Experimental Study on the Development of Fly Ash Foam Concrete Containing Phase Change Materials (PCMs)

Phase change materials (PCMs) have the ability to absorb and release a large amount of energy during the process of transforming physical properties (i.e., phase transition process). PCMs are suitable for thermal energy storage and reducing energy consumption in buildings. The aim of the study is to assess the basic material properties and thermal behavior of fly ash foam concrete mixed with two different types of microencapsulated PCMs (PCM6D and PCM18D). We made five different varieties of fly ash foam concrete by replacing the equivalent unit weight of cement with PCM 0%, PCM 10% and PCM 30%. The results show that using a new type of mixer, the microencapsulated PCMs kept their spherical shapes without any cracks or damage in the foam concrete matrix. Differential scanning calorimetry analysis showed that PCM18D-30% had a latent heat capacity of 19.2 °C and 44.7 J/g, in liquid and solid phase with melting and freezing temperatures of 9.46 °C and 41.7 J/g respectively. Additionally, thermocycle analysis showed that it had maintained the temperature for 8 h within the phase change range. In conclusion, PCMs can reduce indoor temperature fluctuations and exhibit the potential for enhancing energy savings and thermal comfort of buildings.     

Compatibility Tests between Three Commercially Available Organic PCMs and Metals Typically Used in Fin-and-Tube Heat Exchangers

Energy storage is one of the most effective ways to increase energy savings and efficiency of heating and air conditioning systems. Phase change materials (PCMs) are increasingly used in latent heat thermal energy storage (LHTES) systems to increase their capacity. In such systems, costs are a very important factor of viability so the typical heat transfer elements like fin-and-tube heat exchangers are used to construct the LHTES. The problem of this approach is a possibility of corrosion of metals in contact with PCM that shortens the life cycle of LHTES. Therefore, the main objective of this work is an experimental study of the compatibility of metals typically used in fin-and-tube heat exchangers (copper and aluminum) with three commercially available organic PCMs (RT15, RT18HC, and RT22HC). Compatibility of PCMs with copper and aluminum was tested for a period of approximately two months, during which a total of 35 heating and cooling cycles were carried out, each with a complete phase transition of the tested materials. In the course of the tests it was assessed whether the PCM caused corrosion of the tested metals. The evaluation was based on the gravimetric method, calculation of corrosion rate, and visual observations and measurements of the features on the metal sample’s surface using optical microscope. It was determined that RT15, RT18 HC, and RT22 HC show low corrosion rates for aluminum and copper samples. The visual tests indicate that there was no change in the PCM solutions during the tests, only a sediment was observed for the samples with the combination of copper and aluminum. Microscopic examination of the surface of the samples did not show any significant surface changes, except for the aluminum samples, on the surface of which local microdefects were observed. It follows from the present results that copper and aluminum can be used to design the heat transfer surface in contact with the chosen PCMs.     

Development of Composite PCMs by Incorporation of Paraffin into Various Building Materials

In this research, we focused on the development of composite phase-change materials (CPCMs) by incorporation of a paraffin through vacuum impregnation in widely used building materials (Kaolin and ground granulated blast-furnace slag (GGBS)). The composite PCMs were characterized using environmental scanning electron microscopy (ESEM), Fourier transform infrared spectroscopy (FT-IR), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) techniques. Moreover, thermal performance of cement paste composite PCM panels was evaluated using a self-designed heating system. Test results showed that the maximum percentage of paraffin retained by Kaolin and GGBS was found to be 18% and 9%, respectively. FT-IR results show that CPCMs are chemically compatible. The phase-change temperatures of CPCMs were in the human comfort zone, and they possessed considerable latent-heat storage capacity. TGA results showed that CPCMs are thermally stable, and they did not show any sign of degradation below 150 °C. From thermal cycling tests, it was revealed that the CPCMs are thermally reliable. Thermal performance tests showed that in comparison to the control room model, the room models prepared with CPCMs reduced both the temperature fluctuations and maximum indoor center temperature. Therefore, the prepared CPCMs have some potential in reducing peak loads in buildings when applied to building facade.     

Temperature Effects on the Compressive Behaviors of Closed-Cell Copper Foams Prepared by Powder Metallurgy

A fabrication technology of closed-cell copper foams (CCCFs) based on powder metallurgy is proposed, by using the expanded polystyrene foams (EPS) spheres with the prescribed diameter as the space holder before sintering. The material characterization and the quasi-static compressive behaviors of both uniform and graded CCCFs at different temperatures were experimentally studied. A high temperature weakens the initial compressive modulus, plateau stress, and effective energy absorption for both uniform and graded CCCFs; meanwhile, the onset strain of densification and the maximum energy absorption efficiency are less sensitive to temperature, especially for the graded CCCFs. Compared with the uniform CCCF, the graded CCCF with even a small relative density exhibits superiority in terms of the effective energy absorption and the maximum energy absorption efficiency, attributed to the much larger onset strain of densification for the gradient pore arrangement. Finite element simulations based on the ideal sphere foam model can basically mimic the compressive performance of the CCCF samples. It is also found that both the decrease of pore diameter and the increase of cell wall thickness could improve the compressive performance of the CCCFs.     

Behaviour of Impurities during Electron Beam Melting of Copper Technogenic Material

The current study presents the electron beam melting (EBM) efficiency of copper technogenic material with high impurity content (Se, Te, Pb, Bi, Sn, As, Sb, Zn, Ni, Ag, etc.) by means of thermodynamic analysis and experimental tests. On the basis of the calculated values of Gibbs free energy and the physical state of the impurity (liquid and gaseous), a thermodynamic assessment of the possible chemical interactions occurring in the Cu-Cu₂O-Me_x system in vacuum in the temperature range 1460–1800 K was made. The impact of the kinetic parameters (temperature and refining time) on the behaviour and the degree of removal of impurities was evaluated. Chemical and metallographic analysis of the obtained ingots is also discussed.     

Study on Influencing Factors of Phase Transition Hysteresis in the Phase Change Energy Storage

Phase change energy storage is a new type of energy storage technology that can improve energy utilization and achieve high efficiency and energy savings. Phase change hysteresis affects the utilization effect of phase change energy storage, and the influencing factors are unknown. In this paper, a low-temperature eutectic phase change material, CaCl₂·6H₂O-MgCl₂·6H₂O, was selected as the research object, combined with the mechanism of phase change hysteresis characteristics, using a temperature acquisition instrument to draw the step cooling curve. A differential scanning calorimeter was used to measure the DSC (differential scanning calorimetry) curve, and the hysteresis characteristics of phase transformation were studied by factors, such as heat storage temperature, cooling temperature, and cooling rate. The experimental results show that when heating temperature increases by 30 °C, phase transition hysteresis decreases by about 3 °C. The cooling temperature decreased by 10 °C, and the phase transition hysteresis increased by 2.69 °C. This paper provides a new idea for optimizing the properties of phase change energy storage materials and provides a possibility for realizing the parametric control of phase change hysteresis factors.     

Preparation of Stable Phase Change Material Emulsions for Thermal Energy Storage and Thermal Management Applications: A Review

Thermal energy storage (TES) is an important means for the conservation and efficient utilization of excessive and renewable energy. With a much higher thermal storage capacity, latent heat storage (LHS) may be more efficient than sensible heat storage. Phase change materials (PCMs) are the essential storage media for LHS. PCM emulsions have been developed for LHS in flow systems, which act as both heat transfer and thermal storage media with enhanced heat transfer, low pumping power, and high thermal storage capacity. However, two major barriers to the application of PCM emulsions are their instability and high degree of supercooling. To overcome these, various strategies have been attempted, such as the reduction of emulsion droplet size, addition of nucleating agents, and optimization of the formulation. To the best of our knowledge, however, there is still a lack of review articles on fabrication methods for PCM emulsions or their latest applications. This review was to provide an up-to-date and comprehensive summary on the effective strategies and the underlying mechanisms for the preparation of stable PCM emulsions and reduction of supercooling, especially with the organic PCMs of paraffin. It was also to share our insightful perspectives on further development and potential applications of PCM emulsions for efficient energy storage.     

New Equivalent Thermal Conductivity Model for Size-Dependent Convection-Driven Melting of Spherically Encapsulated Phase Change Material

Spherically encapsulated phase change materials (PCMs) are extensively incorporated into matrix material to form composite latent heat storage system for the purposes of saving energy, reducing PCM cost and decreasing space occupation. Although the melting of PCM sphere has been studied comprehensively by experimental and numerical methods, it is still challenging to quantitatively depict the contribution of complex natural convection (NC) to the melting process in a practically simple and acceptable way. To tackle this, a new effective thermal conductivity model is proposed in this work by focusing on the total melting time (TMT) of PCM, instead of tracking the complex evolution of solid–liquid interface. Firstly, the experiment and finite element simulation of the constrained and unconstrained meltings of paraffin sphere are conducted to provide a deep understanding of the NC-driven melting mechanism and exhibit the difference of melting process. Then the dependence of NC on the particle size and heating temperature is numerically investigated for the unconstrained melting which is closer to the real-life physics than the constrained melting. Subsequently, the contribution of NC to the TMT is approximately represented by a simple effective thermal conductivity correlation, through which the melting process of PCM is simplified to involve heat conduction only. The effectiveness of the equivalent thermal conductivity model is demonstrated by rigorous numerical analysis involving NC-driven melting. By addressing the TMT, the present correlation thoroughly avoids tracking the complex evolution of melting front and would bring great convenience to engineering applications.     

Optimization of the Heat Dissipation Performance of a Lithium-Ion Battery Thermal Management System with CPCM/Liquid Cooling

In view of the harsh conditions of rapid charging and discharging of electric vehicles, a hybrid lithium-ion battery thermal management system combining composite phase change material (PCM) with liquid cooling was proposed. Based on the numerical heat transfer model, a simulation experiment for the battery thermal management system was carried out. Taking the maximum temperature and temperature difference of the battery module as the objectives, the effects of PCM thickness, the liquid flow rate and the cross-sectional area of the liquid channel on the temperature of the battery module were analyzed using response surface methodology (RSM). The results show that 31 groups of candidate parameter combinations can be obtained through response surface analysis, and phase change material (PCM) thickness should be minimized in order to improve space utilization in the battery module. The optimal parameter combination is a flow rate of 0.4 m/s and a PCM thickness of 5.58 mm, with the cross-sectional area of the liquid channel as 3.35 mm².     

Dismantling of Waste Printed Circuit Boards with the Simultaneous Recovery of Copper: Experimental Study and Process Modeling

The study was carried out with the aim to demonstrate the applicability of a combined chemical–electrochemical process for the dismantling of waste printed circuit boards (WPCBs) created from different types of electronic equipment. The concept implies a simple and less polluting process that allows the chemical dismantling of WPCBs with the simultaneous recovery of copper from the leaching solution and the regeneration of the leaching agent. In order to assess the performance of the dismantling process, various tests were performed on different types of WPCBs using the 0.3 M FeCl₃ in 0.5 M HCl leaching system. The experimental results show that, through the leaching process, the electronic components (EC) together with other fractions can be efficiently dismounted from the surface of WPCBs, with the parallel electrowinning of copper from the copper rich leaching solution. In addition, the process was scaled up for the dismantling of 100 kg/h WPCBs and modeled and simulated using process flow modelling software ChemCAD in order to assess the impact of all steps and equipment on the technical and environmental performance of the overall process. According to the results, the dismantling of 1 kg of WPCBs requires a total energy of 0.48 kWh, and the process can be performed with an overall low environmental impact based on the obtained general environmental indexes (GEIs) values.     

Enhanced Antioxidant Activity of Ursolic Acid by Complexation with Copper (II): Experimental and Theoretical Study

The copper (II) complex of ursolic acid (Cu(II) UA) was synthesized and discussed in terms of its infrared, UV–visible spectra, quantum-chemical calculations at B3LYP/6-31G(d) level and antioxidant capacity. The copper (II) complex was stable in methanolic solution with the molar ratio metal:ligand 1:1. The data obtained by FT-IR confirmed the metal ion coordination through the carboxylate anion. The antioxidant properties of ursolic acid and its complex with Cu were discussed on the basis of energy of the highest occupied molecular orbital (HOMO) and lowest unoccupied molecular orbital (LUMO) and values of chemical reactivity parameters. The antiradical properties of ursolic acid and the Cu (II) complex were examined against DPPH^• and HO^• radicals, and the ferric reducing antioxidant power (FRAP) was examined. The Cu(II) complex showed higher antioxidant activity than ursolic acid, i.e., in DPPH^• assay, the EC₅₀ for UA was 47.0 mM, whereas, for Cu(II), UA EC₅₀ = 19.5 mM; the FRAP value for UA was 20.8 µM_Fe2+, and 35.4 µM_Fe2+ for Cu(II) UA (compound concentration 3 mM). Although there was no distinct difference in the antioxidant activity against HO^• between these two chemicals, they were both better HO^• scavengers than DPPH^• and showed different kinetics in the reaction with DPPH^•.     

The Mechanical Properties of Gangue Paste Material for Deep Mines: An Experimental and Model Study

Gangue paste material is mainly composed of coal gangue with particle size, which is mixed with cement. Fly ash and additives can be added to change its performance. In this paper, the influence of each component on the mechanical properties of gangue paste material was studied by an orthogonal experiment. The conversion relationship among various indexes of mechanical properties of gangue paste material and the response surface prediction model were discussed. The results show that the mechanical properties of gangue paste materials are positively correlated with the content of cement, the content of fly ash and the mass concentration, which increase with the increase of the three factors, and show the primary and secondary relationship of the content of cement > the content of fly ash > the mass concentration. A response surface prediction model of mechanical property parameters is established, which includes the first order term of the influencing factors of gangue paste material and the first order interaction term between any two factors. In the response surface prediction model of uniaxial compressive strength, splitting tensile strength, cohesion and elastic modulus, the goodness of fit test coefficients are 0.998, 0.957, 0.970 and 0.997, respectively, which proves that the model has good goodness of fit. The research results provide basic parameters for paste filling mining practice, and also provide the basis for numerical simulation of filling body value.     

A Combined Experimental and Modeling Study for Pellet-Fed Extrusion-Based Additive Manufacturing to Evaluate the Impact of the Melting Efficiency

To improve the product quality of polymeric parts realized through extrusion-based additive manufacturing (EAM) utilizing pellets, a good control of the melting is required. In the present work, we demonstrate the strength of a previously developed melt removal using a drag framework to support such improvement. This model, downscaled from conventional extrusion, is successfully validated for pellet-based EAM—hence, micro-extrusion—employing three material types with different measured rheological behavior, i.e., acrylonitrile-butadiene-styrene (ABS), polylactic acid (PLA) and styrene-ethylene-butylene-styrene polymer (SEBS). The model’s validation is made possible by conducting for the first time dedicated EAM screw-freezing experiments combined with appropriate image/data analysis and inputting rheological data. It is showcased that the (overall) processing temperature is crucial to enable similar melting efficiencies. The melting mechanism can vary with the material type. For ABS, an initially large contribution of viscous heat dissipation is observed, while for PLA and SEBS thermal conduction is always more relevant. It is highlighted based on scanning electron microscopy (SEM) analysis that upon properly tuning the finalization of the melting point within the envisaged melting zone, better final material properties are achieved. The model can be further used to find an optimal balance between processing time (e.g., by variation of the screw frequency) and material product performance (e.g., strength of the printed polymeric part).     

Study of Fresh and Hardening Process Properties of Gypsum with Three Different PCM Inclusion Methods

Gypsum has two important states (fresh and hardened states), and the addition of phase change materials (PCM) can vary the properties of the material. Many authors have extensively studied properties in the hardened state; however, the variation of fresh state properties due to the addition of Micronal® DS 5001 X PCM into gypsum has been the object of few investigations. Properties in fresh state define the workability, setting time, adherence and shrinkage, and, therefore the possibility of implementing the material in building walls. The aim of the study is to analyze, compare and evaluate the variability of fresh state properties after the inclusion of 10% PCM. PCM are added into a common gypsum matrix by three different methods: adding microencapsulated PCM, making a suspension of PCM/water, and incorporating PCM through a vacuum impregnation method. Results demonstrate that the inclusion of PCM change completely the water required by the gypsum to achieve good workability, especially the formulation containing Micronal® DS 5001 X: the water required is higher, the retraction is lower (50% less) due to the organic nature of the PCM with high elasticity and, the adherence is reduced (up to 45%) due to the difference between the porosity of the different surfaces as well as the surface tension difference.     

Stress-Induced In Situ Modification of Transition Temperature in VO2 Films Capped by Chalcogenide

We attempted to modify the monoclinic–rutile structural phase transition temperature (T_tr) of a VO₂ thin film in situ through stress caused by amorphous–crystalline phase change of a chalcogenide layer on it. VO₂ films on C- or R-plane Al₂O₃ substrates were capped by Ge₂Sb₂Te₅ (GST) films by means of rf magnetron sputtering. T_tr of the VO₂ layer was evaluated through temperature-controlled measurements of optical reflection intensity and electrical resistance. Crystallization of the GST capping layer was accompanied by a significant drop in T_tr of the VO₂ layer underneath, either with or without a SiN_x diffusion barrier layer between the two. The shift of T_tr was by ~30 °C for a GST/VO₂ bilayered sample with thicknesses of 200/30 nm, and was by ~6 °C for a GST/SiN_x/VO₂ trilayered sample of 200/10/6 nm. The lowering of T_tr was most probably caused by the volume reduction in GST during the amorphous–crystalline phase change. The stress-induced in in situ modification of T_tr in VO₂ films could pave the way for the application of nonvolatile changes of optical properties in optoelectronic devices.     

Review of Solutions for the Use of Phase Change Materials in Geopolymers

The paper deals with the possibility of using Phase Change Materials (PCM) in concretes and geopolymer composites. The article presents the most important properties of PCM materials, their types, and their characteristics. A review of the latest research results related to their use in geopolymer materials is presented. The benefits of using PCM in building materials include the improvement of thermal comfort inside the building, and also the fact that the additive in the form of PCM reduces thermal gradients and unifies the temperature inside the concrete mix, which can reduce the risk of cracking. The paper also presents a critical analysis related to the feasibility of mass scale implementations of such composites. It was found that the use of PCM in sustainable construction is necessary and inevitable, and will bring a number of benefits, but it still requires large financial resources and time for more comprehensive research. Despite the fact that PCM materials have been known for many years, it is necessary to refine their form to very stable phases that can be used in general construction as well as to develop them in a cost-effective form. The selection of these materials should also be based on the knowledge of the matrix material.     

Heat Conduction in a Functionally Graded Plate Subjected to Finite Cooling/Heating Rates: An Asymptotic Solution

This work investigates transient heat conduction in a functionally graded plate (FGM plate) subjected to gradual cooling/heating at its boundaries. The thermal properties of the FGM are assumed to be continuous and piecewise differentiable functions of the coordinate in the plate thickness direction. A linear ramp function describes the cooling/heating rates at the plate boundaries. A multi-layered material model and Laplace transform are employed to obtain the transformed temperatures at the interfaces between the layers. An asymptotic analysis and an integration technique are then used to obtain a closed form asymptotic solution of the temperature field in the FGM plate for short times. The thermal stress intensity factor (TSIF) for an edge crack in the FGM plate calculated based on the asymptotic temperature solution shows that the asymptotic solution can capture the peak TSIFs under the finite cooling rate conditions.     

Study on the Cooling Effect of Asphalt Pavement Blended with Composite Phase Change Materials

To explore the cooling effect of phase change materials (PCM) on asphalt pavement, a numerical model of the coupled heat transfer process of a typical monolithic subgrade of the G7 Expressway in the eastern Tianshan mountain area was developed. Three types of paraffin materials (OP55E, OP52E, OP47E) were mixed in a 4:3:3 volume ratio and blended into the asphalt upper layer and overall asphalt layer at volume ratios of 5%, 10%, 15% and 20%. The cooling effect of different PCM addition schemes was simulated and analyzed, and the frequency and duration of asphalt pavement high temperature operation status were also measured. The results showed that: (1) Th addition of PCM in the asphalt layer can effectively reduce the frequency of pavement high temperature rutting damage. The number of days and average daily duration of high temperature on the road surface were both reduced. (2) The cooling effect was positively correlated with the PCM volume mixing ratio, and the temperature drop of the pavement also increased with the increase of the PCM blending ratio. As the PCM mixing ratio increased from 5% to 20%, the initial 75 °C pavement cooled by 1.49 °C and 4.66 °C, respectively, and the number of days and hours of pavement temperature over 70 °C decreased to 4 days and 3.3 h, respectively. (3) The cooling effect of the asphalt upper layer PCM scheme was greater at a small mixing ratio (5%), whereas the performance of the overall asphalt layer PCM blended scheme was effectively promoted by increasing the equivalent heat capacity of system under the large mixing ratio (20%).