Characterization of Al2O3 Samples and NiAl–Al2O3 Composite Consolidated by Pulse Plasma Sintering

The paper describes an investigation of Al₂O₃ samples and NiAl–Al₂O₃ composites consolidated by pulse plasma sintering (PPS). In the experiment, several methods were used to determine the properties and microstructure of the raw Al₂O₃ powder, NiAl–Al₂O₃ powder after mechanical alloying, and samples obtained via the PPS. The microstructural investigation of the alumina and composite properties involves scanning electron microscopy (SEM) analysis and X-ray diffraction (XRD). The relative densities were investigated with helium pycnometer and Archimedes method measurements. Microhardness analysis with fracture toughness (K_IC) measures was applied to estimate the mechanical properties of the investigated materials. Using the PPS technique allows the production of bulk Al₂O₃ samples and intermetallic ceramic composites from the NiAl–Al₂O₃ system. To produce by PPS method the NiAl–Al₂O₃ bulk materials initially, the composite powder NiAl–Al₂O₃ was obtained by mechanical alloying. As initial powders, Ni, Al, and Al₂O₃ were used. After the PPS process, the final composite materials consist of two phases: Al₂O₃ located within the NiAl matrix. The intermetallic ceramic composites have relative densities: for composites with 10 wt.% Al₂O₃ 97.9% and samples containing 20 wt.% Al₂O₃ close to 100%. The hardness of both composites is equal to 5.8 GPa. Moreover, after PPS consolidation, NiAl–Al₂O₃ composites were characterized by high plasticity. The presented results are promising for the subsequent study of consolidation composite NiAl–Al₂O₃ powder with various initial contributions of ceramics (Al₂O₃) and a mixture of intermetallic–ceramic composite powders with the addition of ceramics to fabricate composites with complex microstructures and properties. In composites with complex microstructures that belong to the new class of composites, in particular, the synergistic effect of various mechanisms of improving the fracture toughness will be operated.     

Characterization of Al2O3 Matrix Composites Fabricated via the Slip Casting Method Using NiAl-Al2O3 Composite Powder

This work aimed to characterize Al₂O₃ matrix composites fabricated by the slip casting method using NiAl-Al₂O₃ composite powder as the initial powder. The composite powder, consisting of NiAl + 30 wt.% Al₂O₃, was obtained by mechanical alloying of Al₂O₃, Al, and Ni powders. The composite powder was added to the Al₂O₃ powder to prepare the final powder for the slip casting method. The stained composite samples presented high density. EDX and XRD analyses showed that the sintering process of the samples in an air atmosphere caused the formation of the NiAl₂O₄ spinel phase. Finally, the phase composition of the composites changed from the initial phases of Al₂O₃ and NiAl to Al₂O₃, Ni, and NiAl₂O₄. However, in the area of Ni, fine Al₂O₃ particles remaining from the initial composite powder were visible. It can be concluded that after slip casting, after starting with Al₂O₃ and the composite powder (NiAl-Al₂O₃) and upon sintering in air, ceramic matrix composites with Ni and NiAl₂O₄ phases, complex structures, high-quality sintered samples, and favorable mechanical properties were obtained.     

Pulse Plasma Sintering of NiAl-Al2O3 Composite Powder Produced by Mechanical Alloying with Contribution of Nanometric Al2O3 Powder

NiAl-Al₂O₃ composites, fabricated from the prepared composite powders by mechanical alloying and then consolidated by pulse plasma sintering, were presented. The use of nanometric alumina powder for reinforcement of a synthetized intermetallic matrix was the innovative concept of this work. Moreover, this is the first reported attempt to use the Pulse Plasma Sintering (PPS) method to consolidate composite powder with the contribution of nanometric alumina powder. The composite powders consisting of the intermetallic phase NiAl and Al₂O₃ were prepared by mechanical alloying from powder mixtures containing Ni-50at.%Al with the contribution of 10 wt.% or 20 wt.% nanometric aluminum oxide. A nanocrystalline NiAl matrix was formed, with uniformly distributed Al₂O₃ inclusions as reinforcement. The PPS method successfully consolidated NiAl-Al₂O₃ composite powders with limited grain growth in the NiAl matrix. The appropriate sintering temperature for composite powder was selected based on analysis of the grain growth and hardness of Al₂O₃ subjected to PPS consolidation at various temperatures. As a result of these tests, sintering of the NiAl-Al₂O₃ powders was carried out at temperatures of 1200 °C, 1300 °C, and 1400 °C. The microstructure and properties of the initial powders, composite powders, and consolidated bulk composite materials were characterized by SEM, EDS, XRD, density, and hardness measurements. The hardness of the ultrafine-grained NiAl-Al₂O₃ composites obtained via PPS depends on the Al₂O₃ content in the composite, as well as the sintering temperature applied. The highest values of the hardness of the composites were obtained after sintering at the lowest temperature (1200 °C), reaching 7.2 ± 0.29 GPa and 8.4 ± 0.07 GPa for 10 wt.% Al₂O₃ and 20 wt.% Al₂O₃, respectively, and exceeding the hardness values reported in the literature. From a technological point of view, the possibility to use sintering temperatures as low as 1200 °C is crucial for the production of fully dense, ultrafine-grained composites with high hardness.     

Selective Laser Melting of Al-Based Matrix Composites with Al2O3 Reinforcement: Features and Advantages

Aluminum matrix composites (AMC) are of great interest and importance as high-performance materials with enhanced mechanical properties. Al₂O₃ is a commonly used reinforcement in AMCs fabricated by means of various technological methods, including casting and sintering. Selective laser melting (SLM) is a suitable modern method of the fabrication of net-shape fully dense parts from AMC with alumina. The main results, achievements, and difficulties of SLM applied to AMCs with alumina are discussed in this review and compared with conventional methods. It was shown that the initial powder preparation, namely the particle size distribution, sphericity, and thorough mixing, affected the final microstructure and properties of SLMed materials drastically. The distribution of reinforcing particles tends to consolidate the near-melting pool-edges process because of pushing by the liquid–solid interface during the solidification process that is a common problem of various fabrication methods. The achievement of an homogeneous distribution was shown to be possible through both the thorough mixing of the initial powders and the precise optimization of SLM parameters. The strength of the AMCs fabricated by the SLM method was relatively low compared with materials produced by conventional methods, while for superior relative densities of more than 99%, hardness and tribological properties were obtained, making SLM a promising method for the Al-based matrix composites with Al₂O₃.     

Strength Analysis and Stress-Strain Deformation Behavior of 3 mol% Y-TZP and 21 wt.% Al2O3-3 mol% Y-TZP

The mechanical behavior of 3 mol% Y₂O₃-ZrO₂ ceramic and 21 wt.% Al₂O₃-3 mol% Y₂O₃-ZrO₂ ceramic composite with submicron grain size was studied. Mechanical properties, such as hardness, Young’s modulus, four-point bending strength, and fracture toughness of both materials were measured. Linear stress-strain deformation behavior of both 3 mol% Y₂O₃-ZrO₂ and 21 wt.% Al₂O₃-3 mol% Y₂O₃-ZrO₂ was observed in flexure, both at room temperature and at 400 °C. A small deviation from linear elastic deformation was detected in 21 wt.% Al₂O₃-3 mol% Y₂O₃-ZrO₂ ceramic composite when loaded above a stress of 1500 MPa. Therefore, it was concluded that only elastic deformation occurred at low stresses upon loading, which exclude the presence of domain switching in zirconia upon bending under the loading conditions of this study.     

Enhancement in Electrical and Thermal Properties of LDPE with Al2O3 and h-BN as Nanofiller

Low-density polyethylene (LDPE) has excellent dielectric properties and is extensively used in electrical equipment. Hexagonal boron nitride (h-BN) is similar to a graphite-layered structure, and alumina fiber (Al₂O₃) has high-temperature resistance and a strong performance. Herein, we prepared Al₂O₃-h-BN/LDPE nanocomposites by using LDPE as the matrix material and h-BN and Al₂O₃ as the fillers. The influence of different doping contents and the mass ratio of Al₂O₃ and h-BN (1:1) to LDPE on the electrical properties and thermal conductivity of the nanocomposites was examined. The results showed that the suppression effect on space charge was the most obvious and average. The charge density was the lowest and had the minimum decay rate when the doping content was 2%. The breakdown strength of the film reached the maximum value of 340.1 kV/mm, which was 12.3% higher than that of the pure LDPE (302.8 kV/mm). The thermal diffusivity of the composite sample was also higher than that of the single h-BN-doped sample when the content of h-BN and Al₂O₃ was 7%. The thermal conductivity was 59.3% higher than that of the pure LDPE sample and 20% higher than that of h-BN/LDPE.     

Influence of Ti3C2Tx MXene and Surface-Modified Ti3C2Tx MXene Addition on Microstructure and Mechanical Properties of Silicon Carbide Composites Sintered via Spark Plasma Sintering Method

This article presents new findings related to the problem of the introduction of MXene phases into the silicon carbide matrix. The addition of MXene phases, as shown by the latest research, can significantly improve the mechanical properties of silicon carbide, including fracture toughness. Low fracture toughness is one of the main disadvantages that significantly limit its use. As a part of the experiment, two series of composites were produced with the addition of 2D-Ti₃C₂T_x MXene and 2D-Ti₃C₂T_x surface-modified MXene with the use of the sol-gel method with a mixture of Y₂O₃/Al₂O₃ oxides. The composites were obtained with the powder metallurgy technique and sintered with the Spark Plasma Sintering method at 1900 °C. The effect adding MXene phases had on the mechanical properties and microstructure of the produced sinters was investigated. Moreover, the influence of the performed surface modification on changes in the properties of the produced composites was determined. The analysis of the obtained results showed that during sintering, the MXene phases oxidize with the formation of carbon flakes playing the role of reinforcement. The influence of the Y₂O₃/Al₂O₃ layer on the structure of carbon flakes and the higher quality of the interface was also demonstrated. This was reflected in the higher mechanical properties of composites with the addition of modified Ti₃C₂T_x. Composites with 1 wt.% addition of Ti₃C₂T_x M are characterized with a fracture toughness of 5 MPa × m^0.5, which is over 50% higher than in the case of the reference sample and over 15% higher than for the composite with 2.5 wt.% addition of Ti₃C₂T_x, which showed the highest fracture toughness in this series.     

Enhanced Mechanical and Durability Properties of Cement Mortar by Using Alumina Nanocoating on Carbon Nanofibers

This study evaluated the effect of carbon nanofibers (CNFs) coated by aluminum oxide Al₂O₃ as a reinforcement on compressive strength, frost resistance, and drying shrinkage of cement mortars. Three weight ratios of 0.125%, 0.25%, and 0.5% of Al₂O₃/CNFs and bare CNF cement mortars were compared with reference cement mortar samples. The reactive porous and high surface area layer of alumina induced the hydration reaction and promoted the production of well-distributed hydration gel. Derivative thermal analysis–differential thermogravimetric (TGA-DTG) and X-ray powder diffraction (XRD) characterization showed that Al₂O₃/CNFs reinforcement led to greater hydration gel production than bare CNFs. Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) were performed to study the coating and microstructure of the cement mortars evaluated in this paper. The results show that the optimum enhancement of the cement mortar properties was obtained at ratios of 0.125% for Al₂O₃/CNFs and 0.25% for CNFs. This enhancement was greater with Al₂O₃/CNFs-reinforced specimens in terms of high compressive strength, less compressive strength degradation after 150 cycles, and less drying shrinkage. The low use of the CNFs in Al₂O₃/CNFs samples indicates the coating is an economical and promising approach for improving the performance of cement mortars.     

Electrical and Electrorheological Properties of Alumina/Natural Rubber (STR XL) Composites

The electrorheological properties (ER) of natural rubber (XL)/alumina (Al₂O₃) composites were investigated in oscillatory shear mode under DC electrical field strengths between 0 to 2 kV/mm. SEM micrographs indicate a mean particle size of 9.873 ± 0.034 µm and particles that are moderately dispersed in the matrix. The XRD patterns indicate Al₂O₃ is of the β-phase polytype which possesses high ionic conductivity. The storage modulus (G′) of the composites, or the rigidity, increases by nearly two orders of magnitude, with variations in particle volume fraction and electrical field strength. The increase in the storage modulus is caused the ionic polarization of the alumina particles and the induced dipole moments set up in the natural rubber matrix.     

Processing of Al2O3-AlN Ceramics and Their Structural,Mechanical, and Tribological Characterization

The aim of this study is to present a novel, lower sintering temperature preparation, processing, structural, mechanical, and tribological testing of the AlN-Al₂O₃ ceramics. The precursor powder of AlN was subjected to oxidation in ambient environment at 900 °C for 3, 10, and 20 h, respectively. These oxidized powders were characterized by SEM and XRD to reveal their morphology, phase, and crystal structure. The SEM results showed coarse powder particles and the presence of aluminum oxide (Al₂O₃) phase at the surface of aluminum nitride (AlN). The XRD analysis has shown increasing aluminum-oxy-nitride conversion of aluminum nitride as the holding time of oxidation increased. The highest percentage of conversion of AlN powder to AlN-Al₂O₃ was observed after 10 h. Simultaneously the powders were compacted and sintered using the hot isostatic pressing (HIP) under inert environment (N₂ gas) at 1700 °C, 20 MPa for 5 h. This led to the compaction and increase in density of the final samples. Mechanical tests, such as bending test and tribology tests, were carried out on the samples. The mechanical properties of the samples were observed to improve in the oxidized samples compared to the precursor AlN. Moreover, applying longer oxidation time, the mechanical properties of the sintered samples enhanced significantly. Optimum qualitative (microstructure, oxide percentage) and quantitative (tribology, hardness, and bending tests) properties were observed in samples with 10-h oxidation time.     

Microstructural Evolution,Tensile Failure,Fatigue Behavior and Wear Properties of Al2O3 Reinforced Al2014 Alloy T6 Heat Treated Metal Composites

The paper focused on an experimental study on the microstructural, mechanical, and wear characteristics of 15 wt.% alumina (Al₂O₃) particulates with an average particle size of 20 µm, reinforced in Al2014 alloy matrix composite as-cast and heat-treated samples. The metal matrix composite (MMC)samples were produced via a novel two-stage stir-casting technique. The fabricated composite samples were subjected to evaluate hardness, tensile strength, fatigue behavior and wear properties for both as cast and T6 heat-treated test samples. The Al2014 alloy and Al2014-15 wt.% Al₂O₃ MMCs were in solution for 1 h at a temperature of 525 °C, quenched instantly in cold water, and then artificially aged for 10 h at a temperature of 175 °C. SEM and X-ray diffraction analyses were used to investigate the microstructure and dispersion of the reinforced Al₂O₃ particles in the composite and the base alloy Al2014. The obtained results indicated that the hardness, tensile and fatigue strength and wear resistance increased when an amount of Al₂O₃ particles was added, compared to the as-cast Al2014 alloy and it was observed that after subjecting the same composite samples to heat treatment, there was further enhancement in the mechanical and wear properties in the Al2014 matrix alloy and Al2014-15 wt.% Al₂O₃ composite samples.     

Investigations of Structural and Electrical Properties of ALD Films Formed with the Ozone Precursor

The continuous development of ALD thin films demands ongoing improvements and changes toward fabricating materials with tailored properties that are suitable for different practical applications. Ozone has been recently established as a precursor, with distinct advantages over the alternative oxidizing precursors in the ALDs of advanced dielectric films. This study reports alumina (Al₂O₃) and hafnia (HfO₂) formation using an O₃ source and compares the obtained structural and electrical properties. The performed structural examinations of ozone-based materials proved homogenous high-k films with less vacancy levels compared to water-based films. The enhanced structural properties also result in the problematic incorporation of different dopants through the bulk layer. Furthermore, analysis of electrical characteristics of the MIS structures with ALD gate dielectrics demonstrated the improved quality and good insulating properties of ozone-based films. However, further optimization of the ALD technique with ozone is needed as a relatively low relative permittivity characterizes the ultra-thin films.     

Al2O3/ZrO2/Y3Al5O12 Composites: A High-Temperature Mechanical Characterization

An Al₂O₃/5 vol%·ZrO₂/5 vol%·Y₃Al₅O₁₂ (YAG) tri-phase composite was manufactured by surface modification of an alumina powder with inorganic precursors of the second phases. The bulk materials were produced by die-pressing and pressureless sintering at 1500 °C, obtaining fully dense, homogenous samples, with ultra-fine ZrO₂ and YAG grains dispersed in a sub-micronic alumina matrix. The high temperature mechanical properties were investigated by four-point bending tests up to 1500 °C, and the grain size stability was assessed by observing the microstructural evolution of the samples heat treated up to 1700 °C. Dynamic indentation measures were performed on as-sintered and heat-treated Al₂O₃/ZrO₂/YAG samples in order to evaluate the micro-hardness and elastic modulus as a function of re-heating temperature. The high temperature bending tests highlighted a transition from brittle to plastic behavior comprised between 1350 and 1400 °C and a considerable flexural strength reduction at temperatures higher than 1400 °C; moreover, the microstructural investigations carried out on the re-heated samples showed a very limited grain growth up to 1650 °C.     

The ZnO-In2O3 Oxide System as a Material for Low-Temperature Deposition of Transparent Electrodes

The development of optoelectronic devices based on flexible organic substrates substantially decreases the possible process temperatures during all stages of device manufacturing. This makes it urgent to search for new transparent conducting oxide (TCO) materials, cheaper than traditional indium-tin oxide (ITO), for the low-temperature deposition of transparent electrodes, a necessary component of most optoelectronic devices. The article presents the results of a vertically integrated study aimed at the low-temperature production of TCO thin films based on a zinc-indium oxide (ZIO) system with acceptable functional characteristics. First, dense and conducting ceramic targets based on the (100-x) mol% (ZnO) + x mol% (In₂O₃) system (x = 0.5, 1.5, 2.5, 5.0, and 10.0) were synthesized by the spark plasma sintering method. The dependences of the microstructure and phase composition of the ZIO ceramic targets on the In₂O₃ content have been studied by powder X-ray diffraction, scanning electron microscopy and energy dispersive X-ray spectroscopy methods. Then, a set of ZIO thin films with different Zn/In ratios were obtained on unheated glass substrates by direct current (dc) magnetron sputtering of the sintered targets. Complex studies of microstructure, electrical and optical properties of the deposited films have revealed the presence of an optimal doping level (5 mol% In₂O₃) of the ZIO target at which the deposited TCO films, in terms of the combination of their electrical and optical properties, become comparable to the widely used expensive ITO.     

Effect of SiC Addition to Al2O3 Ceramics Used in Cutting Tools

In this study, the effect of the addition of silicon carbide to alumina ceramics commonly used in cutting tool applications is addressed. Performance of Al₂O₃–SiC composite cutting inserts during the machining of hardened steels and ductile iron was compared to the results obtained for a cutting tool made out of 99 wt.% Al₂O₃, Al₂O₃–TiC, Al₂O₃–TiC–ZrO₂, and Al₂O₃–TiN. In almost all tests, the composite with silicon carbide demonstrated better wear resistance, longer tool lifetime, and the ability to cut at higher speeds. The enhanced properties of cutting tools with SiC can be attributed to the morphology and dimensions of the inclusions in the matrix as well as to the strength of the interphase boundaries, small porosity, and lack of high inner stresses in the volume.     

Al2O3-Coated Si-Alloy Prepared by Atomic Layer Deposition as Anodes for Lithium-Ion Batteries

Silicon-based anodes can increase the energy density of Li-ion batteries (LIBs) owing to their large weights and volumetric capacities. However, repeated charging and discharging can rapidly deteriorate the electrochemical properties because of a large volume change in the electrode. In this study, a commercial Fe-Si powder was coated with Al₂O₃ layers of different thicknesses via atomic layer deposition (ALD) to prevent the volume expansion of Si and suppress the formation of crack-induced solid electrolyte interfaces. The Al₂O₃ content was controlled by adjusting the trimethyl aluminum exposure time, and higher Al₂O₃ contents significantly improved the electrochemical properties. In 300 cycles, the capacity retention rate of a pouch full-cell containing the fabricated anodes increased from 69.8% to 72.3% and 79.1% depending on the Al₂O₃ content. The powder characterization and coin and pouch cell cycle evaluation results confirmed the formation of an Al₂O₃ layer on the powder surface. Furthermore, the expansion rate observed during the charging/discharging of the pouch cell indicated that the deposited layer suppressed the powder expansion and improved the cell stability. Thus, the performance of an LIB containing Si-alloy anodes can be improved by coating an ALD-synthesized protective Al₂O₃ layer.     

Effects of Different Air Particle Abrasion Protocols on the Biaxial Flexural Strength and Fractography of High/Ultra-Translucent Zirconia

In this study, the biaxial flexural strength (BFS) and fractography of high/ultra-translucent monolithic zirconia ceramics subjected to different mechanical surface pretreatments were evaluated. A total of 108 disc-shaped samples (12 mm diameter, 1.2 mm thickness) of three zirconia materials (5Y-ZP KATANA Zirconia UTML (ML), 3Y-TZP DD Bio ZX2 (DB), and 5Y-ZP DD cube X2 (DC)) were used. The BFS was investigated after subjecting the samples to surface treatment using air abrasion particles of two types (aluminum oxide or glass microbeads). The data were analyzed using two-way analysis of variance, followed by Scheffe’s post hoc test for multiple comparisons. The mean ± standard deviation BFS for DB was highest after treatment with 50 µm Al₂O₃ (1626.05 ± 31.9 MPa), with lower values being observed following treatment with 50 µm glass microbeads (1399.53 ± 24.2 MPa) and in the control sample (1198.51 ± 21.1 MPa). The mean ± standard deviation (SD) BFSs for DC and ML were the highest in the control groups. Surface air abrasion with 50 µm Al₂O₃ particles and 2 bar pressure is recommended for 3Y-TZP translucent zirconia, while no abrasion of 5Y-ZP translucent zirconia ceramic.     

Evaluation of Mechanical and Electrical Performance of Aging Resistance ZTA Composites Reinforced with Graphene Oxide Consolidated by SPS

This paper presents a study of Al₂O₃–ZrO₂ (ZTA) nanocomposites with different contents of reduced graphene oxide (rGO). The influence of the rGO content on the physico-mechanical properties of the oxide composite was revealed. Graphene oxide was obtained using a modified Hummers method. Well-dispersed ZTA-GO nanopowders were produced using the colloidal processing method. Using spark plasma sintering technology (SPS), theoretically dense composites were obtained, which also reduced GO during SPS. The microstructure, phase composition, and physico-mechanical properties of the sintered composites were studied. The sintered ZTA composite with an in situ reduced graphene content of 0.28 wt.% after the characterization showed improved mechanical properties: bending strength was 876 ± 43 MPa, fracture toughness—6.8 ± 0.3 MPa·m^1/2 and hardness—17.6 ± 0.3 GPa. Microstructure studies showed a uniform zirconia distribution in the ZTA ceramics. The study of the electrical conductivity of reduced graphene oxide-containing composites showed electrical conductivity above the percolation threshold with a small content of graphene oxide (0.28 wt.%). This electrical conductivity makes it possible to produce sintered ceramics by electrical discharge machining (EDM), which significantly reduces the cost of manufacturing complex-shaped products. Besides improved mechanical properties and EDM machinability, 0.28 wt.% rGO composites demonstrated high resistance to hydrothermal degradation.     

Microstructure,Mechanical, and Corrosion Behavior of Al2O3 Reinforced Mg2Zn Matrix Magnesium Composites

Powder metallurgy (PM) method is one of the most effective methods for the production of composite materials. However, there are obstacles that limit the production of magnesium matrix composites (MgMCs), which are in the category of biodegradable materials, by this method. During the weighing and mixing stages, risky situations can arise, such as the exposure of Mg powders to oxidation. Once this risk is eliminated, new MgMCs can be produced. In this study, a paraffin coating technique was applied to Mg powders and new MgMCs with superior mechanical and corrosion properties were produced using the hot pressing technique. The content of the composites consist of an Mg2Zn matrix alloy and Al₂O₃ particle reinforcements. After the debinding stage at 300 °C, the sintering process was carried out at 625 °C under 50 MPa pressure for 60 min. Before and after the immersion process in Hank’s solution, the surface morphology of the composite specimens was examined by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analysis. With the hot pressing technique, composite specimens with a very dense and homogeneous microstructure were obtained. While Al₂O₃ reinforcement improved the mechanical properties, it was effective in changing the corrosion properties up to a certain extent (2 wt.% Al₂O₃). The highest tensile strength value of approximately 191 MPa from the specimen with 8 wt.% Al₂O₃. The lowest weight loss and corrosion rate were obtained from the specimen containing 2 wt.% Al₂O₃ at approximately 9% and 2.5 mm/year, respectively. While the Mg(OH)₂ structure in the microstructure formed a temporary film layer, the apatite structures containing Ca, P, and O exhibited a permanent behavior on the surface, and significantly improved the corrosion resistance.     

Al2O3/ZrO2 Materials as an Environmentally Friendly Solution for Linear Infrastructure Applications

The present work deals with the evaluation of the effect of ZrO₂ on the structure and selected properties of shapes obtained using the centrifugal slip casting method. The samples were made of alumina and zirconia. The applied technology made it possible to produce tubes with a high density reaching 99–100% after sintering. Very good bonding was obtained at the Al₂O₃/ZrO₂ interphase boundaries with no discernible delamination or cracks, which was confirmed by STEM observations. In the case of Al₂O₃/ZrO₂ composites containing 5 vol.% and 10 vol.% ZrO₂, the presence of equiaxial ZrO₂ grains with an average size of 0.25 µm was observed, which are distributed along the grain boundaries of Al₂O₃. At the same time, the composites exhibited a very high hardness of 22–23 GPa. Moreover, the environmental influences accompanying the sintering process were quantified. The impacts were determined using the life cycle analysis method, in the phase related to the extraction and processing of raw materials and the process of producing Al₂O₃/ZrO₂ composites. The results obtained show that the production of 1 kg of sintered composite results in greenhouse gas emissions of 2.24–2.9 kg CO₂ eq. which is comparable to the amount of emissions accompanying the production of 1 kg of Polyvinyl Chloride (PVC), Polypropylene (PP), or hot-rolled steel products.