Increase of pullout strength of spinal pedicle screws with conical core: biomechanical tests and finite element analyses.

Screw loosening can threaten pedicle screw fixation of the spine. Conical screws can improve the bending strength, but studies of their pullout strength as compared with that of cylindrical screws have shown wide variation. In the present study, polyurethane foam with two different densities (0.32 and 0.16 gm/cm3) was used to compare the pullout strength and stripping torque among three kinds of pedicle screws with different degrees of core tapering. Three-dimensional finite element models were also developed to compare the structural performance of these screws and to predict their pullout strength. In the mechanical tests, pullout strength was consistently higher in the higher density foam and was closely related to screw insertion torque (r=0.87 and 0.81 for the high and low density foam, respectively) and stripping torque (r=0.92 and 0.78, respectively). Conical core screws with effective foam compaction had significantly higher pullout strength and insertion torque than cylindrical core screws (p<0.05). The results of finite element analyses were closely related to those of the mechanical tests in both situations with or without foam compaction. This study led to three conclusions: polyurethane foam bone yielded consistent experimental results; screws with a conical core could significantly increase pullout strength and insertion torque over cylindrical; and finite element models could reliably reflect the results of mechanical tests.     

Oblique screws at the plate ends increase the fixation strength in synthetic bone test medium

OBJECTIVE: To test the hypothesis that oblique screws at the ends of a plate provide increased strength of fixation as compared to standard screw insertion. DESIGN: Biomechanical laboratory study in synthetic bone test medium. METHODS: Narrow 4.5-mm stainless steel low-contoured dynamic compression plates were anchored with cortical screws to blocks of polyurethane foam. The fixation strength in cantilever bending (gap closing mode) and torsion was quantified using a material testing system. Different constructs were tested to investigate the effect of the screw orientation at the end of the plate (straight versus oblique at 30 degrees), the plate, and bridging length as well as the number of screws. RESULTS: An oblique screw at the plate end produced an increased strength of fixation in all tests; however, the difference was more significant in shorter plates and in constructs with no screw omission adjacent to the fracture site. Both longer plates and increased bridging length produced a significantly stronger construct able to withstand higher compression loads. Under torsional loading, the fixation strength was mainly dependent on the number of screws. CONCLUSIONS: The current data suggest that when using a conventional plating technique, plate length is the most important factor in withstanding forces in cantilever bending. With regard to resisting torsional load, the number of screws is the most important factor. Furthermore, oblique screws at the ends of a plate increase fixation strength.     

Mechanical and structural characteristics of the new BONE-LOK cortical-cancellous internal fixation device

The purpose of this study was to evaluate the structural and mechanical characteristics of a new and unique titanium cortical-cancellous helical compression anchor with BONE-LOK (Triage Medical, Inc., Irvine, CA) technology for compressive internal fixation of fractures and osteotomies. This device provides fixation through the use of a distal helical anchor and a proximal retentive collar that are united by an axially movable pin (U.S. and international patents issued and pending). The helical compression anchor (2.7-mm diameter) was compared with 3.0-mm diameter titanium cancellous screws (Synthes, Paoli, PA) for pullout strength and compression in 7# and 12# synthetic rigid polyurethane foam (simulated bone matrix), and for 3-point bending stiffness. The following results (mean +/- standard deviation) were obtained: foam block pullout strength in 12# foam: 2.7-mm helical compression anchor 70 +/- 2.0 N and 3.0-mm titanium cancellous screws 37 +/- 11 N; in 7# foam: 2.7-mm helical compression anchor 33 +/- 3 N and 3.0-mm titanium cancellous screws 31 +/- 12 N. Three-point bending stiffness, 2.7-mm helical compression anchor 988 +/- 68 N/mm and 3.0-mm titanium cancellous screws 845 +/- 88 N/mm. Compression strength testing in 12# foam: 2.7-mm helical compression anchor 70.8 +/- 4.8 N and 3.0-mm titanium cancellous screws 23.0 +/- 3.1 N, in 7# foam: 2.7-mm helical compression anchor 42.6 +/- 3.2 N and 3.0-mm titanium cancellous screws 10.4 +/- 0.9 N. Results showed greater pullout strength, 3-point bending stiffness, and compression strength for the 2.7-mm helical compression anchor as compared with the 3.0-mm titanium cancellous screws in these testing models. This difference represents a distinct advantage in the new device that warrants further in vivo testing.     

Mechanical characteristics of the new BONE-LOK bi-cortical internal fixation device

The purpose of this study was to evaluate the mechanical characteristics of a new and unique titanium compression anchor with BONE-LOK (Triage Medical, Inc, Irvine, CA) technology for compressive, bi-cortical internal fixation of bone. This device provides fixation through the use of a distal grasping anchor and an adjustable proximal collar that are joined by an axially movable pin and guide wire. The titanium compression anchor, in 2.0-, 2.7-, and 3.5-mm diameters, were compared with cortex screws (Synthes USA, Paoli, PA) of the same diameter and material for pullout strength in 20 lb/cu ft and 30 lb/cu ft solid rigid polyurethane foam; and for compression strength in 20 lb/cu ft foam. Retention strength of the collar was tested independently. The results showed significantly greater pullout strength of the 2.7-mm and 3.5-mm titanium compression anchor as compared with the 2.7-mm and 3.5-mm cortex screws in these test models. Pullout strength of the 2.0-mm titanium compression anchor was not statistically different in comparison with the 2.0-mm cortical screws. Compression strength of the titanium compression anchor was significantly greater than the cortical screws for all diameters tested. These differences represent a distinct advantage with the new device, which warrants further in vivo testing. Collar retention strength testing values were obtained for reference only and have no comparative significance.     

Bending strength and holding power of tibial locking screws

The bending strength and holding power of two types of specially designed tibial locking devices, a both-ends-threaded screw and an unthreaded bolt, were studied and compared with four types of commercially available tibial interlocking screws: Synthes, Howmedica, Richards, and Osteo AG. To test bending strength, the devices were inserted into a high molecular weight polyethylene tube and loaded at their midpoint by a materials testing machine to simulate a three point bending test. Single loading yielding strength and cyclic loading fatigue life were measured. To test holding power, the devices were inserted into tubes made of polyurethane foam, and their tips were loaded axially to measure pushout strength. The devices were tested with two different densities of foam materials and two different sizes of pilot holes. Insertion torque and stripping torque of the screws were measured first. Pushout tests were performed with each screw inserted with a tightness equal to 60% of its stripping torque. Test results showed that the yielding strength and the fatigue life were related closely to the inner diameter of the screws. The stripping torque predicted the pushout strength more reliably than did the insertion torque. All tested devices showed greater holding power in the foam with the higher density and with the smaller pilot holes. The both-ends-threaded screw had the highest pushout strength and a satisfactory fatigue strength. The unthreaded bolt had the highest fatigue strength but only fair holding power. Clinical studies of the use of these two types of locking devices are worthwhile.     

A mechanical comparison of the locking compression plate (LCP) and the low contact-dynamic compression plate (DCP) in an osteoporotic bone model

OBJECTIVE: To determine if locking compression plates (LCP) are mechanically advantageous compared to low-contact dynamic compression plates (DCP) when used as a bridging plate in a synthetic model of osteoporotic bone. METHODS: Five synthetic bars (Synbone Osteoporotic bone) were initially tested in compression and the Young's modulus determined. It was found to be comparable to that of tibial cancellous bone in an 80-year-old woman; thus, the synthetic bars were deemed usable to simulate some properties of osteoporotic bone. Six bars were then instrumented with an 8-hole narrow large fragment DCP with six 4.5-mm cortical screws (placed in holes 1-3 and holes 6-8). Six bars were instrumented with a narrow 8-hole LCP using four 5-mm locking screws (placed in the 1st, 3rd, 6th, and 8th holes). In a third group, 6 synbone bars were instrumented with a narrow 8-hole large fragment DCP. Cortical screws were placed in holes 2-3 and holes 6-7. In holes 1 and 8, two 6.5 fully threaded cancellous screws were inserted. A 1-cm osteotomy was created in the Synbone at the center of each plate to represent a comminuted fracture. Initially, quasi-static testing was carried out on all specimens in compression to a maximum load of 450 N. Then 4-point bend tests were carried out in two planes (0 degrees and 90 degrees) with the maximum bending moment at 3.5 Nm. Finally, torsional testing was done to a maximum load of 3.5 Nm. The specimens were then cycled in axial compression 350 N at 5 Hz for 30,000 cycles. The static nondestructive tests were repeated. The slope of the load deformation curve indicated the relative stiffness of the construct. The slopes were determined pre- and postcycling and the loss of stiffness in each group compared. Statistical analysis was carried out using the paired t-test. The specimens were then loaded to failure in compression. RESULTS: There was no statistical difference in the stiffness of the LCP or in the osteotomy gap postcycling. All specimens in the DCP groups failed initial static testing in axial compression. No fatigue testing could be undertaken in this group. CONCLUSIONS: In a synthetic model, the LCP was mechanically superior to the DCP when used as a bridging plate and tested in axial compression.     

肱骨干骨折髓内外固定的生物力学研究

目的 通过对单一加压钢板螺钉加髓内针、交锁髓内钉和微创技术简单有限内固定加单臂外支架3种不同固定方法治疗肱骨干复杂骨折的生物力学性能进行对比研究,为临床应用提供可靠的生物力学依据.方法 取自愿捐赠的18个新鲜湿润肱骨标本,制备肱骨干复杂骨折模型,根据不同固定方式随机分为3组,每组6个.钢板组:采用单一加压钢板螺钉加髓内针固定;髓内钉组:采用交锁髓内钉固定;外支架组:采用微创技术简单有限内固定加单臂外支架固定.分别进行轴向压缩实验和水平扭转实验.结果 轴向压缩实验:各组载荷-位移曲线呈线性到非线性变化.钢板组及髓内钉组最大载荷值分别为(6162.09±521.06)N和(6738.32±525.89)N,两组比较差异无统计学意义(P>0.05);外支架组最大载荷值为(2753.57±185.59)N,与其余两组比较,差异均有统计学意义(P<0.05).钢板组及外支架组刚度值分别为(171.69±6.49)N/mm和(132.59±2.93)N/mm,两组比较差异无统计学意义(P>0.05);髓内钉组的刚度值为(333.04±36.85)N/mm,与其余两组比较差异有统计学意义(P<0.05).水平扭转实验:各组扭矩-扭角曲线呈线性到非线性变化.髓内钉组和外支架组的最大扭矩分别为(17.12±5.73)Nm和(20.26±6.42)Nm,两组比较差异无统计学意义(P>0.05);钢板组的最大扭矩为(38.24±7.08)Nm,与其余两组比较差异有统计学意义(P<0.05).钢板组及外支架组刚度值分别为(16.36±2.07)Ncm/°和(18.79±2.62)Ncm/°,差异无统计学意义(P>0.05);髓内钉组的刚度值为(11.45±0.22)Ncm/°,与其余两组比较差异有统计学意义(P<0.05).结论 钢板组压缩和扭转强度均较强,旋转刚度较强而压缩刚度较弱;髓内钉组压缩强度和压缩刚度较强,而扭转强度和扭转刚度较弱;外支架组仅在扭转刚度上与钢板组相当,而在其他3项指标上均较弱.     

A biomechanic comparison of an internal radiocarpal-spanning 2.4-mm locking plate and external fixation in a model of distal radius fractures

PURPOSE: To compare the biomechanic stability of distal radius fracture fixation with a new internal radiocarpal-spanning 2.4-mm locking plate, which acts as an internal distal radius fixator, versus a standard distal radius external fixator. The number of locking screws necessary for adequate fracture fixation was also assessed. METHODS: Ten cadaveric specimens were mounted in a loading fixture with cables attached to the 2 flexor and 3 extensor wrist tendons. A 1-cm osteotomy was created to simulate an unstable distal radius fracture. The radiocarpal-spanning locking plate was fixed to the radius and index metacarpal with 4 screws proximally and 4 distally. The specimen was incrementally loaded through the tendons. Motion at the fracture site was determined. Screws were sequentially removed from the construct, the specimen was again incrementally loaded, and fracture motion was measured. The fixation was then changed to an external fixator, and the loading tests were repeated. RESULTS: Fracture fixation with the radiocarpal-spanning 2.4-mm locking plate was significantly more stable with 4 screws proximally and 4 screws distally (4 x 4) and with the 3 x 3 configuration than with the external fixator in both flexion and extension. The 4 x 4 screw configuration was not significantly different from the 3 x 3 screw configuration. The 4 x 4 screw configuration was significantly more stable than the 2 x 2 and 1 x 1 screw configurations in both flexion and extension. All internal fixator configurations and the external fixator showed more fracture displacement at increasingly higher loads. CONCLUSIONS: Fracture fixation with the new internal radiocarpal-spanning 2.4-mm locking plate is more stable than with a standard distal radius external fixator. Only three 2.4-mm locking screws proximally and three 2.4-mm locking screws distally are required for adequate fixation of the locking spanning plate.     

Biomechanical study of 4-hole pubic symphyseal plating: locked versus unlocked constructs

To the authors' knowledge, no published studies have examined the use of locking plates on injuries of the anterior pelvic ring. The purpose of this study was to determine whether locked plates provide enhanced stability in the treatment of pubic symphyseal disruptions. Completely unstable pelvic injuries were simulated in pelvic Sawbones (model 1301; Pacific Research Laboratories, Vashon, Washington) and 2 different fixation constructs used for anterior fixation (4-hole, 3.5-mm pubic symphysis plate with all locked or all unlocked screws). Adjunctive sacroiliac screw fixation with a single 7.3-mm screw placed into S1 was used in all specimens. Specimens were analyzed for motion at the pubic symphysis and sacroiliac joints using a Material Testing System (MTS Systems Corporation, Eden Prairie, Minnesota). Each specimen was subjected to compressive loading in a single-limb stance. Side loading was also examined. The main outcome measurement was motion at the pubic symphysis and sacroiliac joints and overall construct stiffness. No significant difference existed in overall construct stiffness between the 2 methods of pubic symphysis fixation. The motions at the pubic symphysis or injured sacroiliac joints were not significantly different. In addition, motion at the pubic symphysis joint with lateral load was not improved with a locking construct.No significant difference existed between 4-hole locked or unlocked constructs used for fixation of the pubic symphysis. No apparent advantage of locking screws exists for disruptions of the pubic symphysis, and recent reports have questioned the possibility of catastrophic failure.     

Torque resistance after fixation of Jones fractures with intramedullary screws

BACKGROUND: Intramedullary screws frequently are used for fixation of Jones fractures of the fifth metarsal. While the ability of intramedullary screw fixation in fifth metatarsals to resist bending and tensile forces is well known, the ability to withstand torsion has not been studied. This paper compares the torsional stiffness of Jones fractures treated with 6.5-mm short- threaded intramedullary screws to those treated with 5.0-mm cannulated short-threaded intramedullary screws. METHODS: Nine fresh-frozen, matched pairs of cadaver fifth metatarsals had an acute Jones fracture simulated with an osteotomy. They were stabilized with intramedullary screws and then loaded to failure. RESULTS: The torsional stiffness of the metatarsals fixed with the 6.5-mm did not differ significantly from that using 5.0-mm screws. However, to achieve stability, the 5.0-mm screw had to be long enough to reach the metatarsal head and neck. This tended to straighten the normally curved fifth metatarsal bone and caused lateral gapping at the fracture site. CONCLUSION: Both 5.0-mm or 6.5-mm screws provide equal torsional rigidity, but 5.0-mm screws may need to be longer, which could potentially straighten the fifth metatarsal shaft in patients who have a curved fifth metatarsal.     

Biomechanical evaluation of locking plate fixation with hybrid screw constructs in analogue humeri

Locking plates are well suited to complex fracture patterns and weak bone. In the study reported here, we compared the structural stability of 3 different locking compression plate (LCP) constructs using composite analogue humeri. Eighteen analogue composite humeri were used as bone models. A 6.5-mm osteotomy gap was stabalized with a 9-hole 3.5-mm narrow LCP using four 3.5-mm self-tapping screws on each side of the fracture with the middle hole empty. Three construct configurations were studied: B (all screws bicortical), BU (bicortical screw on each side of fracture gap and remaining screws unicortal), and U (all screws unicortal). Each bone model was fixed in a customized jig and subjected to mediolateral and anteroposterior 4-point bending and external rotational torque to assess rigidity, stiffness, and failure. There was significant (P<.05) differences in torsional stiffness but no significant differences in terms of flexural rigidity between each of the constructs. The results also indicated that construct BU provided as much stability as the other constructs. Therefore, consideration should be given to type of fixation construct, especially when torsional stability is required. Replacing a single set of unicortal locking screws with bicortical locking screws closer to the fracture site improved construct stability compared with any unicortal screw construct. A hybrid fixation construct that provides bicortical screws at any location may provide equivalent construct stability in this model. Hybrid fixation constructs may provide adequate fracture stabilization for a fracture pattern that would typically be considered unstable.     

Comparison of metacarpal plating methods

PURPOSE: Most metacarpal fractures are stable and can be treated with nonsurgical stabilization. However, some metacarpal fractures are treated with open reduction and internal fixation because of an open fracture, instability, or multiple fractures. Newer plate designs have emerged that allow a shorter plate and screw construct. We sought to determine the relative strength of 3 different methods of metacarpal plating for unstable fractures. METHODS: We tested our hypothesis in a transverse metacarpal fracture model using fourth-generation, biomechanical testing grade composite sawbones (Sawbones; Pacific Research Laboratories, Vashon, WA). The metacarpals were divided into 3 groups of 15 bones. Group 1 was plated with a standard 6-hole, 2.3-mm plate with 6 nonlocking bicortical screws in standard AO fashion. Group 2 was plated with a 6-hole, double-row, 3-dimensional (3D) plate with 3 nonlocking screws on either side of the fracture aiming for convergence of the screws. Group 3 was plated with a 2.4-mm plate using 6 nonlocking screws and standard AO technique. The metacarpals were then tested to failure in cantilever bending mode. RESULTS: All constructs broke through the bone. No plate failure or screw pullout was seen. Group 1 had a load to failure of 264 N +/- 14. Group 2 had a load to failure of 302 N +/- 17. Group 3 had a load to failure of 274 N +/- 20. The load to failure was highest in group 2 (3D plate). All differences were statistically significant. CONCLUSIONS: All 3 methods produced a strong construct. The load to failure was highest in group 2 (3D plate). Double-row plates with converging screws provide adequate or superior strength of fixation when compared with standard plate constructs.     

A mechanical comparison of the immediate stability of three fixation devices used in wrist arthrodesis: a cadaveric study.

This study was designed to determine which of 3 fixation devices used in wrist arthrodesis provides the greatest immediate stability along 2 axes of movement. Twenty cadaver wrists were mechanically tested. Group 1 consisted of 7 wrists stabilized using a 2.3-mm Steinmann pin. Six wrists from the second group were immobilized with a 9-hole, 3.5-mm AO dynamic compression plate. The third group consisted of 7 wrists stabilized with an 8-hole, short-bend, precontoured low-contact dynamic compression plate. Stiffness and fracture force were determined in both forced flexion and forced pronation. The results showed that the Steinmann pin was the least stable of the 3 constructs in both axes of movement. No differences were observed between the 2 compression plates for either of the 2 axes of movement.     

Stability of radial head and neck fractures: a biomechanical study of six fixation constructs with consideration of three locking plates

PURPOSE: Open reduction and internal fixation of radial neck fractures can lead to secondary loss of reduction and nonunion due to insufficient stability. Nevertheless, there are only a few biomechanical studies about the stability achieved by different osteosynthesis constructs. METHODS: Forty-eight formalin-fixed, human proximal radii were divided into 6 groups according to their bone density (measured by dual-energy x-ray absorptiometry). A 2.7-mm gap osteotomy was performed to simulate an unstable radial neck fracture, which was fixed with 3 nonlocking implants: a 2.4-mm T plate, a 2.4-mm blade plate, and 2.0-mm crossed screws, and 3 locking plates: a 2.0-mm LCP T plate, a 2.0-mm 6x2 grid plate, and a 2.0-mm radial head plate. Implants were tested under axial (N/mm) and torsional (Ncm/ degrees ) loads with a servohydraulic materials testing machine. RESULTS: The radial head plate was significantly stiffer than all other implants under axial as well as under torsional loads, with values of 36 N/mm and 13 Ncm/ degrees . The second-stiffest implant was the blade plate, with values of 20 N/mm and 6 Ncm/ degrees . The weakest implants were the 2.0-mm LCP, with values of 6 N/mm and 2 Ncm/ degrees , and the 2.0-mm crossed screws, with values of 18 N/mm and 2 Ncm/ degrees . The 2.4-mm T plate, with values of 14 N/mm and 4 Ncm/ degrees , and the 2.0-mm grid plate, with values of 8 N/mm and 4 Ncm/ degrees came to lie in the midfield. CONCLUSIONS: The 2.0-mm angle-stable plates-depending on their design-allow fixation with comparable or even higher stability than the bulky 2.4-mm nonlocking implants and 2.0-mm crossed screws.     

Plate fixation with hydroxyapatite-coated screws: a comparative loaded study

The authors evaluated whether AO/ASIF screws coated with hydroxyapatite are better fixed than standard screws in a highly loaded plate fixation animal study. Twelve sheep were divided into two groups. The medial tibial middiaphysis was exposed and a 5-mm long bone cylinder was removed. The tibiae were fixed with six-hole dynamic compression plates. Six sheep received standard AO/ASIF stainless steel cortical screws (Group A), and six sheep received AO/ASIF stainless steel cortical screws coated with hydroxyapatite (Group B). Three months after surgery, the sheep were euthanized. The mean screw insertion torque was 4800 +/- 768 N/mm in Group A and 4847 +/- 450 N/mm in Group B. The mean screw extraction torque was 530 +/- 374 N/mm in Group A and 3733 +/- 849 N/mm in Group B. Extraction torque of Group A was significantly lower compared with the corresponding insertion torque. In Group B, there were no differences between extraction and insertion torque. Morphologic analyses showed marked fibrous tissue encapsulation in Group A and bone to screw direct contact in Group B. The results confirm that hydroxyapatite-coated AO/ASIF screws prevent deterioration of screw anchorage, even under highly loaded conditions. By using hydroxyapatite-coated screws, complications resulting from inadequate fixation could be avoided.     

Biomechanical Comparison of Internal Fixation Techniques for the Akin Osteotomy of the Proximal Phalanx

The Akin osteotomy is performed at the proximal phalanx for correction of an abducted great toe in a hallux abducto valgus deformity. Several internal fixation techniques have been widely advocated; however, their respective stabilities have not been compared. A biomechanical analysis was performed comparing 5 commonly used fixation techniques for the Akin osteotomy to determine the strongest method in simulated weightbearing in sawbone models. An Akin osteotomy was uniformly performed on 25 sawbones and fixated with 5 different internal fixation types, including a 2-hole locking plate and locking screws, a heat-sensitive memory staple (8 mm × 8 mm), a 28-gauge monofilament wire, 2.7-mm bicortical screws, and crossed 0.062-in. Kirschner wires. The results of simulated weightbearing load to failure rates with an Instron compression device demonstrated the following mean load to failures: crossed Kirschner wire, 57.05 N; 2-hole locking plate, 36.49 N; monofilament wire, 35.69 N; heat-sensitive memory staple, 34.32 N; and 2.7-mm bicortical screw, 13.66 N. Statistical analysis demonstrated the crossed Kirschner wire technique performed significantly better than the other fixation techniques (p < .007); the 4 other techniques were found not to be significantly different statistically (p = .041) from each another. Our study results suggest a crossing Kirschner wire construct significantly increases the stability of the Akin osteotomy in a sawbone model. This might be clinically extrapolated in an effort to improve patient outcomes because these osteotomies can undergo nonunion and malunion, resulting in postoperative pain and swelling.     

Increased insertion torque delays pin-bone interface loosening in external fixation with tapered bone screws

OBJECTIVE: To test the null hypothesis that osseomechanical integration is not related to the maximum insertion torque of tapered external fixation pins. DESIGN: Prospective in vivo study in a functionally loading ovine model. In 12 animals, tapered commercial external fixation pins were inserted at predefined locations with measured insertion torques and extraction torque measured at 10 weeks postoperatively. SETTING: Unrestricted stall activity under veterinary supervision. INTERVENTIONS: Under general anesthesia and aseptic conditions, mid-diaphyseal tibial osteotomies were created and a 3-mm gap width stabilized with a custom-made, high-precision, single-sided external fixator, in compliance with United Kingdom government regulations [Animals (Scientific Procedures) Act 1986]. MAIN OUTCOME MEASUREMENTS: Primary pin site stability and interface load were assessed by measuring maximum insertion torque (Nm). At a 10-week postoperative end point, osseomechanical stability was assessed by measuring the extraction torque and a pin performance index determined from the insertion/extraction torque ratio. RESULTS: A positive correlation was found between extraction torque and insertion torque (R2 = 0.322, P < 10(-6)). All pins with an insertion torque equal to or greater than 7 Nm had a measurable extraction torque, as did 98% of the pins with an insertion torque above 5 Nm. Extraction torque decreased both as a function of pin site position by the postoperative end point. High insertion torques were found to enhance end point stability in both diaphyseal and metaphyseal bone. CONCLUSION: The data from this study indicate that tapered external fixation pins should be inserted with a high torque to enhance the long-term integrity of the pin-bone interface.     

Enhancement of pedicle screw fixation through washers

This study examined the effect of washer usage on initial pedicle screw fixation and on the salvage of replaced pedicle screws, and the effect of minor adjustments of pedicle screws on insertional torque. Titanium, nontapered pedicle screws (6.5-mm in diameter and 35-mm in length) from one manufacturer and custom-made 5-mm washers were used in the fixation of porcine lumbar spines. Insertional torque was measured with an electronic torque screwdriver and failure strength was determined by straight pullout of the screws using an MTS machine. Initial insertional torque values were significantly greater in pedicle screws placed with washers compared with screws placed without washers. When the screw placed without a washer was salvaged with the addition of a washer, a significant increase in insertional torque resulted. Pullout testing failed to show a significant difference between the screws that were placed with washers and the screws that were placed without washers. In the second part of the experiment, there was a significant decrease in insertional torque after backing out the screw as little as 90 degrees. This current study showed that (1) washers significantly increase the insertional torque of pedicle screws; (2) screws placed without a washer can be salvaged and replaced with a washer, which results in significantly increased insertional torque; and (3) backing out a pedicle screw 90 degrees significantly decreases its insertional torque. Washers can be used with pedicle screws to enhance the initial stability of the screw constructs, and to maximize insertional torque when screws need to be replaced, revised, or adjusted (backed out).     

Bending strength and holding power of a prototype tibial locking screw

To improve mechanical performance, a prototype tibial locking screw with two components was developed for the current study: a both-ends-threaded screw with a smooth shank and a small set screw inserted obliquely through the cap of the both-ends-threaded screw. The bending strength and holding power of this prototype screw were compared with that of five commercially available tibial locking screws: Synthes, Howmedica, Richards, Osteo AG, and Zimmer. To test bending strength, the screws were inserted into a polyethylene tube and loaded at their midpoint to simulate a three-point bending test. Single-loading yielding strength and cyclic-loading fatigue life then were measured. To test holding power, the screws were inserted into polyurethane foam tubes, and stripping torque and pushout strength were measured. The results showed that the yielding strength and the fatigue life were related closely to the inner diameter of the fully threaded screws. The stripping torque reflected the pushout strength, which also was estimated by the formula D[0.5 + 0.57735 (D - d)/2p] (D, outer diameter; d, inner diameter; p, pitch). Even though, among all of the tested screws, the prototype had the smallest outer diameter at its middle, it had the highest fatigue strength, and simultaneously preserved its high bone-holding power. A clinical trial using this prototype screw is warranted, one in which the difficult surgical technique of inserting the set screws should be investigated.     

Characteristics of immediate and fatigue strength of a dual-threaded pedicle screw in cadaveric spines

Background contextNovel dual-threaded screws are configured with overlapping (doubled) threads only in the proximal shaft to improve proximal cortical fixation.PurposeTests were run to determine whether dual-threaded pedicle screws improve pullout resistance and increase fatigue endurance compared with standard pedicle screws.Study design/settingIn vitro strength and fatigue tests were performed in human cadaveric vertebrae and in polyurethane foam test blocks.Patient sampleSeventeen cadaveric lumbar vertebrae (14 pedicles) and 40 test sites in foam blocks were tested.Outcome measuresMeasures for comparison between standard and dual-threaded screws were bone mineral density (BMD), screw insertion torque, ultimate pullout force, peak load at cyclic failure, and pedicular side of first cyclic failure.MethodsFor each vertebral sample, dual-threaded screws were inserted in one pedicle and single-threaded screws were inserted in the opposite pedicle while recording insertion torque. In seven vertebrae, axial pullout tests were performed. In 10 vertebrae, orthogonal loads were cycled at increasing peak values until toggle exceeded threshold for failure. Insertion torque and pullout force were also recorded for screws placed in foam blocks representing healthy or osteoporotic bone porosity.ResultsIn bone, screw insertion torque was 183% greater with dual-threaded than with standard screws (p<.001). Standard screws pulled out at 93% of the force required to pull out dual-threaded screws (p=.42). Of 10 screws, five reached toggle failure first on the standard screw side, two screws failed first on the dual-threaded side, and three screws failed on both sides during the same round of cycling. In the high-porosity foam, screw insertion torque was 60% greater with the dual-threaded screw than with the standard screw (p=.005), but 14% less with the low-porosity foam (p=.07). Pullout force was 19% less with the dual-threaded screw than with the standard screw in the high-porosity foam (p=.115), but 6% greater with the dual-threaded screw in the low-porosity foam (p=.156).ConclusionsAlthough dual-threaded screws required higher insertion torque than standard screws in bone and low density foam, dual-threaded and standard pedicle screws exhibited equivalent axial pullout and cyclic fatigue endurance. Unlike single-threaded screws, the mechanical performance of dual-threaded screws in bone was relatively independent of BMD. In foam, the mechanical performance of both types of screws was highly dependent on porosity.