Effect of changes in sintering parameters on monolithic translucent zirconia

ObjectivesAim of this study was to evaluate the effect of different sintering parameters on color reproduction, translucency and biaxial flexural strength of monolithic zirconia.MethodsTranslucent zirconia discs having 15 mm diameter, 1 mm thickness, and shade A3 were milled and divided according to the sintering temperatures (1460 °C, 1530 °C, and 1600 °C) into three groups (n = 30). Each group was later divided into three subgroups (n = 10) according to the sintering holding time (1, 2, and 4 h). Easyshade spectrophotometer (Vita, Bad Säckingen, Germany) was used to obtain the ΔE between the specimens and the shade A3. Mean ΔE values below 3.0 were considered “clinically imperceptible”, ΔE values between 3.0 and 5.0 were considered “clinically acceptable” and ΔE values above 5.0 were considered “clinically unacceptable”. Contrast ratio (CR) was obtained after comparing the reflectance of light through the specimens over black and white background. Biaxial flexural strength was tested using the piston-on-three balls technique in a universal testing machine.ResultsMean ΔE results ranged from 4.4 to 2.2. Statistically significant decrease in the Delta E was observed as the sintering time and temperature increased. CR decreased from 0.75 to 0.68 as the sintering time and temperature increased. No significant change in the biaxial flexural strength was observed.SignificanceSintering zirconia using long cycles and high temperatures will result in reduction of ΔE and CR. Biaxial flexural strength is not affected by changes in the evaluated sintering parameters.     

Effect of thickness and surface modifications on flexural strength of monolithic zirconia

Statement of problem

A recommended minimum thickness for monolithic zirconia restorations has not been reported. Assessing a proper thickness that has the necessary load-bearing capacity but also conserves dental hard tissues is essential.

Effect of grinding and polishing on roughness and strength of zirconia

Statement of problem

The clinical applications of high-translucency monolithic zirconia restorations have increased. Chairside and laboratory adjustments of these restorations are inevitable, which may lead to increased roughness and reduced strength. The influence of grinding and polishing on high-translucency zirconia has not been investigated.

Mechanical properties of zirconia after different surface treatments and repeated firings

PURPOSE

This study investigated the influence of surface conditioning procedures and repeated firings on monoclinic content and strength of zirconia before cementation.

MATERIALS AND METHODS

Sintered bar-shaped zirconia specimens were subjected to no surface treatment (control), air abrasion, or grinding (n=21). Their roughness was evaluated using a profilometer, and microscope analysis was performed on one specimen of each group. Then, 2 or 10 repeated firings (n=10) were executed, the monoclinic content of specimens was analyzed by X-ray diffraction, and a three-point flexural strength test was performed. Surface roughness values were compared using one-way analysis of variance (ANOVA) and Tukey honestly significant difference (HSD) tests, the monoclinic content values were tested using Kruskal-Wallis and Mann-Whitney U tests, and the flexural strength values were tested using two-way ANOVA and Tukey HSD tests (P=.05). Spearman''s correlation test was performed to define relationships among measured parameters.

RESULTS

Surface-treated specimens were rougher than untreated specimens and had a higher monoclinic content (P<.005), and the relationship between roughness and monoclinic content was significant (P<.000). Neither surface treatment nor firing significantly affected the flexural strength, but Weibull analysis showed that for the air-abraded samples the characteristic strength was significantly lower after the 10^th firing than after the 2^nd firing.

CONCLUSION

After firing, a negligible amount of monoclinic content remained on the zirconia surfaces, and rougher surfaces had higher monoclinic contents than untreated surfaces. Multiple firings could be performed if necessary, but the fracture probability could increase after multiple firings for rougher surfaces.     

Effect of silica coating and laser treatment on the flexural strength,surface characteristics,and bond strength of a dental zirconia

This study investigated the effect of irradiation with an erbium‐doped yttrium aluminium garnet (Er:YAG) laser and coating with silica on the surface characteristics, bond strength, and flexural strength of dental zirconia. Three hundred and forty‐three standard zirconia specimens were created, and 49 were assigned to each of seven surface treatment groups: (i) no treatment; Er:YAG laser (80 mJ/2 Hz) with pulse widths of 50 μs (ii), 100 μs (iii), 300 μs (iv), or 600 μs (v); or tribochemical silica coating at the partially sintered stage (vi) or after sintering was complete (vii). All specimens were sintered after the surface treatments, except for the group in which specimens were sintered before treatment. The study outcomes were roughness, surface loss, microshear bond strength (μSBS), and biaxial flexural strength (BFS). Mean roughness and surface loss values were significantly higher in specimens from irradiated groups than in those from silica‐coated groups. Regarding μSBS, after aging, specimens from all experimental groups presented very low and similar μSBS values, irrespective of the surface treatment. Silica coating after sintering yielded the highest BFS (1149.5 ± 167.6 MPa), while coating partially sintered specimens with silica resulted a BFS (826.9 ± 60.9 MPa) similar to that of the untreated control group (794.9 ± 101.7 MPa). Laser treatments, irrespective of pulse width used, significantly decreased the BFS. In the group treated with laser at 300 μs pulse width, specimens exhibited the lowest BFS value (514.1 ± 71.5 MPa). Adhesion to zirconia was not stable after aging, regardless of the surface treatment implemented.     

Layer characteristics in strength-gradient multilayered yttria-stabilized zirconia

ObjectivesTo investigate crystallography, translucency, phase content, microstructure and flexural strength of two commercial strength-gradient multilayered dental zirconia grades.MethodsTwo zirconia grades, i.e., KATANA Zirconia YML (Kuraray Noritake; referred to as “YML”; composed of four layers: enamel, body 1–3) and IPS e.max ZirCAD Prime (Ivoclar Vivadent; referred to as “Prime”; composed of three layers: enamel, transition, body) were investigated. Fully sintered square-shaped zirconia specimens from each layer were prepared. Microstructure, chemical composition, translucency parameter and zirconia-phase composition of each layer were characterized. Four-point and biaxial flexural strength of each layer was measured using fully sintered bar- and square-shaped specimens. Square-shaped samples were used to measure strength across the layers.ResultsFor both multilayer zirconia grades, the ‘enamel’ layer contains a higher amount of c-ZrO₂, which resulted in higher translucency but lower flexural strength than the ‘body’ layers. The characteristic 4-point flexural strength of the YML ‘body 2′ (923 MPa) and ‘body 3′ (911 MPa) layers, and of the Prime ‘body’ (989 MPa) layer were comparable and higher than for the YML ‘enamel’ (634 MPa), Prime ‘transition’ (693 MPa) and ‘enamel’ (535 MPa) layers. The biaxial strength of specimens sectioned across the layers was in-between that of the ‘enamel’ and ‘body’ layers for both YML and Prime, implying the interfaces did not form a weak link.SignificanceThe difference in yttria content affects the phase composition and mechanical properties of each layer of the multi-layer zirconia. The strength-gradient approach allowed to integrate monoliths with irreconcilable properties.     

Comparative effects of tungsten,diamond burs and laser for residual adhesive removal after orthodontic debonding on flexural strength,surface roughness and phase transformation of high-translucent zirconia: An in vitro study

ObjectivesInformation regarding the effects of orthodontic bracket debonding on zirconia restorations, and the preferred method for residual adhesive removal from the zirconia restoration surface is lacking. Thus, this study aimed to assess the effects of different methods of residual adhesive removal after orthodontic bracket debonding on flexural strength, surface roughness, and phase transformation of high-translucent (HT) zirconia.Materials and methodsThis in vitro study evaluated 72 bar-shaped HT zirconia specimens; 18 specimens were assigned to the control group. Metal brackets were bonded to the remaining specimens by resin cement. After bracket debonding, the residual adhesive on the surface of specimens was removed by three methods (n = 18): a 30-flute tungsten-carbide (TC) bur at low speed, an ultrafine diamond bur at high speed, and Er:YAG laser irradiation. The surface roughness (Ra and Rz) was measured. X-ray diffraction (XRD) analysis was carried out, and the flexural strength was measured as well. Data were statistically analyzed (α = 0.05).ResultsBefore polishing, all methods increased the Ra and Rz values (P < 0.05) except for the diamond bur yielding a Rz value comparable to that of the control group. The Ra values of the test groups were comparable after polishing, and still higher than that of the control group (P < 0.05). The flexural strength of all three test groups was comparable (P > 0.05), and significantly lower than that of the control group (P < 0.001). The monoclinic phase was not observed in any group.ConclusionsOrthodontic bracket debonding adversely affects the surface roughness and flexural strength of zirconia despite polishing.     

Effect of extrinsic pigmentation and surface treatments on biaxial flexure strength after cyclic loading of a translucent ZrO2 ceramic

ObjectiveTo evaluate the influence of extrinsic pigmentation on the biaxial flexural strength and surface topographic of translucent Y-TZP (InCoris TZI – Sirona – USA) subjected to several surface treatments.MethodsSintered zirconia discs-shaped specimens (n = 120) (ø:12 mm; thickness:1.2 mm; ISO 6872) were prepared and divided (n = 15) according to various factors: “extrinsic pigmentation” (n: without; p: with) and “surface treatments” (C: control — as sintered; A: abraded with silica-coated alumina particles (30 μm); G: glazed with a thin film of low-fusing porcelain glaze; GH: glazed and etched with 10% hydrofluoridric acid for 60 s. Mechanical cycling (1.2 × 10⁶ cycles, 200 N, 3.8 Hz) and flexural strength test (1 mm/min — 1000 kg cell) were performed. Two-way ANOVA and Tukey’s were used for statistical test (α = 0.05). Weibull analysis was used to evaluate the strength reliability. Samples were analyzed via (1) an optical profilometer to determine the surface roughness (Ra); (2) an X-ray diffraction (XRD) to evaluate phase transformations; and (3) a SEM equipped with an energy dispersive X-ray spectroscopy (EDX) to elucidate morphological properties and chemical compositions.ResultsRegardless of the surface treatment (p = 0.5459) (Cn: 560.16 MPa; Gn: 573.36 MPa; An: 643.51 MPa; GHn: 542.94 MPa; Cp: 628.04 MPa; Gp: 641.90 MPa; Ap: 554.47 MPa; GHp :602.84 MPa) and extrinsic pigmentation (p = 0.1280) there was no difference in the flexural strength among the experimental groups. According to the XRD analysis, phase transformations occurred in the An group (t → m) and in Ap group (t → c). Surface roughness was affected by surface treatments (An — p = 0.001) and extrinsic pigmentation (Gp — p = 0.001).SignificanceThe biaxial flexural strength of the tested samples was not affected neither by surface treatments nor by pigmentation, although it can cause phase transformation and promote surface roughness.     

Flexural strength and Weibull characteristics of stereolithography additive manufactured versus milled zirconia

Statement of problemZirconia restorations can be processed by using stereolithography additive manufacturing (AM) technologies. However, whether additive manufactured zirconia could achieve flexural strength values comparable with those of milled zirconia is unclear.PurposeThe purpose of this in vitro study was to compare the flexural strength and Weibull characteristics of milled and additive manufactured zirconia.Material and methodsA total of 40 zirconia bars (25×4×1.2 mm) were obtained by using 2 manufacturing procedures, subtractive (CNC group) (IPS e.max ZirCAD; Ivoclar Vivadent AG) and additive manufacturing (AM group) (3DMix ZrO₂; 3DCeram) technologies and assigned to 2 subgroups according to accelerating artificial aging procedures (mastication simulation): nonaged and aged (n=10). Flexural strength was measured in all specimens by using 3-point bend tests according to ISO/CD 6872.2 with a universal testing machine (Instron Model 8501; Instron Corp). Two-parameter Weibull distribution values, including the Weibull modulus, scale (m), and shape (0) were calculated. Flexural strength values were analyzed by using 2-way ANOVA and Student t statistical tests (α=.05).ResultsThe manufacturing procedure (P<.001), the mastication simulating aging procedure (P<.001), and the interaction between them (P<.001) significantly affected flexural strength values. The CNC group exhibited statistically higher flexural strength values than those in the AM group when the specimens were tested before performing an aging procedure (P<.001) and after mastication simulation (P<.001). Moreover, mastication simulation produced a significant reduction in flexural strength for both the CNC group (P<.039) and the AM group (P<.001).ConclusionsThe manufacturing process reported a significant effect on the flexural strength of the zirconia material tested. Mastication simulation as a means of accelerating artificial aging resulted in the significantly decreased flexural strength values of milled and additively manufactured zirconia material, with the Weibull moduli being significantly higher for the milled groups versus the milled specimens.     

不同表面处理方式对Kavo氧化锆基底与饰瓷结合强度的影响

目的:研究不同表面处理方法对Kavo氧化锆底层材料与Noritake Cerabien饰面瓷结合强度的影响。方法:选择Kavo氧化锆陶瓷作为底层材料,随机分为4组,每组8个试件。A组为染色液浸泡着色+表面不喷砂;B组为染色液浸泡着色+表面喷砂;C组为不浸泡染色液+表面不喷砂;D组为不浸泡染色液+表面喷砂。4组底层材料采用粉浆涂塑法烧结饰面瓷后,使用材料试验机测试其剪切强度,采用SPSS10.0软件包对数据进行统计学分析。结果:采用喷砂处理的2组(B组和D组)材料,其剪切强度均高于未喷砂的2组(A组和C组),差异具有显著性(P<0.01);浸泡染色处理对剪切强度的无显著影响,A组与C组、B组与D组之间的差异无显著性(P>0.05)。结论:对Kavo氧化锆基底表面进行喷砂处理,可以提高基底冠与饰面瓷的结合强度;而浸泡染色则对两者结合力的强度无显著影响。     

牙科氧化锆陶瓷的低温时效性能研究

目的 研究时效对5种牙科氧化锆陶瓷结构稳定性的影响.方法 5种氧化锆预烧结块(A组:TZ-3YS;B组:Vita In-Ceram YZ;C组:Ivoclar;D组:Cercon Smart;E组:Kavo)各切取15 mm×15 mm×1.5 mm氧化锆试件18片,常压致密烧结.时效处理如下:置于高温高压消毒炉中进行循环热处理,条件是134℃,0.2 MPa压力,维持时间为0h、1h、2h、3h、4 h、5h.X射线衍射分析(X-ray diffraction,XRD)试件的晶相结构,计算试件表面单斜相(m相)的相对含量.原子力显微镜观察A组和D组时效1、4 h的抛光试件.A组氧化锆再制备25 mm×4 mm×1.2 mm的试件30根,均分为未退火组(时效前)、退火组(时效前)和时效组(时效后),测试试件的三点弯曲强度.结果 除D组试件外,A、B、C、E组试件的m相含量均随时效时间的延长而增加,A组试件的m相含量最高,E组次之,B组和C组相近.XRD未检测到D组试件表面有m相,但使用原子力显微镜可观察到D组试件有m相晶核的成核和生长.时效前后A组试件的三点弯曲强度未衰减,未退火组试件三点弯曲强度[(1301±169)MPa]显著高于退火组[(1120±185)MPa]和时效组[(1158±111)MPa],差异有统计学意义(P＜0.05);而退火组与时效组间差异无统计学意义(P＞0.05).结论 牙科氧化锆陶瓷的低温时效效应具有时间依赖性,但时效效应并未使TZ-3YS的三点弯曲强度降低.     

Effect of sintering time on biaxial strength of zirconium dioxide

ObjectivesAim of this study was to evaluate effect of sintering time on mechanical properties of yttrium partially stabilized zirconia (Y-TZP) (ICE Zirkon, ZirkonZahn, Italy).MethodsFifty-six zirconia discs were divided into two groups. Discs of the first group were sintered in sintering oven (ZirkonZahn) at 20–1500 °C temperature using rise time of 3 h and kept at 1500 °C for 2 h. Discs of the second group were sintered at 20–1500 °C using rise time of 1 h 40 min and kept at 1500 °C for 1 h. Half of the discs (n = 15) from both groups were thermocycled in distilled water for 20 000 cycles (5–55 °C). Biaxial flexural strength of the discs (diameter 19.0 mm, thickness 1.6 mm) were measured dry at room temperature. Surface microhardness (VHN) was also measured. X-Ray diffraction analysis was performed to evaluate the ratio of tetragonal to monoclinic phase in thermocycled discs. The data was calculated using Weibull and ANOVA analysis.ResultsNo statistically significant difference (p > 0.05) was found between the groups in terms of sintering time or thermocycling. The biaxial flexural strength of the groups varied from 995 MPa to 1127 MPa. Surface microhardness varied from 1478 to 1532. The relative amount of the monoclinic phase was higher when zirconia was thermocycled and stored in water compared to control discs, which had no monoclinic phase at all.SignificanceVariation in the sintering time from 1.6 h to 3.0 h did not influence mechanical properties of Y-TZP zirconia.     

Biaxial flexural strength of zirconia: A round robin test with 12 laboratories

ObjectiveThe aim of this interlaboratory round robin test was to prove the robustness of the DIN EN ISO 6872:2019 and to identify the influence of processing and testing variations.MethodsEach of the 12 laboratories participated (A–L) received 60 (n = 720) assigned zirconia specimens. All participants seperated the specimens from the blanks, sintered them, polished half of all specimens and performed the biaxial flexural test (DIN EN ISO 6872:2019). The surface roughness was determined by using tactile measuring device. Fractographic examination was performed under scanning-electron-microscopy (SEM). Data was analysed using Kolmogorov–Smirnov-, Kruskal–Wallis-, Mann–Whitney-U-test and two-parametric Weibull statistic (p < 0.05).ResultsThe results for both preparation methods (as-fired and polished) showed significant differences for some participants. The values for as-fired groups ranged between 513 (I) and 659 (E) MPa. H showed higher Weibull modulus than C, E and I. Within polished groups flexural strengths values from 465 (L) to 1212 (E) MPa were observed, with a tendency to clustered groups A, I, J, L (465–689 MPa) and remaining groups (877–1212 MPa). E presented the highest and H the lowest Weibull modulus. Within A and J, no impact of the preparation method on flexural strength values was observed. Within L, as-fired specimens showed higher flexural strength than polished ones. The flexural strength increase did only associate to a certain extent with measured surface roughness. Fractography showed defect populations depending on polishing techniques, associated to the strength level, especially for polished groups. Reduced strength is related to machining defects, regardless of the surface state.SignificanceDIN EN ISO 6872:2019 can be seen as guidance to biaxial flexural strength testing but additional effort is necessary to ensure interlaboratory comparability. Calibrated furnaces and reliable sintering conditions are mandatory requirements together with detailed specifications on finishing or polishing procedures. Biaxial flexural testing is really a matter of understanding specimen preparation, alignment and mechanical testing by itself.DIN EN ISO 6872:2019 should further recommend reporting of mean surface roughness along with any biaxial flexural strength data. Fractography is a mandatory tool in interpretation and understanding of strength data.     

Influence of shading on zirconia's phase transformation and flexural strength after artificial aging

ObjectivesThe aim of this study was to determine the phase transformation and the influence of aging on the flexural strength of different colored zirconia. The effect of hydrothermal aging in an autoclave was compared with the effect of mechanical stress by simulating chewing.MethodsHigh-strength zirconia (3Y-TZP) was investigated in three different colors: uncolored, A3, and D3. Disc-shaped specimens (N = 3) were analyzed by X-ray diffraction (XRD), and flexural strength was determined on bar-shaped specimens (N = 15) in a 4-point bending test before and after performing two different aging protocols: aging in an autoclave (134 °C, 70 h) and aging in a chewing simulator (5 kg load, 1.2 million cycles). During autoclave aging, the fraction of monoclinic phase on the surface was determined every 5 h. Once this exceeded 25 vol%, aging of the bar specimens was stopped.ResultsWhile in the unstained group the mean value of the proportion of monoclinic phase already exceeded 25 vol% after 30 h in the autoclave, this was the case in both stained groups only after 70 h. No measurable phase transformation could be detected after chewing simulation. Only color A3 showed a statistically significant (p ≤ 0.05) decrease in flexural strength after aging in the chewing simulator.SignificanceThe colored zirconia showed a higher resistance to phase transformation through hydrothermal aging. The metal oxides in the staining solutions are assumed to hinder the phase transformation in the zirconia. Therefore, the significant reduction in the stained zirconia after chewing simulation is particularly interesting     

Biaxial flexural strength and phase transformation of Ce-TZP/Al2O3 and Y-TZP core materials after thermocycling and mechanical loading

PURPOSE

The purpose of the present study was to evaluate the effect of thermocycling and mechanical loading on the biaxial flexural strength and the phase transformation of one Ce-TZP/Al₂O₃ and two Y-TZP core materials.

MATERIALS AND METHODS

Thirty disc-shaped specimens were obtained from each material. The specimens were randomly divided into three groups (control, thermocycled, and mechanically loaded). Thermocycling was subjected in distilled water for 10000 cycles. Mechanical loading was subjected with 200 N loads at a frequency of 2 Hz for 100000 times. The mean biaxial flexural strength and phase transformation of the specimens were tested. The Weibull modulus, characteristic strength, 10%, 5% and 1% probabilities of failure were calculated using the biaxial flexural strength data.

RESULTS

The characteristic strengths of Ce-TZP/Al₂O₃ specimens were significantly higher in all groups compared with the other tested materials (P<.001). Statistical results of X-ray diffraction showed that thermocycling and mechanical loading did not affect the monoclinic phase content of the materials. According to Raman spectroscopy results, at the same point and the same material, mechanical loading significantly affected the phase fraction of all materials (P<.05).

CONCLUSION

It was concluded that thermocycling and mechanical loading did not show negative effect on the mean biaxial strength of the tested materials.     

Effect of sintering process on microstructure, 4-point flexural strength,and grain size of yttria-stabilized tetragonal zirconia polycrystal for use in monolithic dental restorations

Statement of problemModifications have been made in the microstructure and sintering parameters of monolithic zirconia to improve esthetics qualities and avoid chipping of 2-layer restorations. However, how these modifications affect the physical and mechanical properties of zirconia is unclear.PurposeThe purpose of this in vitro study was to compare the influence of different sintering parameters on the microstructure, 4-point flexural strength, density, and grain size of 2 commercially available zirconia advocated for the fabrication of monolithic dental prostheses and 1 commercially available zirconia for use as a core material.Material and methodsThree presintered blocks (Ceramill Zolid, Prettau, and IPS e.max ZirCAD) were used. Specimens were cut and sintered as per the manufacturer's recommendation or as per a modified heating protocol. Ceramill Zolid (Z1450) was sintered at 1450 °C, Prettau (P1600) was sintered at 1600 °C, and IPS e.max ZirCAD (I1530) was sintered at 1530 °C by following the manufacturer's heating protocol. Groups Ceramill Zolid Z1530 and Z1600 were sintered at temperatures higher than the manufacturer's recommendation. Specimens from each group (n=13) were analyzed with X-ray diffraction (XRD), density calculus, average grain size measurement, and 4-point flexural tests. Data were compared by using ANOVA (α=.05).ResultsXRD analysis showed the presence of a tetragonal metastable phase in all groups before and after sintering. No significant differences were found in relative density values for the 3 Ceramill groups (5.98 g/cm³). Groups I1530 (6.03 g/cm³) and P1600 (6.03 g/cm³) had similar density results greater than 6.00 g/cm³. The average grain size of all groups remained lower than 1 μm. P1600 had the highest grain size (0.817 μm), and Z1450 presented the lowest grain size (0.465 μm). P1600 showed the most homogeneous flexural strength and the highest Weibull modulus (m=8.22). Z1530 presented the lowest Weibull modulus (m=4.58). IPS e.max ZirCAD (I1530) had the highest flexural strength (1057.41 ±150.54 MPa), and Ceramill Zolid Z1450 had the lowest (621.01 ±138.08 MPa).ConclusionsThe flexural strength, microstructure, crystal phase, and grain size of the analyzed zirconia varied as per the sintering processing. The IPS e.max ZirCAD had the highest flexural strength (1057.41 ±150.54 MPa), followed by Prettau zirconia (864.18 ±118.21), with a statistically significant difference (P<.05). The Ceramill Zolid zirconia presented the lowest flexural strength, as well as the lowest reliability for all sintering parameters used (Z1450: 621.01 ±138.08 MPa and m=5.42; Z1530: 713.10 ±175.44 MPa and m=4.58; Z1600: 630.15 ±112.08 MPa and m=6.87). At a lower heating rate (8 °C/min), the final density increased and excessive grain growth in group Z1530 was prevented.     

Effect of repair methods and materials on the flexural strength of 3D-printed denture base resin

PURPOSEThe aim of this study was to evaluate the flexural strength of a 3D-printed denture base resin (Cosmos Denture), after different immediate repair techniques with surface treatments and thermocycling.MATERIALS AND METHODSRectangular 3D-printed denture base resin (Cosmos Denture) specimens (N = 130) were thermocycled (5,000 cycles, 5℃ and 55℃) before and after the different repair techniques (n = 10 per group) using an autopolymerized acrylic resin (Jet, J) or a hard relining resin (Soft Confort, SC), and different surface treatments: Jet resin monomer for 180 s (MMA), blasting with aluminum oxide (JAT) or erbium: yttrium-aluminum-garnet laser (L). The control group were intact specimens. A three-point flexural strength test was performed, and data (MPa) were analyzed by ANOVA and Games-Howell post hoc test (α = 0.05). Each failure was observed and classified through stereomicroscope images and the surface treatments were viewed by scanning electron microscope (SEM).RESULTSControl group showed the highest mean of flexural strength, statistically different from the other groups (P < .001), followed by MMA+J group. The groups with L treatment were statistically similar to the MMA groups (P > .05). The JAT+J group was better than the SC and JAT+SC groups (P < .05), but similar to the other groups (P > .05). Adhesive failures were most observed in JAT groups, especially when repaired with SC. The SEM images showed surface changes for all treatments, except JAT alone.CONCLUSIONDenture bases fabricated with 3D-printed resin should be preferably repaired with MMA+J. SC and JAT+SC showed the worst results. Blasting impaired the adhesion of the SC resin.     

Effects of multiple firing processes on the mechanical properties of lithium disilicate glass-ceramics produced by two different production techniques

Statement of problemRepeated firings cause materials to be exposed to additional heat treatments. The effect of these additional heat treatments on the mechanical properties of lithium disilicate glass-ceramics is not fully known.PurposeThe purpose of this in vitro study was to determine the effects of repeated firing on the mechanical properties of lithium disilicate glass-ceramics produced by 2 different techniques, press and computer-aided design and computer-aided manufacturing (CAD-CAM).Material and methodsEighty rectangular (25×4×2 mm) lithium disilicate glass-ceramic specimens were used in this study, 40 produced by heat pressing and 40 by milling, and divided into 4 groups (n=10) with a different number of veneer porcelain firings (1 to 4). After firing, the Vickers hardness, flexural strength (3-point bend test), and fracture toughness were determined, and the specimens were analyzed with an environmental scanning electron micrograph. Data were analyzed with analysis of variance (ANOVA) (α=.05).ResultsThe repeat firing processes did not affect the flexural strength of the specimens in either group (P>.05), while the surface hardness and fracture toughness were significantly changed (P<.05).ConclusionsIncreasing the number of firings adversely affected the mechanical properties of lithium disilicate glass-ceramics.     

Impact of hydrothermal aging on the light transmittance and flexural strength of colored yttria-stabilized zirconia materials of different formulations

Statement of problemYttria-stabilized tetragonal zirconia polycrystal (Y-TZP) materials of different formulations (3Y-TZP, 4Y-TZP, and 5Y-TZP) can be colored by using color liquids. However, practically and clinically relevant factors such as modifications of sintering protocols and hydrothermal aging might affect the extent of light transmittance and flexural strength of zirconia materials of different formulations; studies on these outcomes, however, are lacking.PurposeThe purpose of this in vitro study was to test the impact of hydrothermal aging on the light transmittance and flexural strength of colored zirconia materials compared with a lithium-disilicate (LiSi₂) ceramic.Material and methodsA total of 210 specimens were prepared from 3Y-TZP_0.25 (n=30), 3Y-TZP_0.05 (n=30), 5Y-TZP (n=30), 4Y-TZP (n=60), _pre4Y-TZP (preshaded, n=30), and LiSi₂ (n=30). All specimens, except for _pre4Y-TZP and LiSi₂, were manually colored, predried, and either conventionally sintered at 1450 °C (3Y-TZP_0.25, 3Y-TZP_0.05, 5Y-TZP, and half of 4Y-TZP) or high-speed sintered at 1580 °C (other half of 4Y-TZP and _pre4Y-TZP). Light transmittance was measured initially and after 2, 5, 10, 20, 40, and 160 hours of hydrothermal aging (134 °C, 0.2 MPa). Biaxial flexural strength was tested initially and after 160 hours of hydrothermal aging (n=15). The Kolmogorov-Smirnov test, multivariate analysis, and 1-way ANOVA with the Tukey HSD post hoc test, the t test, and linear mixed models were calculated (α=.05).ResultsLiSi₂ showed the highest translucency, followed by 5Y-TZP, 4Y-TZP, _pre4Y-TZP_speed, 3Y-TZP_0.05, and 3Y-TZP_0.25. 4Y-TZP_speed was most opaque and matte. The decrease in translucency related to aging hours was higher for LiS₂ and conventional sintered zirconia materials than for 4Y-TZP_speed and _pre4Y-TZP_speed. Initially, 3Y-TZP_0.25 had the highest flexural strength, followed by 3Y-TZP_0.05, 4Y-TZP, and _pre4Y-TZP_speed. _pre4Y-TZP_speed was comparable with 4Y-TZP_speed but significantly higher than 5Y-TZP. LiSi₂ had the lowest biaxial flexural strength. Hydrothermal aging increased biaxial flexural strength for 3Y-TZP_0.25 and 3Y-TZP_0.05 (P<.001) but decreased it for 5Y-TZP (P=.005) and _pre4Y-TZP_speed (P<.001). After aging, 4Y-TZP_speed showed comparable values of flexural strength with 4Y-TZP (P=.06) and higher values than _pre4Y-TZP_speed after aging (P=.019).ConclusionsManually colored, conventionally sintered 4Y-TZP was resistant to hydrothermal aging regarding flexural strength. High-speed sintering inhibited color development for manually colored 4Y-TZP but did not affect the resistance to hydrothermal aging. The findings were reversed for industrially preshaded 4Y-TZP.     

The effect of low temperature aging on the mechanical property & phase stability of Y-TZP ceramics

STATEMENT OF PROBLEM

Recently Yttrium-stabilized tetragonal zirconia polycrystal (Y-TZP) has been introduced due to superior flexural strength and fracture toughness compared to other dental ceramic systems. Although zirconia has outstanding mechanical properties, the phenomenon of decrease in the life-time of zirconia resulted from degradation in flexural strength after low temperature aging has been reported.

PURPOSE

The objective of this study was to investigate degradation of flexural strength of Y-TZP ceramics after various low temperature aging treatments and to evaluate the phase stability and micro-structural change after aging by using X-ray diffraction analysis and a scanning electron microscope (SEM).

MATERIAL AND METHODS

Y-TZP blocks of Vita In-Ceram YZ (Vita Zahnfabrik, Bad Säckingen, Germany) were prepared in 40 mm (length) × 4 mm (width) × 3 mm (height) samples. Specimens were artificially aged in distilled water by heat-treatment at a temperature of 75, 100, 125, 150, 175, 200, and 225℃ for 10 hours, in order to induce the phase transformation at the surface. To measure the mechanical property, the specimens were subjected to a four-point bending test using a universal testing machine (Instron model 3365; Instron, Canton, Mass, USA). In addition, X-ray diffraction analysis (DMAX 2500; Rigaku, Tokyo, Japan) and SEM (Hitachi s4700; Jeol Ltd, Tokyo, Japan) were performed to estimate the phase transformation. The statistical analysis was done using SAS 9.1.3 (SAS institute, USA). The flexural strength data of the experimental groups were analyzed by one-way analysis of variance and to detect statistically significant differences (α= .05).

RESULTS

The mean flexural strength of sintered Vita In-Ceram YZ without autoclaving was 798 MPa. When applied aging temperature at below 125℃ for 10 hours, the flexural strength of Vita In-Ceram YZ increased up to 1,161 MPa. However, at above 150℃, the flexural strength started to decrease. Although low temperature aging caused the tetragonal-to-monoclinic phase transformation related to temperature, the minimum flexural strength was above 700 MPa.

CONCLUSION

The monoclinic phase started to appear after aging treatment above 100℃. With the higher aging temperature, the fraction of monoclinic phase increased. The ratio of monoclinic/tetragonal + monoclinic phase reached a plateau value, circa 75% above 175℃. The point of monoclinic concentration at which the flexural strength begins to decrease was between 12% and 54%.