Thermal and Flame Retardant Properties of Phosphate-Functionalized Silica/Epoxy Nanocomposites

We report a flame retardant epoxy nanocomposite reinforced with 9,10-dihydro-9-oxa-10-phosphaphenantrene-10-oxide (DOPO)-tethered SiO₂ (DOPO-t-SiO₂) hybrid nanoparticles (NPs). The DOPO-t-SiO₂ NPs were successfully synthesized through surface treatment of SiO₂ NPs with (3-glycidyloxypropyl)trimethoxysilane (GPTMS), followed by a click reaction between GPTMS on SiO₂ and DOPO. The epoxy nanocomposites with DOPO-t-SiO₂ NPs as multifunctional additive exhibited not only high flexural strength and fracture toughness but also excellent flame retardant properties and thermal stability, compared to those of pristine epoxy and epoxy nanocomposites with a single additive of SiO₂ or DOPO, respectively. Our approach allows a facile, yet effective strategy to synthesize a functional hybrid additive for developing flame retardant nanocomposites.     

The Modification of a Tetrafunctional Epoxy and Its Curing Reaction

Recent experimental results showed that the T_g of cured resin scarcely decreased and the impact strength of resins increased by over 50% when a tetrafunctional epoxy named N,N,N'',N''-tetraglycidyl-4,4''-diaminodiphenyl ether (TGDDE) was introduced to an appropriate flexible chain from a dimer fatty acid (DFA). In order to understand the reason for this phenomenon, the modification and the chemical structure of the prepolymer together with the curing reaction and the viscoelasticity of the cured resins were studied in detail in the present work. The results indicated that the modification would help the prepolymer improve its molecular mobility. As a result, the resins could be further cured, resulting in the cross-linking density increasing. This is because the curing efficiency was increased, but the tetrafunctional epoxy was not cured completely due to its large steric hindrance. Moreover, the flexibility of some parts of the networks was improved, which was beneficial for the toughness of the cured resins. Therefore, the toughness of the tetrafunctional resin was improved with little influence on the thermal properties when the epoxies were modified with an appropriate content of DFA.     

Facile Preparation of a Novel Vanillin-Containing DOPO Derivate as a Flame Retardant for Epoxy Resins

A novel bio-based flame retardant designated AVD has been synthesized in a one-pot process via the reaction of 9,10-dihydro-9-oxa-10-phospha-phenanthrene-10-oxide (DOPO), vanillin (VN), and 2- aminobenzothiazole (ABT). The structure of AVD was confirmed using Fourier transform infrared spectroscopy (FTIR), and ¹H and ³¹P nuclear magnetic resonance spectroscopy (NMR). The curing process, thermal stability, flame retardancy, and mechanical properties of the epoxy resin (EP) modified with AVD have been investigated comprehensively. The extent of curing, the glass transition temperature and the crosslinking density of the blend decreased gradually with increasing AVD content. The thermogravimetric analysis (TGA) was used to demonstrate that the presence of AVD reduced the thermal decomposition rate for EP and enhanced the formation of carbon residue during resin decomposition. A blend of 7.5 wt% AVD (0.52% phosphorus) displays a UL-94V-0 rating and a LOI of 31.1%. Reduction of the peak heat release rate, total heat release rate and total smoke production was 41.26%, 35.70%, and 24.03%, respectively, as compared to the values for pure EP. The improved flame retardancy of the flame retardant epoxy (FREP) may be attributed to the formation of a compact and continuous protective char layer into the condensed phase as well as the release of non-combustible gases and phosphorus-containing radicals from the decomposition of AVD in the gas phase. AVD is a new and efficient biobased flame retardant for epoxy with great prospects for industrial applications.     

Characteristics and Application of Eugenol in the Production of Epoxy and Thermosetting Resin Composites: A Review

The review article presents an analysis of the properties of epoxy and thermosetting resin composites containing eugenol derivatives. Moreover, eugenol properties were characterized using thermogravimeters (TGA) and Fourier-transform infrared spectroscopy (FTIR). The aim of this work was to determine the possibility of using eugenol derivatives in polymer composites based on thermoset resins, which can be used as eco-friendly high-performance materials. Eugenol has been successfully used in the production of epoxy composites as a component of coupling agents, epoxy monomers, flame retardants, curing agents, and modifiers. In addition, it reduced the negative impact of thermoset composites on the environment and, in some cases, enabled their biodegradation. Eugenol-based silane coupling agent improved the properties of natural filler epoxy composites. Moreover, eugenol flame retardant had a positive effect on the fire resistance of the epoxy resin. In turn, eugenol glycidyl ether (GE) was used as a diluent of epoxy ester resins during the vacuum infusion process of epoxy composites with the glass fiber. Eugenol-based epoxy resin was used to make composites with carbon fiber with enhanced thermomechanical properties. Likewise, resins such as bismaleimide resin, phthalonitrile resin, and palm oil-based resin have been used for the production of composites with eugenol derivatives.     

Development of Low-Viscosity and High-Performance Biobased Monobenzoxazine from Tyrosol and Furfurylamine

This work details the scalable and solventless synthesis of a potential fully biobased monobenzoxazine resin derived from tyrosol and furfurylamine. The structure of the monomer was studied by nuclear magnetic resonance (NMR) spectroscopy and Fourier transform infrared (FTIR). The curing of the precursors was characterized by differential scanning calorimetry (DSC), rheological measurements, and thermogravimetric analysis (TGA). The properties of the resulting biobased polybenzoxazine were then determined by thermogravimetric analysis (TGA) and dynamic mechanical thermal analysis (DMA). A thermally stable resin was obtained with 5% and 10% weight-reduction-temperature (T_d5 and T_d10) values of 349 and 395 °C, respectively, and a char yield of 53%. Moreover, the low melting temperature, low viscosity, and excellent thermomechanical behavior make this fully biobased resin a promising candidate for coating applications.     

Towards Selection Charts for Epoxy Resin,Unsaturated Polyester Resin and Their Fibre-Fabric Composites with Flame Retardants

Epoxy and unsaturated polyester resins are the most used thermosetting polymers. They are commonly used in electronics, construction, marine, automotive and aircraft industries. Moreover, reinforcing both epoxy and unsaturated polyester resins with carbon or glass fibre in a fabric form has enabled them to be used in high-performance applications. However, their organic nature as any other polymeric materials made them highly flammable materials. Enhancing the flame retardancy performance of thermosetting polymers and their composites can be improved by the addition of flame-retardant materials, but this comes at the expense of their mechanical properties. In this regard, a comprehensive review on the recent research articles that studied the flame retardancy of epoxy resin, unsaturated polyester resin and their composites were covered. Flame retardancy performance of different flame retardant/polymer systems was evaluated in terms of Flame Retardancy index (FRI) that was calculated based on the data extracted from the cone calorimeter test. Furthermore, flame retardant selection charts that relate between the flame retardancy level with mechanical properties in the aspects of tensile and flexural strength were presented. This review paper is also dedicated to providing the reader with a brief overview on the combustion mechanism of polymeric materials, their flammability behaviour and the commonly used flammability testing techniques and the mechanism of action of flame retardants.     

Crack-Resistant Amino Resin Flame-Retardant Coatings Using Waterborne Polyurethane as a Co-Binder Resin

Surface cracking is a major issue in amino resin-based flame-retardant coatings, which can be reduced by mixing flexible resins into the coatings. In this study, flexible waterborne polyurethane (WPU) was added into a melamine-modified, urea-formaldehyde, resin-based intumescent flame retardant (MUF-IFR) coating. A molecular chain of WPU was inserted into the MUF network and formed a WPU/MUF-semi-IPN structure. The cracking resistance of the coating was gradually enhanced with the increase in WPU content. When the WPU content exceeded 25% of the total resin, there were no cracks in the coatings after crack-resistance tests. The coatings before and after toughening showed good transparency on wood surfaces. The influence of WPU on char formation and flame retardant properties were explored by TGA, SEM, and cone calorimetry. The results showed that the decomposition of WPU occurred before char formation, which decreased the integrity of the coating and damaged the compactness of the char. Therefore, the addition of WPU reduced the expansion height and the barrier capacity of the char as well as the flame retardant properties of the coating. When the amount of WPU was 25% of the total resin, compared to the non-WPU coating, the average heat release rate in 300 s (AveHRR_300s) and the total heat release at 300 s (THR_300s) of the samples were increased by 45.8% and 35.7%, respectively. However, compared to the naked wood, the peak heat release rate (pHRR₁), AveHRR_300s, and THR_300s of the samples with the coating containing 25% WPU were decreased by 64.2%, 39.0%, and 39.7%, respectively. Therefore, the thermal stability of WPU affected char formation. The amount of WPU added should be chosen to be the amount that was added just before the coating cracked.     

Thermal Properties and Flammability Characteristics of a Series of DGEBA-Based Thermosets Loaded with a Novel Bisphenol Containing DOPO and Phenylphosphonate Units

Despite a recent sustained preoccupation for developing biobased epoxies with enhanced applicability, such products have not been widely accepted for industry because of their inferior characteristics compared to classic petroleum-based epoxy thermosets. Therefore, significant effort is being made to improve the flame retardance of the most commonly used epoxies, such as diglycidyl ether-based bisphenol A (DGEBA), bisphenol F (DGEBF), novalac epoxy, and others, while continuously avoiding the use of hazardous halogen-containing flame retardants. Herein, a phosphorus-containing bisphenol, bis(4-(((4-hydroxyphenyl)amino)(6-oxido-6H-dibenzo[c,e][1,2]oxaphosphinin-6-yl)methyl)phenyl) phenylphosphonate (BPH), was synthesized by reacting bis(4-formylphenyl)phenylphosphonate with 4-hydroxybenzaldehyde followed by the addition of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) to the resulting azomethine groups. Environmentally friendly epoxy-based polymer thermosets were prepared by using epoxy resin as polymer matrix and a mixture of BPH and 4,4′-diaminodiphenylsulfone (DDS) as hardeners. A hyperbranched phthalocyanine polymer (HPc) and BaTiO₃ nanoparticles were incorporated into epoxy resin to improve the characteristics of the final products. The structure and morphology of epoxy thermosets were evaluated by infrared spectroscopy and scanning electron microscopy (SEM), while the flammability characteristics were evaluated by microscale combustion calorimetry. Thermal properties were determined by thermogravimetric analysis and differential scanning calorimetry. The surface morphology of the char residues obtained by pyrolysis was studied by SEM analysis.     

Laboratory Research and Evaluation on Design and Application Performance of High-Performance Cold-Mix Resin

To improve the safety of orthotropic steel bridge decks and the construction efficiency of bridge deck pavement by enhancing the performance of pavement materials, a new-generation, high-performance cold-mix resin was prepared by carrying out the combination of micro-characteristic analysis and performance test. Meanwhile, the pavement performance and fatigue performance of high-performance cold-mix resin mixtures and hot-mix epoxy saphalt mixtures as a control group were studied experimentally. The results show that different kinds of epoxy resins show bisphenol structure in essence. The curing exothermic peak temperature of the cold-mix resin increases with the heating rate. Both the specific heat capacity (△C_P) of cold-mix resin and cold-mix resin asphalts exhibit a sudden change between −20 °C and 40 °C. In resin asphalt mixtures, cold-mix resin forms the network structure skeleton whereas the asphalt distributed in the form of tiny particles. The dosage of respective component has a significant effect on the tensile strength and elongation at break of cold-mix resin. Compared with hot-mix epoxy asphalt mixtures, cold-mix resin mixtures exhibit comparable water stability and high and low-temperature performance, as well as greater fatigue life.     

Experimental Study of Mechanical Properties of Epoxy Compounds Modified with Calcium Carbonate and Carbon after Hygrothermal Exposure

The objective of this paper is to analyze the effects of hygrothermal exposure on the mechanical properties of epoxy compounds modified with calcium carbonate or carbon fillers. In addition, comparative tests were carried out with the same parameters as hygrothermal exposure, but the epoxy compounds were additionally exposed to thermal shocks. The analysis used cylindrical specimens produced from two different epoxy compounds. The specimens were fabricated from compounds of epoxy resins, based on Bisphenol A (one mixture modified, one unmodified) and a polyamide curing agent. Some of the epoxy compounds were modified with calcium carbonate (CaCO₃). The remainder were modified with activated carbon (C). Each modifying agent, or filler, was added at a rate of 1 g, 2 g, or 3 g per 100 g of epoxy resin. The effect of the hygrothermal exposure (82 °C temperature and 95% RH humidity) was examined. The effects of thermal shocks, achieved by cycling between 82 °C and −40 °C, on selected mechanical properties of the filler-modified epoxy compounds were investigated. Strength tests were carried out on the cured epoxy compound specimens to determine the shear strength, compression modulus, and compressive strain. The analysis of the results led to the conclusion that the type of tested epoxy compounds and the quantity and type of filler determine the effects of climate chamber aging and thermal shock chamber processing on the compressive strength for the tested epoxy compounds. The different filler quantities, 1–3 g of calcium carbonate (CaCO₃) or activated carbon (C), determined the strength parameters, with results varying from the reference compounds and the compounds exposure in the climate chamber and thermal shock chamber. The epoxy compounds which contained unmodified epoxy resin achieved a higher strength performance than the epoxy compounds made with modified epoxy resin. In most instances, the epoxy compounds modified with CaCO₃ had a higher compressive strength than the epoxy compounds modified with C (activated carbon).     

Study of Compatibility and Flame Retardancy of TPU/PLA Composites

In order to apply the rigid biodegradable PLA material for flexible toothbrush bristle products, in this paper, Poly(lactic acid) (PLA) and thermoplastic polyurethane elastomer (TPU) blends (TPU/PLA composites), with a mass ratio of 80:20, were prepared by the melt-blending method to achieve toughening modification. Infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry and low-field nuclear magnetic resonance were used to investigate the effect of the compatibilizer, Maleic anhydride grafted polypropylene (PP-g-MAH), on the compatibility of the blends, and the effect of melamine on the flame retardant properties of the blends was further investigated. The results demonstrated that 3% PP-g-MAH had the best compatibility effect on PLA and TPU; the TPU/PLA composites have a better macromolecular motility and higher crystallization capacity in the amorphous regions through the physical and chemical action by using PP-g-MAH as a compatibilizer. By adding melamine as a flame retardant, the scorch wire ignition temperature of TPU/PLA composites can reach 830 °C, which was elevated by 80 °C compared with pure PLA; however, the flame retardant effect of melamine in a single system was not significant. Melamine acts as a flame retardant by absorbing heat through decomposition and diluting the combustible material by producing an inert gas.     

Fatigue Damage Evaluation of Short Carbon Fiber Reinforced Plastics Based on Thermoelastic Temperature Change and Second Harmonic Components of Thermal Signal

Short fiber reinforced plastics (SFRPs) have excellent moldability and productivity compared to continuous fiber composites. In this study, thermoelastic stress analysis (TSA) was applied to detect delamination defects in short carbon fiber reinforced plastics (SCFRPs). The thermoelastic temperature change ΔT_E, phase of thermal signal θ_E, and second harmonic temperature component ΔT_D were measured. In the fatigue test of SCFRP, it was confirmed that changes in ΔT_E, θ_E, and ΔT_D appeared in the damaged regions. A staircase-like stress level test for a SCFRP specimen was conducted to investigate the generation mechanism of the ΔT_D. The distortion of the temperature change appeared at the maximum tension stress of the sinusoidal load—and when the stress level decreased, the temperature change returned to the original sinusoidal waveform. ΔT_D changed according to the change in the maximum stress during the staircase-like stress level test, and a large value of ΔT_D was observed in the final ruptured region. A distortion of the temperature change and ΔT_D was considered to be caused by the change in stress sharing condition between the fiber and resin due to delamination damage. Therefore, ΔT_D can be applied to the detection of delamination defects and the evaluation of damage propagation.     

Preparation and Flame Retardant Properties of Calcium–Aluminium Hydrotalcite with Root Cutting Silicate Layers as Bamboo Flame Retardants

Bamboo has been widely used in architecture, decoration and other fields because of its advantages of short growth period, high strength and degradability. However, bamboo, as a combustible material like wood, are easy to burn and cause building fires. However, the existing bamboo water-based flame retardants have some shortcomings, such as strong hygroscopicity and easy loss, which limits the application of bamboo products. In order to improve the flame retardant performance of bamboo, CaAl-SiO₂ layered double hydroxide (LDH) as bamboo flame retardant was synthesised by coprecipitation method. The influence of preparation technology on CaAl–SiO₃–LDH structures and properties as well as the flame retardant and smoke suppression characteristics of flame retardant-treated bamboo was discussed. The results revealed that the crystallisation temperature, crystallisation time and crystallisation concentration of CaAl–SiO₃–LDHs considerably affected its structure and properties. The optimum technological parameters for preparing CaAl–SiO₃–LDHs by using the coprecipitation method are as follows: crystallisation temperature of 100 °C, crystallisation time of 9 h and Ca²⁺ solution molar concentration of 0.33 mol/L. Compared with nonflame-retardant wood, CaAl–SiO₃–LDH flame retardant treatment delayed the peak time of the heat release rate by 20 s and the ignition time by 77.78% and increased the carbon residue rate by 9.54%. This study can provide reference for the research of new flame retardant for bamboo products.     

Epoxy/Polycaprolactone Systems with Triple-Shape Memory Effect: Electrospun Nanoweb with and without Graphene Versus Co-Continuous Morphology

Triple-shape memory epoxy (EP)/polycaprolactone (PCL) systems (PCL content: 23 wt %) with different structures (PCL nanoweb embedded in EP matrix and EP/PCL with co-continuous phase structure) were produced. To set the two temporary shapes, the glass transition temperature (T_g) of the EP and the melting temperature (T_m) of PCL served during the shape memory cycle. An attempt was made to reinforce the PCL nanoweb by graphene nanoplatelets prior to infiltrating the nanoweb with EP through vacuum assisted resin transfer molding. Morphology was analyzed by scanning electron microscopy and Raman spectrometry. Triple-shape memory characteristics were determined by dynamic mechanical analysis in tension mode. Graphene was supposed to act also as spacer between the nanofibers, improving the quality of impregnation with EP. The EP phase related shape memory properties were similar for all systems, while those belonging to PCL phase depended on the structure. Shape fixity of PCL was better without than with graphene reinforcement. The best shape memory performance was shown by the EP/PCL with co-continuous structure. Based on Raman spectrometry results, the characteristic dimension of the related co-continuous network was below 900 nm.     

Epoxy Composites Reinforced with ZnO from Waste Alkaline Batteries

The zinc alkaline battery is one of the most popular sources of portable electrical energy, with more than 300,000 tons being consumed per year. Accordingly, it is critical to recycle its components. In this work, we propose the use of zinc oxide (ZnO) microparticles recovered from worn-out batteries as fillers of epoxy resins. These nanocomposites can be used as protective coatings or pigments and as structural composites with high thermal stability. The addition of ceramic nanofillers, such as ZnO or/and TiO₂, could enhance the thermal and mechanical properties, and the hardness and hydrophobicity, of the epoxy resins, depending on several factors. Accordingly, different nanocomposites reinforced with recycled ZnO and commercial ZnO and TiO₂ nanoparticles have been manufactured with different nanofiller contents. In addition to the different ceramic oxides, the morphology and size of fillers are different. Recycled ZnO are“desert roses” such as microparticles, commercial ZnO are rectangular parallelepipeds nanoparticles, and commercial TiO₂ are smaller spherical nanoparticles. The addition of ceramic fillers produces a small increase of the glass transition temperature (<2%), together with an enhancement of the barrier effect of the epoxy resin, reducing the water diffusion coefficient (<21%), although the maximum water uptake remains constant. The nanocomposite water absorption is fully reversible by subsequent thermal treatment, recovering its initial thermomechanical behavior. The water angle contact (WCA) also increases (~12%) with the presence of ceramic particles, although the highest hydrophobicity (35%) is obtained when the epoxy resin reinforced with recycled flowerlike ZnO microparticles is etched with acid stearic and acetic acid, inducing the corrosion of the ZnO on the surface and therefore the increment of the surface roughness. The presence of desert rose ZnO particles enhances the de lotus effect.     

Long Chopped Glass Fiber Reinforced Low-Density Unsaturated Polyester Resin under Different Initiation

Long chopped glass fiber reinforced low-density unsaturated polyester resin (LCGFR-LDUPR) composite materials with light weight and excellent mechanical properties were prepared. It was proved that long chopped glass fiber, which was in length of 15.0 mm and chopped from ER4800-T718 plied yarn, was suitable for the preparation of LCGFR-LDUPR composite samples. With the coexistence of 1.50 parts per hundred of resin (phr) of methyl ethyl ketone peroxide (MEKP-II) and 0.05 phr of cobalt naphthenate, optimal preparation parameters were obtained, which were 20.00 phr of long chopped glass fiber, 2.50 phr of NH₄HCO₃, at a curing temperature of 58.0 °C. The lowest dosage of activated radicals produced by MEKP-II and cobalt naphthenate enabled the lower curing exothermic enthalpy and the slowest crosslinking for unsaturated polyester resin to carry out, resulting in a higher curing degree of resin. It was conducive to the formation, diffusion, and distribution of bubbles in uniform size, and also to the constitution of ideal three-dimensional framework of long glass fibers in the cured sample, which resulted in the LCGFR-LDUPR composite sample presenting the apparent density (ρ) of 0.68 ± 0.02 g/cm³, the compression strength (P) of 35.36 ± 0.38 MPa, and the highest specific compressive strength (P_s) of 52.00 ± 0.74 MPa/g·cm³. The work carried out an ideal three-dimensional framework of long chopped glass fiber in the reinforcement to low-density unsaturated polyester resin composite samples. It also presented the proper initiator/accelerator system of the lower curing exothermic enthalpy and the slowest crosslinking for unsaturated polyester resin.     

Exceptional Mechanical Properties and Heat Resistance of Photocurable Bismaleimide Ink for 3D Printing

Photosensitive resins used in three-dimensional (3D) printing are characterized by high forming precision and fast processing speed; however, they often possess poor mechanical properties and heat resistance. In this study, we report a photocurable bismaleimide ink with excellent comprehensive performance for stereolithography (SLA) 3D printing. First, the main chain of bismaleimide with an amino group (BDM) was synthesized, and then, the glycidyl methacrylate was grafted to the amino group to obtain the bismaleimide oligomer with an unsaturated double bond. The oligomers were combined with reaction diluents and photo-initiators to form photocurable inks that can be used for SLA 3D printing. The viscosity and curing behavior of the inks were studied, and the mechanical properties and heat resistance were tested. The tensile strength of 3D-printed samples based on BDM inks could reach 72.6 MPa (166% of that of commercial inks), glass transition temperature could reach 155 °C (205% of that of commercial inks), and energy storage modulus was 3625 MPa at 35 °C (327% of that of commercial inks). The maximum values of T_-5%, T_-50%, and T_max of the 3D samples printed by BDM inks reached 351.5, 449.6, and 451.9 °C, respectively. These photocured BDM inks can be used to produce complex structural components and models with excellent mechanical and thermal properties, such as car parts, building models, and pipes.     

Effects of perfusate viscosity on the perfused rat kidney

Elevation of blood hematocrit has been shown to result in little effect upon renal blood flow despite the resulting elevation in whole blood viscosity (L. Share, Amer. J. Physiol.171, 159–163, 1952). Perfused rat kidneys were used to study the effects of doubling the perfusate viscosity from 0.858 to 1.768 cP. A portion of the bovine serum albumin (BSA) that was present in the low viscosity perfusate (5 g% BSA) was replaced by a high molecular weight dextran (4 g% BSA + 1.4 g% dextran) so as to double the perfusate viscosity but keep the colloid osmotic pressure constant. [¹⁴C]Inulin was used to measure glomerular filtration rate (GFR) and absolute filtrate reabsorption (T_H2O). Perusion with the high viscosity perfusate reduced the arterial flow by 50% and doubled the total renal flow resistance from 4.5 ± 0.4 (SD) to 9.1 ± 0.8 mm Hg·gKw (gram kidney weight)·min·g^?1. Thus, the kidney was not capable of autoregulating the perfusate flow in response to a viscosity alteration. Both GFR and T_H2O were reduced with increased viscosity (GFR, 1.18 ± 0.16 (SD) to 0.96 ± 0.200 g/min/gKw (P < 0.05) and T_H2O, 0.75 ± 0.07 to 0.59 ± 0.09 g/min/gKw, P < 0.005); however, these reductions were accompanied by a fall in ATP content of the kidneys from 1.43 ± 0.15 (SD) to 1.15 ± 0.11 μmoles ATP/gKw. This indicates that a reduction in metabolic rate due to lower O₂ delivery (lower flow) may have been responsible for these latter results.     

Improvement of DC Breakdown Strength of the Epoxy/POSS Nanocomposite by Tailoring Interfacial Electron Trap Characteristics

To date, breakdown voltage is an underlying risk to the epoxy-based electrical high voltage (HV) equipment. To improve the breakdown strength of epoxy resin and to explore the formation of charge traps, in this study, two types of polyhedral oligomeric silsesquioxane (POSS) fillers are doped into epoxy resin. The breakdown voltage test is performed to investigate the breakdown strength of neat epoxy and epoxy/POSS composites. Electron traps that play an important role in breakdown strength are characterized by thermally stimulated depolarized current (TSDC) measurement. A quantum chemical calculation tool identifies the source of traps. It is found that adding octa-glycidyl POSS (OG-POSS) to epoxy enhances the breakdown strength than that of neat epoxy and epoxycyclohexyl POSS (ECH-POSS) incorporated epoxy. Moreover, side groups of OG-POSS possess higher electron affinity (E_A) and large electronegativity that introduces deep-level traps into epoxy resin and restrain the electron transport. In this work, the origin of traps has been investigated by the simulation method. It is revealed that the functional properties of POSS side group can tailor an extensive network of deep traps in the interfacial region with epoxy and enhance the breakdown strength of the epoxy/POSS nanocomposite.