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1.
The working environment for tubing in oil and gas fields is becoming more and more serious due to the exploration of unconventional oil and gas resources, leading to the increasing need for a protective internal coating to be used in tubing. Therefore, a new mica–graphene/epoxy composite coating with different graphene contents (0.0, 0.2, 0.5, 0.7, and 1.0 wt.%) was prepared to improve the tubing resistance to a corrosive medium, an autoclave was used to simulate the working environment, and an electrochemical workstation assisted by three-electrodes was used to study the electrochemical characteristics of the coating. The results showed that the addition of a certain amount of graphene into the mica/epoxy coating significantly improved the corrosion resistance of the composite coating, and when the graphene content increased, the corrosion resistance of the mica/epoxy coating first increased and then decreased when the corrosion current density of a 35 wt.% 800# mica/epoxy coating with a 0.7 wt.% graphene content was the lowest (7.11 × 10−13 A·cm−2), the corrosion potential was the highest (292 mV), the polarization resistance was the largest (3.463 × 109 Ω·cm2), and the corrosion resistance was improved by 89.3% compared to the coating without graphene. Furthermore, the adhesion of the coating with 0.7 wt.% graphene was also the largest (8.81 MPa, increased by 3.4%) and had the smallest diffusion coefficient (1.566 × 107 cm2·s−1, decreased by 76.1%), and the thermal stability improved by 18.6%. Finally, the corrosion resistance mechanism of the composite coating with different graphene contents at different soaking times was revealed based on the electrochemistry and morphology characteristics other than water absorption and contact angle.  相似文献   

2.
In this study, dense anticorrosion magnesium–aluminum layered double hydroxide (MgAl-LDH) films were prepared for the first time by introducing a cationic surfactant tetradecyltrimethyl ammonium bromide (TTAB) in the process of in situ hydrothermal synthesis of Mg-Al LDH films on an AZ31 magnesium alloy. Results of XRD, FTIR, and SEM confirmed that TTAB forms the MgAl-LDH-TTAB, although TTAB cannot enter into LDH layers, and MgAl-LDH-TTAB powders are much smaller and more homogenous than MgAl-CO32−-LDH powders. Results of SEM, EDS, mapping, and XPS confirmed that TTAB forms the MgAl-LDH-TTAB films and endows LDH films with denser structure, which provides films with better shielding efficiency. Results of potentiodynamic polarization curves (PDP) and electrochemical impedance spectroscopy (EIS) confirmed that MgAl-LDH-TTABx g films have better corrosion resistance than an MgAl-CO32−-LDH film. The corrosion current density (icorr) of the MgAl-LDH-TTAB0.35 g film in 3.5 wt.% NaCl solution was reduced to 1.09 × 10−8 A.cm−2 and the |Z|f = 0.05 Hz value was increased to 4.48 × 105 Ω·cm2. Moreover, the increasing concentration of TTAB in MgAl-LDH-TTABx g (x = 0.025, 0.05, 0.1, 0.2 and 0.35) provided denser outer layer LDH films and thereby increased the corrosion resistance of the AZ31 Mg alloy. Additionally, the |Z|f = 0.05 Hz values of the MgAl-LDH-TTAB0.35 g film still remained at 105 Ω·cm2 after being immersed in 3.5 wt.% NaCl solution for 168 h, implying the good long-term corrosion resistance of MgAl-LDH-TTABx g films. Therefore, introducing cationic surfactant in the process of in situ hydrothermal synthesis can be seen as a novel approach to creating efficient anticorrosion LDH films for Mg alloys.  相似文献   

3.
In order to study the effect of element B on the corrosion resistance of stainless steel-based flux cored wire surfacing alloy, a stainless steel surfacing layer was prepared on the surface of carbon steel plate by melt electrode gas shielded welding, and then the microstructure, electrochemical corrosion resistance, and wear resistance of the surfacing layer were analyzed. The results show that the surfacing layer of surfacing alloy presents M2B and Fe3(C, B) phases based on austenite. Boride formed in deposited metal has good corrosion resistance. Therefore, adding the proper amount of B can significantly improve the corrosion resistance of the surfacing layer. When the boron content is 2%, the corrosion resistance is the best. The minimum self-corrosion current density is 1.75766 × 10−11 mA·cm2, and the maximum self-corrosion potential is −0.254438 V. Maximum impedance curve radius. At this time, the wear resistance of the surfacing layer is also the best.  相似文献   

4.
The number of reinforced concrete structures subject to anoxic conditions such as offshore platforms and geological storage facilities is growing steadily. This study explored the behaviour of embedded steel reinforcement corrosion under anoxic conditions in the presence of different chloride concentrations. Corrosion rate values were obtained by three electrochemical techniques: Linear polarization resistance, electrochemical impedance spectroscopy, and chronopotenciometry. The corrosion rate ceiling observed was 0.98 µA/cm2, irrespective of the chloride content in the concrete. By means of an Evans diagram, it was possible to estimate the value of the cathodic Tafel constant (bc) to be 180 mV dec−1, and the current limit yielded an ilim value of 0.98 µA/cm2. On the other hand, the corrosion potential would lie most likely in the −900 mVAg/AgCl to −1000 mVAg/AgCl range, whilst the bounds for the most probable corrosion rate were 0.61 µA/cm2 to 0.22 µA/cm2. The experiments conducted revealed clear evidence of corrosion-induced pitting that will be assessed in subsequent research.  相似文献   

5.
Selective laser melting (SLM) technology is ushering in a new era of advanced industrial production of metal components. It is of great importance to understand the relationship between the surface features and electrochemical properties of manufactured parts. This work studied the influence of surface orientation on the corrosion resistance of 316L stainless-steel (SS) components manufactured with SLM. The corrosion resistance of the samples was measured using linear polarization resistance (LPR) and electromechanical noise (EN) techniques under three different environments, H2O, 3.5 wt.% NaCl, and 20% H2SO4, analyzing the horizontal (XY) and vertical (XZ) planes. The microstructure and morphology of the samples were obtained by optical (OM) and scanning electron microscopy (SEM). The obtained microstructure showed the grains growing up from the fusion line to the melt pool center and, via SEM-EDS, the presence of irregular and spherical pores was observed. The highest corrosion rate was identified in the H2SO4 solution in the XZ plane with 2.4 × 10−2 mm/year and the XY plane with 1.31 × 10−3 mm/year. The EN technique along with the skewness factor were used to determine the type of corrosion that the material developed. Localized corrosion was observed in the NaCl electrolyte, for the XY and XZ planes (−1.65 and −0.012 skewness factors, respectively), attacking mainly the subgrains of the microstructure and, in some cases, the pores, caused by Cl ions. H2O and H2SO4 solutions presented a uniform corrosion mechanism for the two observed orientations. The morphology identified by SEM was correlated with the results obtained from the electrochemical techniques.  相似文献   

6.
The magnesium alloys Mg-0.5Mn-2Zn, Mg-1.0Mn-2Zn, and Mg-1.5Mn-2Zn (wt.%) with potential biomedical applications, synthesized by powder metallurgy, were investigated to evaluate the influence of manganese content on their microstructure, mechanical properties, and corrosion resistance. The results show that Mg-Mn-Zn alloys prepared by powder metallurgy reached the maximum compressive stress of 316 MPa and the maximum bending strength of 186 MPa, showing their good resistance to compression and bending, and meeting the mechanical properties required for the human bone plate. With an increase in manganese content, the corrosion resistance improved. In the polarization curve, the maximum positive shift of corrosion potential was 92 mV and the maximum decrease of corrosion current density was 10.2%. It was concluded that, of the alloys tested, Mg-1.0Mn-2.0Zn (wt.%) had the best overall performance, and its maximum compressive stress force and corrosion current density reached 232.42 MPa and 1.32 × 10−5 A·cm−2, respectively, being more suitable for service in human body fluids.  相似文献   

7.
The thermoelectric cement-based materials can convert heat into electricity; this makes them promising candidates for impressed current cathodic protection of carbon steel. However, attempts to use the thermoelectric cement-based materials for energy conversion usually results in low conversion efficiency, because of the low electrical conductivity and Seebeck coefficient. Herein, we deposited polyaniline on the surface of MnO2 and fabricated a cement-based thermoelectric device with added PANI/MnO2 composite for the protection of carbon steel in alkaline chloride solution. The nanorod structure (70~80 nm in diameter) and evenly dispersed conductive PANI provide the PANI/MnO2 composite with good electrical conductivity (1.9 ± 0.03 S/cm) and Seebeck coefficient (−7.71 × 103 ± 50 μV/K) and, thereby, increase the Seebeck coefficient of cement-based materials to −2.02 × 103 ± 40 μV/K and the electrical conductivity of cement-based materials to 0.015 ± 0.0003 S/cm. Based on this, the corrosion of the carbon steel was delayed after cathodic protection, which was demonstrated by the electrochemical experiment results, such as the increased resistance of the carbon steel surface from 5.16 × 102 Ω·cm2 to 5.14 × 104 Ω·cm2, increased charge transfer resistance from 11.4 kΩ·cm2 to 1.98 × 106 kΩ·cm2, and the decreased corrosion current density from 1.67 μA/cm2 to 0.32 μA/cm2, underlining the role of anti-corrosion of the PANI/MnO2 composite in the cathodic protection system.  相似文献   

8.
In the aeronautical industry, Al-Cu alloys are used as a structural material in the manufacturing of commercial aircraft due to their high mechanical properties and low density. One of the main issues with these Al-Cu alloy systems is their low corrosion resistance in aggressive substances; as a result, Al-Cu alloys are electrochemically treated by anodizing processes to increase their corrosion resistance. Hard anodizing realized on AA2024 was performed in citric and sulfuric acid solutions for 60 min with constant stirring using current densities 3 and 4.5 A/dm2. After anodizing, a 60 min sealing procedure in water at 95 °C was performed. Scanning electron microscopy (SEM) and Vickers microhardness (HV) measurements were used to characterize the microstructure and mechanical properties of the hard anodizing material. Electrochemical corrosion was carried out using cyclic potentiodynamic polarization curves (CPP) and electrochemical impedance spectroscopy (EIS) in a 3.5 wt. % NaCl solution. The results indicate that the corrosion resistance of Al-Cu alloys in citric acid solutions with a current density 4.5 A/dm2 was the best, with corrosion current densities of 2 × 10−8 and 2 × 10−9 A/cm2. Citric acid-anodized samples had a higher corrosion resistance than un-anodized materials, making citric acid a viable alternative for fabricating hard-anodized Al-Cu alloys.  相似文献   

9.
Zinc protection of galvanized steel is initially dissolved in alkaline solutions. However, a passive layer is formed over time which protects the steel from corrosion. The behavior of galvanized steel exposed to strong alkaline solutions (pH values of 12.7) with a fixed concentration of sulfate ions of 0.04 M is studied here. Electrochemical measurement techniques such as corrosion potential, linear polarization resistance and electrochemical impedance spectroscopy are used. Synergistic effects of sulfate ions are also studied together with other anions such as chloride Cl or bicarbonate ion HCO3 and with other cations such as calcium Ca2+, ammonium NH4+ and magnesium Mg2+. The presence of sulfate ions can also depassivate the steel, leading to a corrosion current density of 0.3 µA/cm2 at the end of the test. The presence of other ions in the solution increases this effect. The increase in corrosion current density caused by cations and anions corresponds to the following orders (greater to lesser influence): NH4+ > Ca2+ > Mg2+ and HCO3 > Cl > SO42−.  相似文献   

10.
LaBaCo2−xMoxO5+δ (LBCMx, x = 0–0.08) cathodes synthesized by a sol-gel method were evaluated for intermediate-temperature solid oxide fuel cells. The limit of the solid solubility of Mo in LBCMx was lower than 0.08. As the content of Mo increased gradually from 0 to 0.06, the thermal expansion coefficient decreased from 20.87 × 10−6 K−1 to 18.47 × 10−6 K−1. The introduction of Mo could increase the conductivity of LBCMx, which varied from 464 S cm−1 to 621 S cm−1 at 800 °C. The polarization resistance of the optimal cathode LBCM0.04 in air at 800 °C was 0.036 Ω cm2, reduced by a factor of 1.67 when compared with the undoped Mo cathode. The corresponding maximum power density of a single cell based on a YSZ electrolyte improved from 165 mW cm−2 to 248 mW cm−2 at 800 °C.  相似文献   

11.
The effect of shot peen forming on the corrosion-resistant of 2024 aluminum alloy in a salt spray environment was studied with an electrochemical workstation. The surface morphology and cross sectional morphology of the original and shot peen-formed sample were studied by a scanning electron microscope. After shot peen forming, the salt spray corrosion resistance of 2024 aluminum alloy was worsened (the corrosion rates of the original alloy and the shot peen-formed alloy were 0.10467 mg/(cm2·h) and 0.27333 mg/(cm2·h), respectively, when the salt spray corrosion time was 5 h). The radius of capacitive reactance arc of the sample subjected to shot peen forming was smaller than that of the original sample. When the salt spray corrosion time was 5 h, the doping density (NA) of the original alloy was 2.5128 × 10−13/cm3. After shot peen forming, the NA of the alloy increased to 15 × 10−13/cm3. For the shot peen-formed sample, pitting corrosion first occurred in the crater lap zone and became severe with salt spray time. The cross sectional morphology of both original and the shot peen-formed samples shows that severe intergranular corrosion occurred in the salt spray environment. However, for the original sample, the intergranular corrosion distribution was lamellar. For shot peen-formed sample, the intergranular corrosion distribution was network.  相似文献   

12.
In this study, Fe40Cr19Mo18C15B8 amorphous coatings were prepared using high velocity oxygen fuel (HVOF) technology. Different temperatures were used in the heat treatment (600 °C, 650 °C, and 700 °C) and the annealed coatings were analyzed by DSC, SEM, TEM, and XRD. XRD and DSC results showed that the coating started to form a crystalline structure after annealing at 650 °C. From the SEM observation, it can be found that when the annealing temperature of the Fe-based amorphous alloy coating reached 700 °C, the surface morphology of the coating became relatively flat. TEM observation showed that when the annealing temperature of the Fe-based amorphous alloy coating was 700 °C, crystal grains in the coating recrystallized with a grain size of 5–20 nm. SAED analysis showed that the precipitated carbide phase was M23C6 phase with different crystal orientations (M = Fe, Cr, Mo). Finally, the corrosion polarization curve showed that the corrosion current density of the coating after annealing only increased by 9.13 μA/cm2, which indicated that the coating after annealing treatment still had excellent corrosion resistance. It also proved that the Fe-based amorphous alloy coating can be used in high-temperature environments. XPS analysis showed that after annealing FeO and Fe2O3 oxide components increased, and the formation of a large number of crystals in the coating resulted in a decrease in corrosion resistance.  相似文献   

13.
This paper evaluates the amount of KMnO4 in simulated concrete pore solution (pH 12.8) on the corrosion behaviour of hot-dip galvanized steel (HDG). In the range of used MnO4 (10−4, 10−3, 10−2 mol·L−1), corrosion behaviour is examined with regard to hydrogen evolution and composition (protective barrier properties) of forming corrosion products. The corrosion behaviour of HDG samples is evaluated using Rp/Ecorr and EIS. The composition of corrosion products is evaluated using SEM, XRD, XPS and AAS. The effective MnO4 ion concentration to prevent the corrosion of coating with hydrogen evolution is 10−3 mol·L−1; lower concentrations only prolong the time to passivation (corrosion with hydrogen evolution). The highest used MnO4 concentration ensures corrosion behaviour without hydrogen evolution but also leads to the formation of less-protective amorphous corrosion products rich in MnII/MnIII phases.  相似文献   

14.
The effect of iron and yttrium additions on glass forming ability and corrosion resistance of Al88Y8-xFe4+x (x = 0, 1, 2 at.%) alloys in the form of ingots and melt-spun ribbons was investigated. The crystalline multiphase structure of ingots and amorphous-crystalline structure of ribbons were examined by a number of analytical techniques including X-ray diffraction, Mössbauer spectroscopy, and transmission electron microscopy. It was confirmed that the higher Fe additions contributed to formation of amorphous structures. The impact of chemical composition and structure of alloys on their corrosion resistance was characterized by electrochemical tests in 3.5% NaCl solution at 25 °C. The identification of the mechanism of chemical reactions taking place during polarization test along with the morphology and internal structure of the surface oxide films generated was performed. It was revealed that the best corrosion resistance was achieved for the Al88Y7Fe5 alloy in the form of ribbon, which exhibited the lowest corrosion current density (jcorr = 0.09 μA/cm2) and the highest polarization resistance (Rp = 96.7 kΩ∙cm2).  相似文献   

15.
In this article, we reported on a Ga2O3-based Schottky barrier diode and heterojunction diode from MOCVD. The Si-doped n-type Ga2O3 drift layer, grown by MOCVD, exhibited high crystal quality, flat surfaces, and uniform doping. The distribution of unintentional impurities in the films was studied. Then nickel Schottky barrier diode and p-NiO/n-Ga2O3 heterojunction diode were fabricated and measured. Without any electric field management structure, the Schottky barrier diode and heterojunction diode have specific resistances of 3.0 mΩ·cm2 and 6.2 mΩ·cm2, breakdown voltages of 380 V and 740 V, thus yielding power figures of merit of 48 MW·cm−2 and 88 MW·cm−2, respectively. Besides, both devices exhibit a current on/off ratio of more than 1010. This shows the prospect of MOCVD in power device manufacture.  相似文献   

16.
Long-term corrosion protection of metals might be provided by nanocomposite coatings having synergistic qualities. In this perspective, rapeseed oil-based polyurethane (ROPU) and nanocomposites with calcium and magnesium ions were designed. The structure of these nanocomposites was established through Fourier-transform infrared spectroscopy (FT-IR). The morphological studies were carried out using scanning electron microscopy (SEM) as well as transmission electron microscopy (TEM). Their thermal characteristics were studied using thermogravimetric analysis (TGA). Electrochemical experiments were applied for the assessment of the corrosion inhibition performance of these coatings in 3.5 wt. % NaCl solution for 7 days. After completion of the test, the results revealed a very low icorr value of 7.73 × 10−10 A cm−2, a low corrosion rate of 8.342 × 10−5 mpy, impedance 1.0 × 107 Ω cm2, and phase angle (approx 90°). These findings demonstrated that nanocomposite coatings outperformed ordinary ROPU and other published methods in terms of anticorrosive activity. The excellent anti-corrosive characteristic of the suggested nanocomposite coatings opens up new possibilities for the creation of advanced high-performance coatings for a variety of metal industries.  相似文献   

17.
High temperature lubricating composites have been widely used in aerospace and other high-tech industries. In the actual application process, high temperature oxidation resistance is a very importance parameter. In this paper, BaO/TiO2-enhanced NiAl-based composites were prepared by vacuum hot-press sintering. The oxidation resistance performance of the composites at 800 °C was investigated. The composites exhibited very good sintered compactness and only a few pores were present. Meanwhile, the composite had excellent oxidation resistance properties due to the formation of a dense Al2O3 layer which could prevent further oxidation of the internal substrate; its oxidation mechanism was mainly decided by the outward diffusion of Al and the inward diffusion of O. The addition of BaO/TiO2 introduced more boundaries and made the Kp value increase from 1.2 × 10−14 g2/cm4 s to 3.3 × 10−14 g2/cm4 s, leading to a slight reduction in the oxidation resistance performance of the composites—although it was still excellent.  相似文献   

18.
Triple perovskite has been recently developed for the intermediate temperature solid oxide fuel cell (IT-SOFC). The performance of Nd1.5Ba1.5CoFeMnO9−δ (NBCFM) cathodes for IT-SOFC is investigated in this work. The interfacial polarization resistance (RP) of NBCFM is 1.1273 Ω cm2~0.1587 Ω cm2 in the range of 700–800 °C, showing good electrochemical performance. The linear thermal expansion coefficient of NBCFM is 17.40 × 10−6 K−1 at 40–800 °C, which is significantly higher than that of the electrolyte. In order to further improve the electrochemical performance and reduce the thermal expansion coefficient (TEC) of NBCFM, Ce0.8Sm0.2O2−δ (SDC) is mixed with NBCFM to prepare an NBCFM-xSDC composite cathode (x = 0, 10, 20, 30, 40 wt.%). The thermal expansion coefficient decreases monotonically from 17.40 × 10−6 K−1 to 15.25 × 10−6 K−1. The surface oxygen exchange coefficient of NBCFM-xSDC at a given temperature increases from 10−4 to 10−3 cm s−1 over the po2 range from 0.01 to 0.09 atm, exhibiting fast surface exchange kinetics. The area specific resistance (ASR) of NBCFM-30%SDC is 0.06575 Ω cm2 at 800 °C, which is only 41% of the ASR value of NBCFM (0.15872 Ω cm2). The outstanding performance indicates the feasibility of NBCFM-30% SDC as an IT-SOFC cathode material. This study provides a promising strategy for designing high-performance composite cathodes for SOFCs based on triple perovskite structures.  相似文献   

19.
Materials with pyrochlore structure A2B2O7 have attracted considerable attention owing to their various applications as catalysts, sensors, electrolytes, electrodes, and magnets due to the unique crystal structure and thermal stability. At the same time, the possibility of using such materials for electrochemical applications in salt melts has not been studied. This paper presents the new results of obtaining high-density Mg2+-doped ceramics based on Gd2Zr2O7 with pyrochlore structure and comprehensive investigation of the electrical properties and chemical stability in a lithium chloride melt with additives of various concentrations of lithium oxide, performed for the first time. The solid solution of Gd2−xMgxZr2O7−x/2 (0 ≤ x ≤ 0.10) with the pyrochlore structure was obtained by mechanically milling stoichiometric mixtures of the corresponding oxides, followed by annealing at 1500 °C. The lattice parameter changed non-linearly as a result of different mechanisms of Mg2+ incorporation into the Gd2Zr2O7 structure. At low dopant concentrations (x ≤ 0.03) some interstitial positions can be substituted by Mg2+, with further increasing Mg2+-content, the decrease in the lattice parameter occurred due to the substitution of host-ion sites with smaller dopant-ion. High-density ceramics 99% was prepared at T = 1500 °C. According to the results of the measurements of electrical conductivity as a function of oxygen partial pressure, all investigated samples were characterized by the dominant ionic type of conductivity over a wide range of pO2 (1 × 10–18 ≤ pO2 ≤ 0.21 atm) and T < 800 °C. The sample with the composition of x = 0.03 had the highest oxygen-ion conductivity (10−3 S·cm−1 at 600 °C). The investigation of chemical stability of ceramics in the melt of LiCl with 2.5 mas.% Li2O showed that the sample did not react with the melt during the exposed time of one week at the temperature of 650 °C. This result makes it possible to use these materials as oxygen activity sensors in halide melts.  相似文献   

20.
Electrochemical oxidation (EO) of organic compounds and ammonium in the complex matrix of landfill leachates (LLs) was investigated using three different boron-doped diamond electrodes produced on silicon substrate (BDD/Si)(levels of boron doping [B]/[C] = 500, 10,000, and 15,000 ppm—0.5 k; 10 k, and 15 k, respectively) during 8-h tests. The LLs were collected from an old landfill in the Pomerania region (Northern Poland) and were characterized by a high concentration of N-NH4+ (2069 ± 103 mg·L−1), chemical oxygen demand (COD) (3608 ± 123 mg·L−1), high salinity (2690 ± 70 mg Cl·L−1, 1353 ± 70 mg SO42−·L−1), and poor biodegradability. The experiments revealed that electrochemical oxidation of LLs using BDD 0.5 k and current density (j) = 100 mA·cm−2 was the most effective amongst those tested (C8h/C0: COD = 0.09 ± 0.14 mg·L−1, N-NH4+ = 0.39 ± 0.05 mg·L−1). COD removal fits the model of pseudo-first-order reactions and N-NH4+ removal in most cases follows second-order kinetics. The double increase in biodegradability index—to 0.22 ± 0.05 (BDD 0.5 k, j = 50 mA·cm−2) shows the potential application of EO prior biological treatment. Despite EO still being an energy consuming process, optimum conditions (COD removal > 70%) might be achieved after 4 h of treatment with an energy consumption of 200 kW·m−3 (BDD 0.5 k, j = 100 mA·cm−2).  相似文献   

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