Thermo and mechanical cycling and veneering method do not influence Y-TZP core/veneer interface bond strength

ObjectivesThe purpose of this study was to evaluate the influence of thermal and mechanical cycling and veneering technique on the shear bond strength of Y-TZP (yttrium oxide partially stabilized tetragonal zirconia polycrystal) core–veneer interfaces.Materials and methodsCylindrical Y-TZP specimens were veneered either by layering (n = 20) or by pressing technique (n = 20). A metal ceramic group (CoCr) was used as control (n = 20). Ten specimens for each group were thermal and mechanical cycled and then all samples were subjected to shear bond strength in a universal testing machine with a 0.5 mm/min crosshead speed. Mean shear bond strength (MPa) was analysed with a 2-way analysis of variance and Tukey's test (p < 0.05). Failure mode was determined using stereomicroscopy and scanning electron microscopy (SEM).ResultsThermal and mechanical cycling had no influence on the shear bond strength for all groups. The CoCr group presented the highest bond strength value (p < 0.05) (34.72 ± 7.05 MPa). There was no significant difference between Y-TZP veneered by layering (22.46 ± 2.08 MPa) or pressing (23.58 ± 2.1 MPa) technique. Failure modes were predominantly adhesive for CoCr group, and cohesive within veneer for Y-TZP groups.ConclusionsThermal and mechanical cycling, as well as the veneering technique does not affect Y-TZP core–veneer bond strength.Clinical significanceDifferent methods of veneering Y-TZP restorations would not influence the clinical performance of the core/veneer interfaces.     

Zirconia toughened mica glass ceramics for dental restorations: Wear,thermal, optical and cytocompatibility properties

BackgroundIn an effort to design novel zirconia reinforced mica glass ceramics for dental restorations, clinically relevant properties such as wear, coefficient of thermal expansion, optical transmittance, and cytocompatibility with human gingival fibroblast cell lines were investigated in the present study.Materials & MethodsMicrostructure analysis of two body wear of heat treated mica glass ceramic ceramics (47.2 SiO₂–16.7 Al₂O₃–9.5 K₂O–14.5 MgO–8.5 B₂O₃–6.3 F wt.%) reinforced with 20 wt.% YSZ, were evaluated against a steatite antagonist in a chewing simulator following Willytec Munich method. In addition, Coefficient of thermal expansion (CTE), total transmittance, scattering coefficient and cytocompatibility on human gingival fibroblast cell lines were performed and compared to the commercially available dental ceramic systems.ResultsThe experimental mica glass ceramic demonstrate micro-ploughing, pull out and debris formation along the cutting surface, indicating abrasive wear mechanism. Thermal expansion of mica glass ceramic composite was recorded as 5 × 10⁻⁶/°C, which is lower than the thermal expansion of commercially available core and veneering ceramics. Further, significant differences of transmittance and scattering coefficient of mica glass ceramics with 20 wt.% YSZ with commercial dental ceramics was found and extensive fibroblast cell spreading with filopodial extension, cell-to-cell bridges and proliferation with human gingival fibroblast cell lines.ConclusionWith acceptable cytocompatibility with human gingival fibroblast cells and better wear properties with respect to commercial IPS emax Press, the mica glass ceramic composites (47.2 SiO₂–16.7Al₂O₃–9.5 K₂O–14.5 MgO–8.5 B₂O₃–6.3 F wt.%) with 20 wt.% YSZ have the potential for dental restorative applications as machinable veneering ceramics.     

Effects of ageing on surface textures of veneering ceramics for zirconia frameworks

ObjectivesTo evaluate the effects of ageing on surface textures of veneering ceramics for zirconia frameworks.MethodsFive different veneering ceramics for zirconia frameworks, Vintage ZR (ZR), Cerabien ZR (CZR), VitaVM9 (VM9), Cercon ceram KISS (KISS), and IPS e.max ceram (e.max), and one veneering ceramic with metal frameworks, Vintage MP (MP), were evaluated. Twenty specimens were fabricated from each veneering ceramic. All specimens were divided into two groups, one of which was subjected to accelerated ageing. The other was used as the control. Accelerated ageing was performed on the distilled water for 5 h at 200 °C and 2 atm. Surface textures were examined using laser profilometry, X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS).ResultsCompared to unaged specimens, surface roughness parameters (Ra, Rp, Rv) of all aged specimens except e.max were significantly greater (P = 0.000). Compared to the unaged specimens, sodium and potassium on the surfaces of all the aged specimens significantly decreased (P < 0.05). However, oxygen levels increased significantly (P < 0.05). Silicon showed a tendency to decrease in all aged specimens, and that of ZR, KISS and e.max have a significant decrease (P < 0.01). Numerous ruffled cracks were observed on the surfaces of all aged specimens, as shown by SEM. The peaks of all crystalline phases on the surfaces of all specimens changed after accelerated ageing.ConclusionSurface textures of all examined veneering ceramics were changed by the accelerated ageing test.     

Effects of extreme cooling methods on mechanical properties and shear bond strength of bilayered porcelain/3Y-TZP specimens

ObjectivesThis study investigated the effect of extreme cooling methods on the flexural strength, reliability and shear bond strength of veneer porcelain for zirconia.MethodsVita VM9 porcelain was sintered on zirconia bar specimens and cooled by one of the following methods: inside a switched-off furnace (slow), at room temperature (normal) or immediately by compressed air (fast). Three-point flexural strength tests (FS) were performed on specimens with porcelain under tension (PT, n = 30) and zirconia under tension (ZT, n = 30). Shear bond strength tests (SBS, n = 15) were performed on cylindrical blocks of porcelain, which were applied on zirconia plates. Data were submitted to one-way ANOVA and Tukey's post hoc tests (p < 0.05). Weibull analysis was performed on the PT and ZT configurations.ResultsOne-way ANOVA for the PT configuration was significant, and Tukey's test revealed that fast cooling leads to significantly higher values (p < 0.01) than the other cooling methods. One-way ANOVA for the ZT configuration was not significant (p = 0.06). Weibull analysis showed that normal cooling had slightly higher reliability for both the PT and ZT configurations. Statistical tests showed that slow cooling decreased the SBS value (p < 0.01) and showed less adhesive fracture modes than the other cooling methods.Clinical SignificanceSlow cooling seems to affect the veneer resistance and adhesion to the zirconia core; however, the reliability of fast cooling was slightly lower than that of the other methods.     

Effect of thermal expansion mismatch on the Y-TZP/veneer interfacial adhesion determined by strain energy release rate

PurposesThe aim of this study was to assess the effect of differences in the thermal expansion behaviour of veneering ceramics on the adhesion to Y-TZP, using a fracture mechanics approach.MethodsSeven veneering ceramics (VM7, VM9, VM13, Lava Ceram, Zirox, Triceram, Allux) and one Y-TZP ceramic were investigated. Thermal expansion coefficients and glass transition temperatures were determined to calculate residual stresses (σ_R, MPa) between core and veneer. Subsequently, the veneering ceramics were fired onto rectangular shaped zirconia specimens, ground flat and notched on the veneering porcelain side. Then specimens were loaded in a four-point bending test and load-displacement curves were recorded. The critical load to induce stable crack extension at the adhesion interface was evaluated to calculate the strain energy release rate (G, J/m²) for each system.ResultsResidual stresses ranged from ?48.3 ± 1.5 MPa (VM7) to 36.1 ± 4.8 MPa (VM13) with significant differences between all groups (p < 0.05). The strain energy release rate of the Y-TZP/veneer specimens ranged from 8.2 ± 1.7 J/m² (Lava Ceram) to 17.1 ± 2.8 J/m² (VM9). Values for G could not be obtained with the VM7, Allux and VM13 specimens, due to spontaneous debonding or unstable crack growth. Except for Triceram and Zirox specimens, strain energy release rate was significantly different between all groups (p < 0.05).ConclusionThermal residual stresses and strain energy release rates were correlated. Slight compressive stresses in the region of ?20 MPa were beneficial for the Y-TZP/veneer interfacial adhesion. Stresses higher or lower than this value exhibited decreased adhesion.     

Effect of in vitro aging on the flexural strength and probability to fracture of Y-TZP zirconia ceramics for all-ceramic restorations

ObjectivesDental zirconia restorations should present long-term clinical survival and be in service within the oral environment for many years. However, low temperature degradation could affect their mechanical properties and survival. The aim of this study was to investigate the effect of in vitro aging on the flexural strength of yttrium-stabilized (Y-TZP) zirconia ceramics for ceramic restorations.MethodsOne hundred twenty bar-shaped specimens were prepared from two ceramics (ZENO Zr (WI) and IPS e.max^® ZirCAD (IV)), and loaded until fracture according to ISO 6872. The specimens from each ceramic (n_x = 60) were divided in three groups (control, aged for 5 h, aged for 10 h). One-way ANOVA was used to assess statistically significant differences among flexural strength values (P < 0.05). The variability of the flexural strength values was analyzed using the two-parameter Weibull distribution function, which was applied for the estimation of Weibull modulus (m) and characteristic strength (σ₀). The crystalline phase polymorphs of the materials (tetragonal, t, and monoclinic, m, zirconia) were investigated by X-ray diffraction (XRD) analysis, Raman spectroscopy and Fourier transform infrared (FTIR) spectroscopy.ResultsA slight increase of the flexural strength after 5 h, and a decrease after 10 h of aging, was recorded for both ceramics, however statistically significant was for the WI group (P < 0.05). Both ceramics presented a t → m phase transformation, with the m-phase increasing from 4 to 5% at 5 h to around 15% after 10 h.SignificanceThe significant reduction of the flexural strength after 10 h of in vitro aging, suggests high fracture probability for one of the zirconia ceramics tested.     

Effect of heat treatment and in vitro aging on the microstructure and mechanical properties of cold isostatic-pressed zirconia ceramics for dental restorations

ObjectivesThe temperature variations during the veneering firing cycles of a zirconia dental ceramic can negatively affect its mechanical properties. A possible synergistic effect of both heat-treatment and aging while exposed to the oral environment could result to catastrophic failure. The aim of the present study was to investigate the effect of heat treatment followed during veneering and in vitro aging on the mechanical and microstructural properties of zirconia dental ceramics.MethodsThree specimens from each of two zirconia blocks (Ivoclar IPS e.max ZirCAD (IV) and Wieland ZENO Zr (WI)) were cut by CAD/CAM technology, fully sintered and polished. Each one was cut in four equal parts. One part was used as control (C), one was heat-treated (H), one was aged (A) (134 °C, 2 bar, 10 h) and one was heat-treated and subsequently aged (HA). The mechanical properties (nano-hardness (H) and elastic modulus (E*)) were investigated by nano-indentation tests while the surface characterization was carried out with XRD, FTIR and SEM.ResultsDifferent treatments on IV and WI samples resulted in a reduction of both H and E* values, however the differences were not statistically significant (p > 0.05). The combination of treatments imposes an overall effect (p < 0.001), enhancing the influence on both H and E* values. This reduction in mechanical properties was followed by an increase of monoclinic content. Greater variations in both H and E* values were recorded for WI samples.SignificanceThe clinical performance of zirconia dental ceramics may be affected during firing and aging resulting in increased probability of failure.     

Approach for valuating the influence of laboratory simulation

ObjectiveThe aim of this investigation was to determine the fracture resistance of zirconia fixed partial dentures (FPDs) after laboratory simulation. Failure type and failure rates during simulation were compared to available clinical data for estimating the relevance of the simulation.Methods32 FPDs were fabricated of a zirconia ceramic and a corresponding ceramic veneer. The FPDs were adhesively bonded on human molars and artificial aging was performed for investigating the survival rate during thermal cycling and mechanical loading (TCML1; 3.6 Mio × 50 N ML). Survival rates were compared to available clinical data and the TCML parameter “mastication force” was adapted accordingly for a second TCML run (TCML2; 3.6 Mio × 100 N ML). The fracture resistance of the FPDs which survived TCML was determined. FPDs were examined without TCML (control) or after TCML according to literature (1.2 Mio × 50 N ML). Data were statistically analyzed (Mann–Whitney U-test) and curve fitting/regression analysis of the survival rates was performed.ResultsTCML reduced survival rates down to 63%. Failures during TCML were chipping off of the veneering ceramic, no zirconia framework was damaged. Under clinical conditions comparable failures (chipping) are reported. The clinical survival rate (～10%) is lower compared to TCML data because of the short period of observation. The fracture resistance after TCML was significantly reduced from 1058 N (control) to values between 320 and 533 N.ConclusionThe results indicate that TCML with 1.2 Mio × 50 N provides a sufficient explanatory power. TCML with prolonged simulation time may allow the definition of a mathematical model for estimating future survival rates.     

Influence of surface treatments and resin cement selection on bonding to densely-sintered zirconium-oxide ceramic

ObjectivesTo evaluate the effect of surface conditioning on the microtensile bond strength of zirconium-oxide ceramic to dual-cured resin cements.MethodsEighteen cylinder-shaped zirconium-oxide ceramic blocks (Cercon^® Zirconia, Dentsply) were treated as follows: (1) Sandblasting with 125 μm aluminum-oxide (Al₂O₃) particles; (2) tribochemical silica coating using 50 μm Al₂O₃ particles modified by silica; (3) no treatment. Each ceramic cylinder was duplicated in composite resin (Tetric Evo Ceram, Ivoclar-Vivadent) using a silicon mold. Composite cylinders were bonded to conditioned ceramics using: (1) Calibra (Densply Caulk); (2) Clearfil Esthetic Cement (Kuraray); (3) Rely × Unicem (3 M ESPE). After 24 h bonded specimens were cut into microtensile sticks that were loaded in tension until failure. Data were analyzed using two-way ANOVA and Student–Newman–Keuls test for multiple comparisons (p < 0.05). Failure mode was recorded and the interfacial morphology of debonded specimens was observed using a scanning electron microscope (SEM). Surface topography and ceramic average surface roughness were analyzed under an atomic force microscope (AFM).ResultsSignificant changes in zirconia surface roughness occurred after sandblasting (p < 0.001). Bond strength of Clearfil cement to zirconia was significantly higher than that of Rely × Unicem and Calibra, regardless of the surface treatment (p < 0.001). When using Calibra, premature failures occurred in non-treated and silica coated zirconia surfaces.SignificanceThe phosphate monomer-containing luting system (Clearfil Esthetic Cement) is recommended to bond zirconia ceramics and surface treatments are not necessary.     

High-strength CAD/CAM-fabricated veneering material sintered to zirconia copings — A new fabrication mode for all-ceramic restorations

ObjectivesWith this in vitro study the fracture strength of zirconia-based crown copings being veneered with a CAD/CAM generated high-strength ceramic cap by sintering is compared with anatomically identical zirconia-based crowns, which were either overpressed or veneered by the layering technique for completion.MethodsA 1.2 mm, 360° chamfer preparation was performed on a second maxillary molar and was dublicated 15 times in a cobalt–chromium-alloy. A sample of 45 zirconia copings was produced and divided into three groups. In the first group (VT) zirconia copings received conventional veneering in layering technique, in the second group the veneering porcelain was pressed over the zirconia coping (PT), and for the third group (ST) a CAD/CAM-fabricated high-strength anatomically shaped veneering cap was sintered onto the zirconia coping. All crowns were cemented conventionally onto their dies and tested in the universal testing machine until clinical failure. The fracture load data were compared by a one-way analysis of variance and a multiple comparison posthoc test (α < 0.05).ResultsSpecimens from group VT showed a mean (S.D.) fracture load of 3700.39 (1238.72) N, group OT 3523.73 (1181.11) N and group ST 6262.67 (2257.42) N. The difference between groups VT/OT and ST were statistically significant (P < 0.001).SignificanceThe new CAD/CAM-fabricated bilayered restorations (ST) were superior to the present techniques (VT and OT) in terms of fracture load and offer the possibility to produce cost-effective crowns and fixed partial dentures with a potential lower risk of chippings.     

Effect of thermal misfit between different veneering ceramics and zirconia frameworks on in vitro fracture load of single crowns

Thermal misfit is deemed as one reason for the chipping of veneered zirconia restorations. Aim of the present study was to assess the effect of thermal misfit on the fracture load of veneered zirconia frameworks and to evaluate the applicability of a universal veneering ceramic for both zirconia and titanium frameworks. Fracture loads of zirconia and titanium frameworks veneered with different ceramics were measured. Differences in the thermal expansion coefficients of core and veneer (Delta alpha), as well as differences between glass transition temperatures of the veneering ceramics and room temperature (Delta T)--which is considered as the effective temperature range for stress formation, were determined. In the zirconia group, fracture load ranged from 818.0 +/- 127.2 to 935.2 +/- 186.3 N without significant differences (Student's t-test, p < 0.05). Moreover, zirconia and titanium crowns veneered with the universal veneering ceramic revealed high fracture load. Results also showed a correlation to the product Delta alpha x Delta T, such that if 185 x 10(-6) < Delta alpha x Delta T < 1120 x 10(-6), a veneering ceramic adapted for titanium might be likewise applicable for zirconia.     

Difference in opalescence of restorative materials by the illuminant

ObjectivesTo determine the differences in the opalescence parameter (OP) of indirect and direct resin composites, veneer ceramics and bovine enamel relative to the CIE standard illuminants D65, A and F2.MethodsBelleGlass NG (indirect resin; 10 shades) and Estelite Sigma (direct resin; 12 shades), and 4 shades of veneer ceramics were investigated. Bovine enamel was used as a reference. Reflected and transmitted colors of specimens were measured relative to the illuminants D65, A and F2 with a reflection spectrophotometer. OP values relative to the three illuminants [OP(D65), OP(A) and OP(F2)], difference in OP (ΔOP) and OP difference ratio relative to OP(D65) [ΔOP/OP(D65)] by the change of illuminants were calculated. Within each restorative material, ΔOP and ΔOP/OP(D65) values were analyzed with two-way analysis of variance (ANOVA), with the fixed factors of the shade designation and the combination of illuminants (α = 0.05).ResultsΔOP and ΔOP/OP(D65) values were influenced by the two factors within each restorative material based on two-way ANOVA. High opalescent materials showed higher ΔOP values. OP(D65) was lower than OP(F2) and OP(A) values. Restorative materials showed lower ΔOP/OP(D65) values than bovine enamel. Correlation coefficients between OP values relative to different illuminants were higher than 0.961 (P < 0.01).SignificanceDirect resin composites instead of ceramics or indirect resin composites should be recommended in clinical dentistry since they showed similar opalescence properties as compared with natural tooth enamel.     

Surface characterization of dental ceramics and initial streptococcal adhesion in vitro

ObjectivesThe aim of this in vitro study was to investigate the surface properties of dental ceramic materials belonging to different ceramic classes, and to correlate the findings to the initial adherence of three oral streptococcal strains.MethodsRectangular specimens were prepared from different ceramic materials (glass/lithium disilicate glass/glass-infiltrated zirconia/partially sintered zirconia/hipped zirconia ceramic) and polished; surface roughness (Ra) was determined. Glass plates were used as a control. Specimens were incubated with phosphate-buffered saline or an artificial saliva (protein mixture; 2 h, 37 °C). Surface free energy (γ^t) and its polar (γ^p) and disperse (γ^d) contribution were determined prior to and after artificial saliva exposure. Uncoated and protein-coated specimens were incubated with Streptococcus gordonii DSMZ 6777, Streptococcus oralis DSMZ 20068 or Streptococcus sanguinis DSMZ 20068 suspension for 2.5 h at 37 °C (n = 15 for each treatment and strain). Adherent streptococci were quantified fluorometrically.ResultsThe lithium disilicate glass ceramic showed the highest values for Ra; the lowest values were found for the glass ceramic, the partially sintered zirconia and the hipped zirconia ceramic. Protein coating caused a significant increase in γ^t and γ^p, but not in the control material. The control material showed higher values for streptococcal adhesion than all ceramic materials. After protein coating, only slight and random differences in streptococcal adhesion were found between the various ceramic materials.SignificanceDental ceramic materials show differences in terms of Ra, γ^t and initial streptococcal adhesion; however, correlations between surface properties and streptococcal adhesion were poor.     

Bridging the gap between clinical failure and laboratory fracture strength tests using a fractographic approach

ObjectiveThe aim of this study was to analyze and to compare the fracture type and the stress at failure of clinically fractured zirconia-based all ceramic restorations with that of morphologically similar replicas tested in a laboratory setup.MethodsReplicas of the same shape and dimensions were made for 19 crowns and 17 fixed partial dentures, all made of veneered zirconia frameworks, which fractured during intra-oral service. The replicas were statically loaded by applying axial load in a universal testing machine. The principles of fractography were used to identify the location and the dimensions of the critical crack and to estimate the stress at failure. Failure was classified according to origin and type (P < 0.05 was considered significant).ResultsClinically fractured restorations failed due to either: delamination of the veneer ceramic (28.2 ± 9 MPa), defects at core veneer interface (27.7 ± 6 MPa), the generation of Hoop stresses (884.3 ± 266 MPa), radial cracking (831 MPa), or fracture of the connector (971 ± 343 MPa). The replicas failed by mainly by cone cracking of the veneer ceramic (52.4 ± 34.8 MPa) or by fracture of the connector (1098.9 ± 259 MPa). The estimated stress at failure was significantly higher for the replicas compared to the clinically fractured restorations (F = 6.8, P < 0.01).SignificanceWithin limitations of this study, careful design of fracture strength test would lead to more clinically relevant data. The performance of zirconia veneered restorations could be further improved with careful design considerations.     

Effect of processing induced particle alignment on the fracture toughness and fracture behavior of multiphase dental ceramics

ObjectiveTo investigate the processing induced particle alignment on fracture behavior of four multiphase dental ceramics (one porcelain, two glass–ceramics and a glass-infiltrated–alumina composite).MethodsDisks (Ø12 mm × 1.1 mm-thick) and bars (3 mm × 4 mm × 20 mm) of each material were processed according to manufacturer instructions, machined and polished. Fracture toughness (K_Ic) was determined by the indentation strength method using 3-point bending and biaxial flexure fixtures for the fracture of bars and disks, respectively. Microstructural and fractographic analyses were performed with scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction.ResultsThe isotropic microstructure of the porcelain and the leucite-based glass–ceramic resulted in similar fracture toughness values regardless of the specimen geometry. On the other hand, materials containing second-phase particles with high aspect ratio (lithium disilicate glass–ceramic and glass-infiltrated–alumina composite) showed lower fracture toughness for disk specimens compared to bars. For the lithium disilicate glass–ceramic disks, it was demonstrated that the occurrence of particle alignment during the heat-pressing procedure resulted in an unfavorable pattern that created weak microstructural paths during the biaxial test. For the glass-infiltrated–alumina composite, the microstructural analysis showed that the large alumina platelets tended to align their large surfaces perpendicularly to the direction of particle deposition during slip casting of green preforms.SignificanceThe fracture toughness of dental ceramics with anisotropic microstructure should be determined by means of biaxial testing, since it results in lower values.     

Manufacture,characterisation and properties of novel fluorcanasite glass–ceramics

ObjectiveThe aim of this study was to investigate the manufacture and characterisation of different compositions of fluorcanasite glass–ceramics with reduced fluorine content and to assess their mechanical and physical properties.MethodsThree compositional variations (S80, S81 and S82) of a fluorcanasite glass were investigated. Differential thermal analysis (DTA) and X-ray diffraction (XRD) identified crystallisation temperatures and phases. X-ray fluorescence (XRF) determined the element composition in the glass–ceramics. Different heat treatments [2 h nucleation and either 2 or 4 h crystallisation] were used for the glasses. Scanning electron microscopy (SEM) examined the microstructure of the cerammed glass. The chemical solubility, biaxial flexural strength, fracture toughness, hardness and brittleness index of S81 and S82 fluorcanasite were investigated with lithium disilicate (e.max CAD, Ivoclar Vivadent) as a commercial comparison. Statistical analysis was performed using one-way ANOVA with Tukey's multiple comparison tests (P < 0.05). Weibull analysis was employed to examine the reliability of the strength data.ResultsAll compositions successfully produced glasses. XRD analysis confirmed fluorcanasite formation with the S81 and S82 compositions, with the S82 (2 + 2 h) showing the most prominent crystal structure. The chemical solubility of the glass–ceramics was significantly different, varying from 2565 ± 507 μg/cm² for the S81 (2 + 2 h) to 722 ± 177 μg/cm² for the S82 (2 + 2 h) to 37.4 ± 25.2 μg/cm² for the lithium disilicate. BFS values were highest for the S82 (2 + 2 h) composition (250 ± 26 MPa) and lithium disilicate (266 ± 37 MPa) glass–ceramics. The fracture toughness was higher for the S82 compositions, with the S82 (2 + 2 h) attaining the highest value of 4.2 ± 0.3 MPa m^1/2(P = 0.01). The S82 (2 + 2 h) fluorcanasite glass–ceramic had the lowest brittleness index.ConclusionThe S82 (2 + 2 h) fluorcanasite glass–ceramic has acceptable chemical solubility, high biaxial flexural strength, fracture toughness and hardness.Clinical significanceA novel glass–ceramic has been developed with potential as a restorative material. The S82 (2 + 2 h) has mechanical and physical properties that would allow the glass–ceramic to be used as a machinable core material for veneered resin-bonded ceramic restorations.     

Wear evaluation of the human enamel opposing different Y-TZP dental ceramics and other porcelains

PurposeThis study examined the wear resistance of human enamel and feldspathic porcelain after simulated mastication against 3 zirconia ceramics, heat-pressed ceramic and conventional feldspathic porcelain.Materials and methodsHuman teeth and feldspathic porcelain cusp were tested against ceramic discs. 5 brands were tested – 3 monolithic zirconia, Prettau, Lava, and Rainbow, one lithium disilicate, IPS e.max Press, and one feldspathic porcelain, Vita-Omega 900. The surface was polished using a 600 grit and 1200 grit SiC paper. Each group was loaded for 300,000 cycles in a chewing simulator. The wear resistance was analyzed by measuring the volume of substance lost. The wear surfaces were observed by scanning electron microscopy to determine the wear characteristics.ResultsVita-Omega 900 led to the greatest amount of enamel wears followed by IPS e.max Press, Prettau, Lava and Rainbow. There was a significant difference between Vita-Omega 900 and IPS e.max Press (p < 0.05). The wear values for human enamel were significantly greater than those for feldspathic porcelain, regardless of the surface roughness of the ceramic specimens (p < 0.05).ConclusionThe wear behaviour of human enamel and feldspathic porcelain varies according to the type of substrate materials. On the other hand, 3 zirconia ceramics caused less wear in the abrader than the conventional ceramic.Clinical significanceDental professionals should be aware of the wear effect of dental restorations on the opposing teeth or restorations. The amount of enamel wear was highest in feldspathic porcelains whereas zirconia ceramics caused less wear on the opposing teeth.     

Effect of cooling protocol on mechanical properties and microstructure of dental veneering ceramics

ObjectivesUnderstand how cooling protocols control the microstructure and mechanical properties of veneering porcelains.MethodsTwo porcelain powders were selected, one used to veneer metallic frameworks (VM13) and one for zirconia frameworks (VM9). After the last firing cycle, the monolithic specimens were subjected to two cooling protocols: slow and fast. Flexural strength (FS) was evaluated by three-point beam bending and fracture toughness (K_IC) was evaluated by the single-edge V-notch beam (SEVNB) method. Scanning electron microscopy (SEM) was performed to determine the leucite crystal volume fraction (%), particle size, and matrix microcrack density. The results were compared by analysis of variances (ANOVA) and Tukey’s multiple comparison test.ResultsThe mechanical properties were significantly (p < 0.05) higher for the VM13 porcelain (FS = 111.0 MPa, K_IC = 1.01 MPa.√m) compared to VM9 (FS = 79.6 MPa, K_IC =0.87 MPa.√m) regardless of cooling protocol due to ∼250% higher volume fraction of leucite crystals. The slow cooled VM13 and fast cooled VM9 resulted in the highest and lowest mechanical properties, respectively, while the VM9 slow cooled properties were similar to the VM13 fast cooled. The SEM revealed that the slow cooling significantly increased the volume fraction of leucite crystals by 33–41 %. Across both porcelains, a significant linear correlation between both mechanical properties (strength and toughness) and leucite crystal content was found. Slow cooling was also associated with increased crystal growth resulting in more matrix microcracking.SignificanceControlled crystallization using slow cooling can be applied as a means of strengthening dental porcelains. However, the benefits of slow cooling may be partially offset by increasing the microcrack density in the glass matrix. To achieve the maximum benefit of slow cooling, it is recommending to develop heat treatments to produce porcelain with fine-grained and homogenously dispersed leucite crystals to achieve minimal glass matrix microcracking.     

The development and testing of glaze materials for application to the fit surface of dental ceramic restorations

ObjectivesThe aims of the study were to develop and test overglaze materials for application to the fit surface of dental ceramic restorations, which could be etched and adhesively bonded and increase the flexural strength of the ceramic substrate.MethodsThree glaze materials were developed using commercial glass powders (P25 and P54, Pemco, Canada). P25 (90 wt%) was mixed with P54 (10 wt%) to produce (P25/P54). P54 (90 wt%) was mixed with P25 (10 wt%) to produce (P54/P25). P25 (90 wt%) was mixed with 10 wt% of an experimental glass powder (P25/frit). Eighty-two disc specimens (14 mm × 2 mm) were produced by heat pressing a leucite glass–ceramic and were sandblasted with 50 μm glass beads. Group 1 control specimens (10) were sandblasted. Groups 2–4 (10 per group) were coated using P25/frit (Group 2), P25/P54 (Group 3) and P54/P25 (Group 4) overglazes before sintering. Groups 1–4 were etched for 2 min using 9.5% HF (Gresco, USA). Composite cylinders (Marathon^® v, Den-Mat) were light cured and bonded to the glazed and prepared disc surfaces and groups water stored for 8 days. Groups were tested using shear bond strength (SBS) testing at 0.5 mm/min. Disc specimens (42) were tested using the biaxial flexural strength (BFS) test at a crosshead speed of 0.15 mm/min. Group 1 was tested as sandblasted (21) and Group 2 (21) after coating the tensile surface with P25/frit. Xrd, Eds and Sem analyzes were carried out.ResultsMean SBS (MPa ± S.D.) were: Group 1: 10.7 ± 2.1; Group 2: 9.8 ± 1.9; Group 3: 1.8 ± 1.0 and Group 4: 2.6 ± 1.7. Groups 1 and 2 were statistically different to Groups 3 and 4 (p < 0.001), but there was no difference between Groups 1 and 2 and 3 and 4 (p > 0.05). The mean BFS (MPa ± S.D.) of the overglazed Group 2 (200.2 ± 22.9) was statistically different (p < 0.001) to Group 1 (150.4 ± 14.3).SignificanceThe P25/frit overglaze significantly (p < 0.001) increased the biaxial flexural strength of the leucite glass–ceramic substrate and produced comparable shear bond strengths to an etched and bonded control. The application of etched overglaze materials to dental glass–ceramic and ceramic substrates may be useful in adhesive dentistry.     

Effect of water aging on microtensile bond strength of dual-cured resin cements to pre-treated sintered zirconium-oxide ceramics

ObjectivesTo evaluate the hydrolytic stability of different dual-cure resin cements when luted to zirconia ceramic.MethodsEighteen cylinder-shaped zirconia blocks (Cercon Zirconia, Dentsply) were conditioned with: Group 1, no treatment; Group 2, sandblasting (125 μm alumina–Al₂O₃-particles); Group 3, tribochemical silica coating (50 μm silica-modified Al₂O₃ particles). Ceramic blocks were duplicated in composite resin (Tetric Evo Ceram, Ivoclar-Vivadent). Composite disks were luted to pre-treated ceramic surfaces using: (1) Clearfil Esthetic Cement (CEC; Kuraray); (2) Rely X Unicem (RXU; 3M ESPE); (3) Calibra (CAL; Dentsply Caulk). After 24 h, bonded samples were cut into microtensile sticks (1 mm²). Half of the sticks were loaded in tension until failure (cross-head speed of 0.5 mm/min). The remaining half was tested after 6 months of water storage at 37 °C. Data was analyzed with three-way ANOVA and Tukey’s test (P <0.05). Fractographic analysis was performed by SEM.ResultsAfter 24 h, bond strength of CEC to zirconia was significantly higher than that of RXU and CAL, independently from the ceramic pre-treatment (P <0.001). Using CAL, all samples failed prematurely except when luting to sandblasted surfaces. After 6 months of water aging, bond strength of CEC significantly decreased. RXU did not significantly alter bond strengths. Adhesion of sandblasted specimens luted with CAL fell over time. Micromorphological alterations were evident after water storage.SignificanceResin–ceramic interfacial longevity depended on cement selection rather than on surface pre-treatments. CEC and RXU were both suitable for luting zirconia. Water aging played an important role in the durability of zirconia-to-composite chemical bonds.