 ± 3 °C and RH 95% (C); (2) steam curing at 60 °C for 24 h (S); (3) steam curing at 60 °C for 6 h (S6); and (4) oven curing at 60 °C for 24 h (O), then the latter three followed by the standard curing. Under the standard conditions, the flexural strength and compressive strength of Class C fly ash geopolymer mortars developed quickly until the age of 7 days, followed by a gradual increase. Specimens with Class F fly ash plus Ca(OH)₂ showed slow increase till the age of 28 days. Under these non-standard conditions (2–4), all specimens showed higher 3-day strength, while later strengths were either higher or lower than those in standard conditions, depending on the type of the precursor.     

Research on the Properties and Mechanism of Carbon Nanotubes Reinforced Low-Carbon Ecological Cement-Based Materials

SAC (sulfoaluminate cement) has become a research hotspot as a low-carbon ecological cement. In addition, multi-walled carbon nanotubes have good thermal, mechanical, and electrical properties and can serve as excellent nano-reinforced cement-based fillers. This study explored the dispersion of carbon nanotubes (CNTs) and researched the effect of CNTs on the mechanical properties, hydration process, hydration products, and microstructure of SAC paste, and the mechanism of CNT-enhanced SAC paste was revealed. The results showed that the mechanical properties of SAC paste were significantly improved after the addition of CNTs. When the CNT content was 0.05%, 0.1%, and 0.15%, the compressive strength after 28 d was increased by 13.2%, 18.3%, and 22.5%, respectively; compared with the C0 group (without CNTs), the flexural strength increased by 8.2%, 11.3%, and 14.4%, respectively. The addition of CNTs accelerated the hydration process of SAC paste. Due to the adsorption effect and nucleation effect of CNTs, more hydration products were generated, filling the matrix’s pores and improving its compactness. The mechanism of CNTs enhanced SAC paste was revealed. CNTs and hydration products co-filled the pores, including AFt (ettringite) and AH₃ (gibbsite). CNTs improve the mechanical properties of SAC paste through filling, bridging, crack bending, deflection, pulling out, and pulling off.     

Behavior of Biochar-Modified Cementitious Composites Exposed to High Temperatures

In this study, the effect of biochar on the high temperature resistance of cementitious paste was investigated using multiple experimental methods. The weight loss, cracks, residual compressive strength, and ultrasonic pulse velocity (UPV) of biochar cementitious paste with 2% and 5% biochar exposed to 300, 550 and 900 °C were measured. The products and microstructures of biochar cementitious paste exposed to high temperatures were analyzed by X-ray diffraction, Fourier transform infrared spectroscopy, thermogravimetric analysis, and scanning electron microscopy. The results showed that the cracks of specimens exposed to high temperatures decreased with increasing biochar content. The addition of 2% and 5% biochar increased the residual compressive strength of the specimens exposed to 300 °C and the relative residual compressive strength at 550 °C. As the exposure temperature increased, the addition of biochar compensated for the decreasing ultrasonic pulse velocity. The addition of biochar contributed to the release of free water and bound water, and reduced the vapor pressure of the specimen. The addition of biochar did not change the types of functional groups and crystalline phases of the products of cementitious materials exposed to high temperatures. Biochar particles were difficult to observe at 900 °C in scanning electron microscopy images. In summary, because biochar has internal pores, it can improve the high-temperature resistance of cement paste.     

Effect of Curing Temperature on High-Strength Metakaolin-Based Geopolymer Composite (HMGC) with Quartz Powder and Steel Fibers

Geopolymer is a new type of synthesized aluminosilicate material. Compared with ordinary Portland cement, it has better fire resistance and durability, and is more environmentally friendly. In this paper, a high-strength metakaolin-based geopolymer composite (HMGC) has been developed by utilizing quartz powder and steel fibers. The optimization compositions and effect of curing temperatures (from ambient temperature to 90 °C) on the strength performance of the HMGC is studied. The optimized 1-day compressive strength of the HMGC can reach 80 MPa, and the 3-day compressive strength is close to 100 MPa (97.49 MPa). Combined with XRD, FTIR, SEM and MIP characterization, the mechanisms behind the strength development under different curing temperatures are analyzed. The results show that heat curing can significantly speed up the process of geopolymerization and increase the early strength of the HMGC. However, long-term heat curing under high temperature (such as 90 °C, 7 days) would reduce the mechanical strength of the HMGC. Prolonged high-temperature curing increases the pores and micro-defects in the gel phase of the HMGC, which may be attributed to chemical shrinkage. Thus, the curing temperature should be carefully controlled to make a HMGC with better performance.     

Study on Mechanical Properties of Basalt Fiber Shotcrete in High Geothermal Environment

With the development of infrastructure, there are growing numbers of high geothermal environments, which, therefore, form a serious threat to tunnel structures. However, research on the changes in mechanical properties of shotcrete under high temperatures and humid environments are insufficient. In this paper, the combination of various temperatures (20 °C/40 °C/60 °C) and 55% relative humidity is used to simulate the effect of environment on the strength and stress–strain curve of basalt fiber reinforced shotcrete. Moreover, a constitutive model of shotcrete considering the effect of fiber content and temperature is established. The results show that the early mechanical properties of BFRS are improved with the increase in curing temperature, while the compressive strength at a later age decreases slightly. The 1-day and 7-day compressive strength of shotcrete at 40 °C and 60 °C increased by 10.5%, 41.1% and 24.1%, 66.8%, respectively. The addition of basalt fiber can reduce the loss of later strength, especially for flexural strength, with a increase rate of 11.9% to 39.5%. In addition, the brittleness of shotcrete increases during high temperature curing, so more transverse cracks are observed in the failure mode, and the peak stress and peak strain decrease. The addition of basalt fiber can improve the ductility and plasticity of shotcrete and increase the peak strain of shotcrete. The constitutive model is in good agreement with the experimental results.     

Insight into the Mechanical Performance of the UHPC Repaired Cementitious Composite System after Exposure to High Temperatures

In this paper, the mechanical performance of an ultra-high-performance concrete (UHPC) repaired cementitious composite system, including the old matrix and the new reinforcement (UHPC), under various high temperature levels (20 °C, 100 °C, 300 °C, and 500 °C) was studied. In this system, UHPC reinforced with different contents of steel fibers and polypropylene (PP) fibers was utilized. Moreover, the physical, compressive, bonding, and flexural behaviors of the UHPC repaired system after being exposed to different high temperatures were investigated. Meanwhile, X-ray diffraction (XRD), baseline evaluation test (BET), and scanning electron microscope (SEM) tests were conducted to analyze the effect of high temperature on the microstructural changes in a UHPC repaired cementitious composite system. Results indicate that the appearance of the bonded system changed, and its mass decreased slightly. The average percentage of residual mass of the system was 99.5%, 96%, and 94–95% at 100 °C, 300 °C, and 500 °C, respectively. The residual compressive strength, bonding strength, and flexural performance improved first and then deteriorated with the increase of temperature. When the temperature reached 500 °C, the compressive strength, bonding strength, and flexural strength decreased by about 20%, 30%, and 15% for the UHPC bonded system, respectively. Under high temperature, the original components of UHPC decreased and the pore structure deteriorated. The cumulative pore volume at 500 °C could reach more than three times that at room temperature (about 20 °C). The bonding showed obvious deterioration, and the interfacial structure became looser after exposure to high temperature.     

Development of Water Retentive and Thermal Resistant Cement Concrete and Cooling Effects Evaluation

The high pavement temperature plays an important role in the development of urban heat island (UHI) in summer. The objective of this study was to develop water retentive and thermal resistant cement concrete (WTCC) to enhance the pavement cooling effects. The WTCC was prepared by combining a water retentive material and a high aluminum refractory aggregate (RA) with porous cement concrete (PCC). Water retention capacity test, fluidity test, and compressive strength test were used to determine the composition ratio of the water retentive material. Mechanical performance and cooling effects of WTCC were evaluated by compressive and flexural strength tests and temperature monitoring test. The mass ratios of fly ash, silica fume, cement, and water in the water retentive material were determined as 65:35:15:63.9. The compressive strength and the flexural strength of WTCC after 28 days curing were 30.4 MPa and 4.6 MPa, respectively. Compared with stone mastic asphalt (SMA) mixture, PCC, and water retentive cement concrete (WCC), surface temperature of WTCC decreased by 11.4 °C, 5.5 °C, and 4.1 °C, respectively, and the internal temperatures of WTCC decreased by 10.3 °C, 6.1 °C, and 4.6 °C, respectively. The water retentive material has benefits of strength improvements and temperature reduction for WTCC. Based on the results, WTCC proved to have superior cooling effects and the potential to efficiently mitigate the UHI effects and be used in medium traffic roads.     

Effect of Curing Temperature on the Properties of a MgO-SiO2-H2O System Prepared Using Dead-Burned MgO

The hydration of M-S-H prepared using silica fume (SF) and dead-burned MgO cured at 20 °C, 50 °C, and 80 °C was investigated, and the properties and performance of this M-S-H were measured. The formation of M-S-H was characterized using XRD, FTIR, TGA, and ²⁹Si MAS-NMR. Results show that the compressive strength of paste prepared using MgO calcined at 1450 °C for 2 h reached 25 MPa after 28 d. The shrinkage of mortar made with low reactivity MgO was lower than that made with high reactivity MgO. The pH value of MgO/SF paste mixed with dead-burned MgO did not exceed 10.4 at room temperature. The shrinkage of M-S-H prepared using dead-burned MgO was less than that prepared using more active MgO, and its strength did not decrease over time. No (or only a small amount of) Mg(OH)₂ was formed, which is why the strength of M-S-H prepared with dead-burned MgO continually increased, without decreasing. The promotion of curing temperature favor process of MgO hydration and is beneficial for degree of silica polymerization. The sample cured in 50 °C water showed the highest relative degree of reaction.     

Effect of Calcination Temperature on Mechanical Properties of Magnesium Oxychloride Cement

In order to make full use of magnesium chloride resources, the development and utilisation of magnesium oxychloride cement have become an ecological and economic goal. Thus far, however, investigations into the effects on these cements of high temperatures are lacking. Herein, magnesium oxychloride cement was calcinated at various temperatures and the effects of calcination temperature on microstructure, phase composition, flexural strength, and compressive strength were studied by scanning electron microscopy, X-ray diffraction, and compression testing. The mechanical properties varied strongly with calcination temperature. Before calcination, magnesium oxychloride cement has a needle-like micromorphology and includes Mg(OH)₂ gel and a trace amount of gel water as well as 5 Mg(OH)₂·MgCl₂·8H₂O, which together provide its mechanical properties (flexural strength, 18.4 MPa; compressive strength, and 113.3 MPa). After calcination at 100 °C, the gel water is volatilised and the flexural strength is decreased by 57.07% but there is no significant change in the compressive strength. Calcination at 400 °C results in the magnesium oxychloride cement becoming fibrous and mainly consisting of Mg(OH)₂ gel, which helps to maintain its high compressive strength (65.7 MPa). When the calcination temperature is 450 °C, the microstructure becomes powdery, the cement is mainly composed of MgO, and the flexural and compressive strengths are completely lost.     

Effect of Calcium Nitrate on the Properties of Portland–Limestone Cement-Based Concrete Cured at Low Temperature

The effect of calcium nitrate (CN) dosages from 0 to 3% (of cement mass) on the properties of fresh cement paste rheology and hardening processes and on the strength of hardened concrete with two types of limestone-blended composite cements (CEM II A-LL 42.5 R and 42.5 N) at different initial (two-day) curing temperatures (−10 °C to +20 °C) is presented. The rheology results showed that a CN dosage up to 1.5% works as a plasticizing admixture, while higher amounts demonstrate the effect of increasing viscosity. At higher CN content, the viscosity growth in normal early strength (N type) cement pastes is much slower than in high early strength (R type) cement pastes. For both cement-type pastes, shortening the initial and final setting times is more effective when using 3% at +5 °C and 0 °C. At these temperatures, the use of 3% CN reduces the initial setting time for high early strength paste by 7.4 and 5.4 times and for normal early strength cement paste by 3.5 and 3.4 times when compared to a CN-free cement paste. The most efficient use of CN is achieved at −5 °C for compressive strength enlargement; a 1% CN dosage ensures the compressive strength of samples at a −5 °C initial curing temperature, with high early strength cement exceeding 3.5 MPa but being less than the required 3.5 MPa in samples with normal early strength cement.     

Porous Structure of Ultra-High-Performance Fibre-Reinforced Concretes

The aim of this experimental work was to study the porous structure of Ultra-High-Performance Fibre-Reinforced Concretes (UH) made with different fibre volume contents (0%, 1%, 2%) under several curing conditions (laboratory environment, 20 °C, 60 °C, 90 °C), comparing the results with those recorded for ordinary, high strength and very high strength concretes. Scanning electron microscopy, mercury intrusion porosimetry, thermogravimetry, water absorption and oxygen permeability tests were carried out. The results showed a low portlandite content in UH (in the order of 75% lower than in concrete C50) and a low degree of hydration, but they rise with curing temperature. These concretes have a very fine porous structure, with a high concentration of pores on the nanoscale level, below 0.05 µm. Their porosity accessible to water is consequently around 7-fold lower than in conventional (C30), 6-fold lower than in high-strength (C50) and 4-fold lower than in very high-strength (C90) concretes. Their oxygen permeability is at least one order of magnitude lower than in C90, two orders of magnitude lower than in C50 and three orders of magnitude lower than in C30. The percentage of added steel fibre does not affect the UH porous structure.     

Use of Bacteria to Activate Ground-Granulated Blast-Furnace Slag (GGBFS) as Cementless Binder

Ground-granulated blast-furnace slag (GGBFS) can be used as a cementless binder after activation. Recent approaches to activate GGBFS have focused on chemical methods that use NaOH, KOH, and CaO. This study introduces the use of bacteria to activate GGBFS as a biological approach. The presence of bacteria (volumetric ratio), curing temperature (23 °C and 60 °C), and number of curing days (3, 7, and 28 d) are investigated. The use of urea is considered owing to the possibility of calcium carbonate formation. The activated GGBFS is evaluated in the form of a cube (5 cm × 5 cm × 5 cm) for its strength, mineral identification, and pore size distribution. A brick (19 cm × 9 cm × 5.7 cm) is prefabricated to see the feasibility of commercializing bacteria-activated GGBFS based on water absorption and strength measurements. All results are compared with those of water-activated GGBFS. The results indicate that the use of urea inhibits the strength improvement of bacteria-activated GGBFS. Bacterial suspension enhances the GGBFS strength at a curing temperature of 60 °C. Mineral identification tests show that the strength increase is primarily due to the formation of calcite. The compressive strength satisfies the commercial standard of concrete bricks; however, the water absorption rate must be resolved.     

Accelerated Curing for Glass-Based Mortars Using Water at 80 °C

The substitution of river sand with glass aggregate (GA) and cement with glass powder (GP) is a mainstream method to recycle waste glass. Traditionally, standard curing was widely used for glass-based mortars. However, it is time-consuming and cannot address low mechanical strengths of the early-age mortars. Therefore, the effect of water curing at 80 °C on the properties of GA mortars is investigated. Furthermore, the effect of the GP size is also considered. Results show that compared with the expansion of alkali-silica reaction (ASR), water curing at 80 °C has a negligible effect on the volume change. Moreover, the compressive strength of GA mortars under 1-day water curing at 80 °C is comparable with that under 28-day water curing at 20 °C. Therefore, the 1-day water curing at 80 °C is proposed as an accelerated curing method for GA mortars. On the other hand, the addition of GP with the mean size of 28.3 and 47.9 μm can effectively mitigate the ASR expansion of GA mortars. Compared with the size of 28.3 μm, GA mortars containing GP (47.9 μm) always obtain higher compressive strength. In particular, when applying the 1-day water curing at 80 °C, GA mortars containing GP (47.9 μm) can even gain higher strength than those containing fly ash.     

Polyvinyl-Alcohol-Modified Calcium Sulphoaluminate Cement Repair Mortar: Hydration and Properties

Polyvinyl alcohol (PVA) and calcium sulphoaluminate (CSA) cement were used to prepare repair mortar for the restoration of the walls of a building built with bricks. The preparation, hydration, and properties of the PVA-modified CSA cement repair mortar were studied. Besides this, the mechanism by which PVA improves the bonding strength is also discussed. The results demonstrate that PVA prolongs the setting time of CSA cement, which is ascribed to PVA inhibiting the dissolution of C₄A₃$ (4CaO·3Al₂O₃·SO₃) and the precipitation of AFt (3CaO·Al₂O₃·3CaSO₄·26H₂O) within the hydration age of 0~60 min. PVA lowers the mechanical strength of CSA cement repair mortar at the hydration age of 6 h. After 6 h, the mechanical strength is improved. PVA could also improve the bonding strength between CSA repair mortar and bricks. This is mainly ascribed to the Al ions in both the hydration products of CSA cement and the clay bricks reacting with the hydroxyl group of PVA and forming the chemical bond C-O-Al. Therefore, a tighter combination between CSA cement repair mortar and the clay bricks forms, thereby improving the bonding strength.     

Preparation of Low-Cost Magnesium Oxychloride Cement Using Magnesium Residue Byproducts from the Production of Lithium Carbonate from Salt Lakes

Magnesium oxychloride cement (abbreviated as MOC) was prepared using magnesium residue obtained from Li₂CO₃ extraction from salt lakes as raw material instead of light magnesium oxide. The properties of magnesium residue calcined at different temperatures were researched by XRD, SEM, LSPA, and SNAA. The preparation of MOC specimens with magnesium residue at different calcination temperatures (from 500 °C to 800 °C) and magnesium chloride solutions with different Baume degrees (24 Baume and 28 Baume) were studied. Compression strength tests were conducted at different curing ages from 3 d to 28 d. The hydration products, microstructure, and porosity of the specimens were analyzed by XRD, SEM, and MIP, respectively. The experimental results showed that magnesium residue’s properties, the BET surface gradually decreased and the crystal size increased with increasing calcination temperature, resulting in a longer setting time of MOC cement. Additionally, the experiment also indicated that magnesium chloride solution with a high Baume makes the MOC cement have higher strength. The MOC specimens prepared by magnesium residue at 800 °C and magnesium chloride solution Baume 28 exhibited a compressive of 123.3 MPa at 28 d, which met the mechanical property requirement of MOC materials. At the same time, magnesium oxychloride cement can be an effective alternative to Portland cement-based materials. In addition, it can reduce environmental pollution and improve the environmental impact of the construction industry, which is of great significance for sustainable development.     

Thermally Insulating,Thermal Shock Resistant Calcium Aluminate Phosphate Cement Composites for Reservoir Thermal Energy Storage

This paper presents the use of hydrophobic silica aerogel (HSA) and hydrophilic fly ash cenosphere (FCS) aggregates for improvements in the thermal insulating and mechanical properties of 100- and 250 °C-autoclaved calcium aluminate phosphate (CaP) cement composites reinforced with micro-glass (MGF) and micro-carbon (MCF) fibers for deployment in medium- (100 °C) and high-temperature (250 °C) reservoir thermal energy storage systems. The following six factors were assessed: (1) Hydrothermal stability of HSA; (2) Pozzolanic activity of the two aggregates and MGF in an alkali cement environment; (3) CaP cement slurry heat release during hydration and chemical reactions; (4) Composite phase compositions and phase transitions; (5) Mechanical behavior; (6) Thermal shock (TS) resistance at temperature gradients of 150 and 225 °C. The results showed that hydrophobic trimethylsilyl groups in trimethylsiloxy-linked silica aerogel structure were susceptible to hydrothermal degradation at 250 °C. This degradation was followed by pozzolanic reactions (PR) of HSA, its dissolution, and the formation of a porous microstructure that caused a major loss in the compressive strength of the composites at 250 °C. The pozzolanic activities of FCS and MGF were moderate, and they offered improved interfacial bonding at cement-FCS and cement-MGF joints through a bridging effect by PR products. Despite the PR of MGF, both MGF and MCF played an essential role in minimizing the considerable losses in compressive strength, particularly in toughness, engendered by incorporating weak HSA. As a result, a FCS/HSA ratio of 90/10 in the CaP composite system was identified as the most effective hybrid insulating aggregate composition, with a persistent compressive strength of more than 7 MPa after three TS tests at a 150 °C temperature gradient. This composite displayed thermal conductivity of 0.28 and 0.35 W/mK after TS with 225 and 150 °C thermal gradients, respectively. These values, below the TC of water (TC water = 0.6 W/mK), were measured under water-saturated conditions for applications in underground reservoirs. However, considering the hydrothermal disintegration of HSA at 250 °C, these CaP composites have potential applications for use in thermally insulating, thermal shock-resistant well cement in a mid-temperature range (100 to 175 °C) reservoir thermal energy storage system.