Preparation and Compatibility Evaluation of Polypropylene/High Density Polyethylene Polyblends

This study proposes melt-blending polypropylene (PP) and high density polyethylene (HDPE) that have a similar melt flow index (MFI) to form PP/HDPE polyblends. The influence of the content of HDPE on the properties and compatibility of polyblends is examined by using a tensile test, flexural test, Izod impact test, scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), polarized light microscopy (PLM), and X-ray diffraction (XRD). The SEM results show that PP and HDPE are incompatible polymers with PP being a continuous phase and HDPE being a dispersed phase. The FTIR results show that the combination of HDPE does not influence the chemical structure of PP, indicating that the polyblends are made of a physical blending. The DSC and XRD results show that PP and HDPE are not compatible, and the combination of HDPE is not correlated with the crystalline structure and stability of PP. The PLM results show that the combination of HDPE causes stacking and incompatibility between HDPE and PP spherulites, and PP thus has incomplete spherulite morphology and a smaller spherulite size. However, according to mechanical property test results, the combination of HDPE improves the impact strength of PP.     

Research of Wood Waste as a Potential Filler for Loose-Fill Building Insulation: Appropriate Selection and Incorporation into Polyurethane Biocomposite Foams

Currently, the recycling potential of wood waste (WW) is still limited, and in a resource efficiency approach, recycling WW in insulation materials, such as polyurethane (PUR), appears as an appropriate solution. It is known that the quality of WW is the main aspect which influences the stability of the final products. Therefore, the current study analyses different WW-based fillers as possible modifiers for polyurethane biocomposite foams for the application as loose-fill materials in building envelopes. During the study of WW-based fillers, it was determined that the most promising filler is wood scobs (WS) with a thermal conductivity of 0.0496 W/m·K, short-term water absorption by partial immersion—12.5 kg/m², water vapour resistance—0.34 m²·h·Pa/mg and water vapour diffusion resistance factor—2.4. In order to evaluate the WS performance as a filler in PUR biocomposite foams, different ratios of PUR binder and WS filler (PURb/WS) were selected. It was found that a 0.40 PURb/WS ratio is insufficient for the appropriate wetting of WS filler while a 0.70 PURb/WS ratio produced PUR biocomposite foams with the most suitable performance: thermal conductivity reduced from 0.0523 to 0.0476 W/m·K, water absorption—from 5.6 to 1.3 kg/m², while the compressive strength increased from 142 to 272 kPa and the tensile strength increased from 44 to 272 kPa.     

Ground Tire Rubber Filled Flexible Polyurethane Foam—Effect of Waste Rubber Treatment on Composite Performance

The application range of flexible polyurethane (PU) foams is comprehensive because of their versatility and flexibility in adjusting structure and performance. In addition to the investigations associated with further broadening of their potential properties, researchers are looking for new raw materials, beneficially originated from renewable resources or recycling. A great example of such a material is ground tire rubber (GTR)—the product of the material recycling of post-consumer car tires. To fully exploit the benefits of this material, it should be modified to enhance the interfacial interactions between PU and GTR. In the presented work, GTR particles were thermo-mechanically modified with the addition of fresh and waste rapeseed oil in the reactive extrusion process. The introduction of modified GTR particles into a flexible PU matrix caused a beneficial 17–28% decrease in average cell diameters. Such an effect caused an even 5% drop in thermal conductivity coefficient values, enhancing thermal insulation performance. The application of waste oil resulted in the superior mechanical performance of composites compared to the fresh one and thermo-mechanical modification without oils. The compressive and tensile performance of composites filled with waste oil-modified GTR was almost the same as for the unfilled foam. Moreover, the introduction of ground tire rubber particles enhanced the thermal stability of neat polyurethane foam.     

Recovery of Waste with a High Iron Content in the Context of the Circular Economy

In order to apply the concepts that allow the transition from a linear to a circular economy, waste generators and/or processors must identify those variants that generate products that can be used as secondary raw materials, thus also respecting the actions governing sustainable development. This paper presents such a variant, the briquetting of waste with high iron content, waste generated on current flows in steel enterprises or deposited in industrial sites. The obtained briquettes are analyzed for chemical and mechanical characteristics so that can be used as secondary materials in the steel production. An optimization of the chemical composition using generic algorithms is also proposed in order to obtain the mechanical characteristics necessary for the proper handling of these products.     

New Chemically Resistant Coating Systems with Progressive Incorporation of Hazardous Waste in Polyurethane and Epoxy Matrices

New types of highly chemically resistant coating systems, primarily intended for concrete and metal substrates, were designed and experimentally verified in the paper. Secondary raw materials in optimal amounts, including solidified hazardous waste (e.g., end product and cement bypass dust), were used as microfillers. The polymer coating systems, containing pre-treated hazardous waste (HW), showed high abrasion resistance and excellent adhesion to metal and concrete surfaces. Based on polyurethane and epoxy resins, the coatings can be used in environments where aggressive chemical media act, such as sewers and the chemical industry. The developed polymeric coating systems showed even better properties than the compared reference coating systems. The chemical resistance of the three-layer coating systems was evaluated both visually and based on changes in mechanical properties, such as hardness and adhesion. The microstructure of the coating systems was also monitored using a digital optical microscope and a scanning electron microscope with energy dispersive X-ray analysis (SEM-EDX) after chemical stress. It was observed that the particles of HW were fully incorporated into the polymer matrix of the coating systems.     

Role of Plasticizers on PHB/bio-TPE Blends Compatibilized by Reactive Extrusion

Poly(hydroxybutyrate) (PHB) is a biopolymer biologically synthesized by controlled bacterial fermentation from a wide variety of microorganisms. PHB is proposed as a potential green alternative to commonly used plastics in packaging, due to its biodegradability and biocompatibility. However, if PHB is to replace commodities, it has some limitations regarding its thermo-mechanical performance to overcome. Among them are its critically the low toughness values at room temperature and poor thermoforming ability. With the aim of overcoming these weaknesses, in this work, blends of PHB with the addition of a biodegradable thermoplastic elastomer (bio-TPE) were prepared and evaluated. Films of such compounds were made by cast extrusion. In order to enhance the compatibility of both polymers during the extrusion process, three different reactive agents (poly-hexametylene diisocianate, triglycidyl isocyanurate, and Joncryl^® ADR-4368) were assessed. The morphology and mechanical- and thermal properties of the films obtained were analyzed. In addition, the thermoforming ability of the produced films was evaluated. The results show that the plasticizers present in the bio-TPE interacted with the reactive agents, making them chemical competitors and altering the outcome of the blends.     

Effect of Rice Husk-Based Silica on the Friction Properties of High Density Polyethylene Composites

Rice husk ash (RHA)-reinforced composites are now used in many tribological applications. We prepared two kinds of RHAs using different pretreatment and the same pyrolysis process, namely water-treated RHA (WRHA) and acid-treated RHA (ARHA). Comparing the two RHAs, the RHA pretreated with hydrochloric acid (HCl) was found to have a smaller particle size and a more uniform dispersion. Accordingly, the two kinds of RHAs were used as fillers and added to the high-density polyethylene (HDPE) matrix by an extrusion process. The results showed that the friction coefficient (COF) value of the composites with ARHA was reduced to 0.12 when an additional amount of 0.75 wt.% or 1.5 wt.%. WRHA was used as a filler to the amount of 1.5 wt.%, but the COF value was raised to about 0.21. The reason for this phenomenon may be due to its larger particle size and more severe abrasive wear. This work provides a method for making natural biomass fillers that can effectively reduce the COF of HDPE composites with slight decreases in mechanical properties.     

Preparation of High Thermo-Stability and Compactness Microencapsulated Phase Change Materials with Polyurea/Polyurethane/Polyamine Three-Composition Shells through Interfacial Polymerization

In the preparation of microencapsulated phase change materials (MicroPCMs) with a three-composition shell through interfacial polymerization, the particle size, phase change behaviors, core contents, encapsulation efficiency morphology, thermal stability and chemical structure were investigated. The compactness of the MicroPCMs was analyzed through high-temperature drying and weighing. The effect of the core/shell ratio and stirring rate of the system was studied. The results indicated that the microcapsules thus-obtained possessed a spherical shape and high thermal stability and the surfaces were intact and compact. Furthermore, in the emulsification stage, the stirring speed had a significant influence on the microcapsules’ particle size, and smaller particles could be obtained under the higher stirring speed, and the distributions were more uniform in these cases. When the core/shell ratio was lower than 4, both the core content and the encapsulation efficiency was high. Additionally, when the core/shell ratio was higher than 4, the encapsulation efficiency was decreased significantly. The three-composition shell greatly increased the compactness of microcapsules, and when the core/shell ratio was adjusted to 3, the mass loss of the MicroPCMs was lower than 6% after drying at 120 °C for 1 h. After the microencapsulation, double exothermic peaks appeared on the crystallization curve of the MicroPCMs, the crystallization mechanism was changed from the heterogeneous nucleation to the homogeneous nucleation and the super cooling degree was enhanced.     

Effect of Polyethylene Glycol on Preparation of Magnesium Hydroxide by Electrodeposition

The current research focuses on the mechanism of the surfactant polyethylene glycol (PEG) in the preparation of magnesium hydroxide by electrolysis of a salt lake bischite aqueous solution. The samples were analyzed by a scanning electron microscope (SEM), X-ray diffraction (XRD), Fourier transform infrared spectrometer (FT-IR) and laser particle size analyzer. The characterization results show that PEG plays an important role in adjusting the growth mode and morphology of Mg(OH)₂ crystals. The ether group of the PEG molecular chain and the hydroxyl group of Mg(OH)₂ can be combined by a hydrogen bond, which provides a "template" for the growth of Mg(OH)₂. At the same time, the difference in growth mode and morphology will also affect the economic performance of electrolytic reactions. When the PEG content reaches 0.4 g/L, the particle size of the product is uniform, which can well reduce the polarization of the electrode plate. The cell potential of electrolytic reaction is small, and the economic benefit is high. When the content of PEG is low, it has a low impact on the product and the economic benefits of electrolytic reaction. When the PEG content is higher than 0.4 g/L, the electrode reaction is hindered, resulting in an increase in cell potential.     

Recycling of Flexible Polyurethane Foams by Regrinding Scraps into Powder to Replace Polyol for Re-Foaming

In the context of protecting the ecological environment and carbon neutrality, high-value recycling of flexible polyurethane foam (F-PUF) scraps, generated in the production process, is of great significance to save petroleum raw materials and reduce energy consumption. In the present study, F-PUF scraps were ground into powder by strong shear regrinding using two-roll mill and then reused as a partial replacement of polyol for re-foaming. A series of characterizations were employed to investigate the effect of milling cycles, roller temperatures, and content of the powder on the properties of the powder and F-PUF containing powder. It was revealed that the mechanochemical effect induced breaking of the cross-linking structure and increased activity of the powder. The volume mean diameter (VMD) of powder prepared with 7 milling cycles, at room temperature, is about 97.73 μm. The microstructure and density of the F-PUF containing powder prepared in the above-mentioned manner to replace up to 15 wt.% polyol, is similar to the original F-PUF, with resilience 49.08% and compression set 7.8%, which indicates that the recycling method will play an important role in industrial applications.     

Preparation and Characterization of Films Extruded of Polyethylene/Chitosan Modified with Poly(lactic acid)

The use of mixtures of synthetic and natural polymers is a potential option to reduce the pollution by plastic waste. In this work, the method for the chemical modification of chitosan with poly(lactic acid) was developed; then, the preparation of films of blends of polyethylene and chitosan-poly(lactic acid) produced by an extrusion method using polyethylene-graft maleic anhydride as a compatibilizer. It was possible to obtain films with a maximum content of 20 wt% and 30 wt%, chitosan, with and without compatibilizer, respectively. Scanning electron microscope (SEM) analysis showed a homogeneous surface on all films. The addition of the compatibilizer had a significant effect on the mechanical properties of the films, such as an increase in Young’s modulus and a decrease in the elongation at break; additionally, the compatibilizer promotes thermal degradation in a single step and gives the film a slight increase in thermal resistance. These results are attributed to an improved interaction in the interface of polyethylene and chitosan-poly(lactic acid), promoted by the compatibilizer.     

The Impact of Ground Tire Rubber Oxidation with H2O2 and KMnO4 on the Structure and Performance of Flexible Polyurethane/Ground Tire Rubber Composite Foams

The use of waste tires is a very critical issue, considering their environmental and economic implications. One of the simplest and the least harmful methods is conversion of tires into ground tire rubber (GTR), which can be introduced into different polymer matrices as a filler. However, these applications often require proper modifications to provide compatibility with the polymer matrix. In this study, we examined the impact of GTR oxidation with hydrogen peroxide and potassium permanganate on the processing and properties of flexible polyurethane/GTR composite foams. Applied treatments caused oxidation and introduction of hydroxyl groups onto the surface of rubber particles, expressed by the broad range of their hydroxyl numbers. It resulted in noticeable differences in the processing of the polyurethane system and affected the structure of flexible composite foams. Treatment with H₂O₂ resulted in a 31% rise of apparent density, while the catalytic activity of potassium ions enhanced foaming of system decreased density by 25% and increased the open cell content. Better mechanical performance was noted for H₂O₂ modifications (even by 100% higher normalized compressive strength), because of the voids in cell walls and incompletely developed structure during polymerization, accelerated by KMnO₄ treatment. This paper shows that modification of ground tire rubber is a very promising approach, and when properly performed may be applied to engineer the structure and performance of polyurethane composite foams.     

Morphology,Thermo-Mechanical Properties and Biodegradibility of PCL/PLA Blends Reactively Compatibilized by Different Organic Peroxides

Reactive blending is a promising approach for the sustainable development of bio-based polymer blends and composites, which currently is gaining more and more attention. In this paper, biodegradable blends based on poly(ε-caprolactone) (PCL) and poly(lactic acid) (PLA) were prepared via reactive blending performed in an internal mixer. The PCL and PLA content varied in a ratio of 70/30 and 55/45. Reactive modification of PCL/PLA via liquid organic peroxides (OP) including 0.5 wt.% of tert-butyl cumyl peroxide (BU), 2,5-dimethyl-2,5-di-(tert-butylperoxy)-hexane (HX), and tert-butyl peroxybenzoate (PB) is reported. The materials were characterized by rotational rheometer, atomic force microscopy (AFM), thermogravimetry (TGA), differential scanning calorimetry (DSC), tensile tests and biodegradability tests. It was found that the application of peroxides improves the miscibility between PCL and PLA resulted in enhanced mechanical properties and more uniform morphology. Moreover, it was observed that the biodegradation rate of PCL/PLA blends reactively compatibilized was lower comparing to unmodified samples and strongly dependent on the blend ratio and peroxide structure. The presented results confirmed that reactive blending supported by organic peroxide is a promising approach for tailoring novel biodegradable polymeric systems with controllable biodegradation rates.     

Preparation and Properties of Thermoplastic Polyurethane Composites Filled with Powdered Buckwheat Husks

Bio-based fillers for the polymer composites are still interesting from the scientific and industrial point of view, due to their low cost and renewable nature. In this work partially green composites were obtained by the mixing of thermoplastic poly(ester-urethane) with the unmodified and modified (by acetylation) grinded buckwheat husks. Obtained biocomposites were characterized in the terms of their chemical structure (FTIR), microstructure (SEM), thermal stability (TGA), thermomechanical properties (DMTA), and selected mechanical properties. The results showed that introduction of grinded buckwheat husks (even if the amount is 60 wt%) permit retaining high values of tensile strength (around 8–10 MPa), but the increasing amount of applied filler is connected with the decreasing of elongation at break. It can result from good interaction between the polymer matrix and the bio-based filler (confirmed by high values of polymer matrix-filler interaction parameter determined from Pukánszky’s model for the tensile strength of composites). The applied chemical treatment results in changing of mechanical properties of filler and composites. Obtained results confirmed the possibility of using powdered buckwheat husks as filler for thermoplastic polyurethane.     

Mechanical Properties and Microstructure of Epoxy Mortars Made with Polyethylene and Poly(Ethylene Terephthalate) Waste

The article describes the results of a study to determine the simultaneous effect of polyethylene terephthalate waste (PET) and polyethylene (PE) on the strength characteristics and bulk density of epoxy mortars. In these mortars, 9 wt.% of the polymer binder was replaced by glycolysate which was made from PET waste and propylene glycol. Additionally, 0–10 vol.% of the aggregate was substituted with PE agglomerate made from plastic bags waste, respectively. The modification of the composition of epoxy mortar has a special environmental and economic aspect. It also allows to protect natural sources of the aggregate, while reducing the amount of waste and reducing problems arising from the need to store them. The resulting composite has very good strength properties. With the substitution of 9 wt.% of resin and 5 vol.% of sand, a flexural strength of 35.7 MPa and a compressive strength of 101.1 MPa was obtained. The results of the microstructure study of the obtained mortars constitute a significant part of the paper.     

High Electromagnetic Shielding Effect of Carbon Nanotubes/Waterborne Polyurethane Composites Prepared by “Break-Adsorption” Method

In recent years, conductive polymer composites have been widely studied for their electrical conductivity and electromagnetic shielding effects due to their advantages of light weight, simple preparation methods, and structural design versatility. In this study, oxidized multi-walled carbon nanotubes/waterborne polyurethane composites (OCNT/WPU) were prepared by grafting oxidized carbon nanotubes onto polyurethane molecular chains through in situ polymerization, using environmentally friendly waterborne polyurethane as the polymer matrix. Then, the OCNT/WPU structure was broken by high shear force, and the loading of CNTs was increased by adsorption, and a new composite structure was designed (denoted by OCWPU). The structure and morphology of OCNT/WPU and OCWPU were characterized by FT-IR and SEM. The structure and morphology of OCWPU with different multi-walled carbon nanotube loadings (CNTs/OCWPU) were characterized by SEM, Raman. Finally, the electrical conductivity and the electromagnetic shielding properties of the composites were investigated. It was found that after application of high shear force, the structure of OCWPU was disrupted and the surface activity of the material increased. With the increase in CNTs content, CNTs formed a rosette structure in the polyurethane matrix and covered the surface, and its electromagnetic shielding effect in X-bond (8.2–12.4 Ghz) would be able to reach 23 dB at 5% CNTs/OCWPU and 66.5 dB at 50% CNTs/OCWPU to meet the commercial needs. With 50% CNTs/OCWPU, an electrical conductivity of 5.1 S/cm could be achieved. This work provides a novel idea for the structural design of conductive polymer composites, which can achieve greater performance with the same carbon nanotube content.     

Effect of Temperature Ageing on Injection Molded High-Density Polyethylene Parts Modified by Accelerated Electrons

The temperature ageing of high-density polyethylene (HDPE) modified by accelerated electrons was studied. Commodity plastic HDPE was used as a basic polymer material which was modified by radiation cross-linking. This polymer was used because of its excellent processability and chemical resistance. Plastic injection molding technology was used for the production of test specimens. These specimens were modified with the dose of radiation 33, 66, 99, 132, 165, and 198 kGy. The prepared specimens were tested to determine: gel content, degree of swelling, temperature stability, and changes in mechanical properties after temperature ageing. The results were determined by scanning electron microscopy (SEM) analysis on the fracture surfaces. The results of this study confirm that modification of HDPE by radiation cross-linking has a significant effect on increasing temperature stability. It has been shown that HDPE modified by radiation cross-linking can withstand temperatures exceeding the melting point of the original HDPE for a short-term.     

Synthesis of Silicon Nitride Nanoparticles by Upcycling Silicon Wafer Waste Using Thermal Plasma Jets

Silicon (Si) waste generation is a critical issue in the development of semiconductor industries, and significant amounts of Si waste are disposed via landfilling. Herein, we propose an effective and high value-added recycling method for generating nitride nanoparticles from Si waste, such as poor-grade Si wafers, broken wafers, and Si scrap with impurities. Si waste was crushed and used as precursors, and an Ar-N₂ thermal plasma jet was applied at 13 kW (300 A) under atmospheric pressure conditions. A cone-type reactor was employed to optimize heat transfer, and Si waste was injected into the high-temperature region between the cathode and anode to react with free/split nitrogen species. Spherical Si₃N₄ nanoparticles were successfully synthesized using isolated nitrogen plasma in the absence of ammonia gas. The crystalline structure comprised mixed α- and β-Si₃N₄ phases with the particle size <30 nm. Furthermore, the influence of ammonia gas on nitridation was investigated. Our findings indicated that Si₃N₄ nanoparticles were successfully synthesized in the absence of ammonia gas, and their crystallinity could be altered based on the reactor geometry. Therefore, the as-proposed thermal plasma technique can be used to successfully synthesize high value-added nanopowder from industrial waste.     

Morphology,Mechanical Properties and Shape Memory Effects of Polyamide12/Polyolefin Elastomer Blends Compatibilized by Glycidylisobutyl POSS

Small amounts of glycidylisobutyl polyhedral oligomericsilsesquioxane (G-POSS) (up to 10 phr) were added into a immiscible polyamide12 (PA12)/polyolefin elastomer (POE) blend (70 wt%/30 wt%) by simple melt mixing. The effects of the G-POSS on phase morphology and mechanical properties were investigated by FE-SEM, tensile testing, Izod impact test and dynamic mechanical analysis. FE-SEM analysis revealed that domain size of the dispersed POE phase in matrix PA12 is decreased significantly by adding the G-POSS, indicating a compatibilization effect of the G-POSS for the immiscible PA12/POE blend. The PA12/POE blend compatibilized with POSS showed simultaneous enhancement in mechanical properties including tensile modulus, strength and toughness. Further, thermally triggered shape memory effect was observed in this compatibilized blend.     

Enhanced Storage Stability and Rheological Properties of Asphalt Modified by Activated Waste Rubber Powder

Segregation of waste crumb rubber powder (WR) modified asphalt binders the large-scale application of WR in asphalt. The method of microwave activation combined with chemical activation (KMWR) was proposed to improve storage stability and rheological properties of WR modified asphalt in this work. Storage stability and rheological properties of virgin asphalt, MWR modified asphalt, and KMWR modified asphalt were comparatively studied by the standard segregation test, bending beam rheometer (BBR) test, and dynamic shear rheometer (DSR) test. The effect of composite activation on waste rubber powder particles was studied by Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscope (SEM), and Brunauer–Emmett–Teller (BET) tests. The main results showed that after the physical and chemical composite activation, the storage stability of waste rubber powder modified asphalt was significantly improved, WR modified asphalt had better crack resistance, better rutting resistance, and better fatigue performance. After physical and chemical activation, WR was desulfurized, and a large number of active groups was grafted on the WR particles.