Impact of thermal misfit on shear strength of veneering ceramic/zirconia composites

ObjectivesThermal misfit is discussed as one reason for chipping of veneered zirconia restorations. The aim of the investigation was to assess the effect of thermal misfit on the shear strength of zirconia/veneering ceramic composites.MethodsShear strengths of 12 different veneering ceramic/zirconia composites were measured (n = 10). The veneering ceramics were fired onto polished Y-TZP. In order to create a strong thermal mismatch, one of the veneering ceramics was intended for use on alumina and one for the metal–ceramic technique. The glass transition temperatures of the veneering ceramics and the coefficients of thermal expansion of all ceramics were measured (n = 6). Statistical analysis was performed with one-way ANOVA and a post hoc Bonferroni test (p < 0.05).ResultsShear strength ranged from 21.9 ± 6.2 to 31.0 ± 7.1 MPa. The ceramic for the metal–ceramic technique showed spontaneous debonding. The differences in the coefficients of thermal expansion of core and veneer (Δα) were calculated. In addition the differences between glass transition temperatures of the veneering ceramics and room temperature (ΔT) as the effective temperature range for stress formation were calculated. Highest shear strength was observed when ΔαΔT ≈ 1000 × 10^?6.ConclusionsThermal expansion and glass transition temperature of the veneering ceramic have an impact on the shear strength of veneer/zirconia composites.     

Effects of a fluoride etchant and a phosphate primer on bonding of veneering composite to Ti–6Al–4V alloy for CAD/CAM restorations

PurposeTitanium abutments and superstructures are commonly veneered or covered with esthetic materials. The present investigation was carried out to evaluate the effects of an experimental surface treatment using etchant and primer on bond strength between a resin composite and Ti–6Al–4V alloy.MethodsDisk-shaped Ti–6Al–4V alloy was machine milled, the surface was air abraded with alumina, and the alloy was chemically etched with 5wt% ammonium hydrogen fluoride (F-etch) for 30 s. A phosphate primer (MDP-primer) was applied to the bonding area, and then a resin composite, with or without milled-fiber resin composite (FRC), was veneered on the specimen. Shear bond strengths were determined after thermocycling for 20,000 cycles. Bond strength data were analyzed by means of ANOVA and a multiple comparison test (α = 0.05). The surface of Ti–6Al–4V alloy was observed using a scanning electron microscope before and after the etching procedure.ResultsNo-FRC/F-etch/MDP-primer exhibited the highest bond strength (28.2 MPa), followed by No-FRC/No-etching/MDP-primer (24.2 MPa), FRC/F-etch/MDP-primer (19.9 MPa), FRC/No-etching/MDP-primer (17.8 MPa), No-FRC/No-etching/No-primer (13.6 MPa), while FRC/No-etching/No-primer (2.5 MPa) resulted in the lowest value. Microphotographs showed that numerous micro and nano pits were created on the Ti–6Al–4V alloy surface modified with F-etch.ConclusionsThe bond strength between Ti–6Al–4V alloy and the veneering resin composite was the highest when the alloy surface was modified with alumina blasting, fluoride etchant, and phosphate primer successively.     

High-strength CAD/CAM-fabricated veneering material sintered to zirconia copings — A new fabrication mode for all-ceramic restorations

ObjectivesWith this in vitro study the fracture strength of zirconia-based crown copings being veneered with a CAD/CAM generated high-strength ceramic cap by sintering is compared with anatomically identical zirconia-based crowns, which were either overpressed or veneered by the layering technique for completion.MethodsA 1.2 mm, 360° chamfer preparation was performed on a second maxillary molar and was dublicated 15 times in a cobalt–chromium-alloy. A sample of 45 zirconia copings was produced and divided into three groups. In the first group (VT) zirconia copings received conventional veneering in layering technique, in the second group the veneering porcelain was pressed over the zirconia coping (PT), and for the third group (ST) a CAD/CAM-fabricated high-strength anatomically shaped veneering cap was sintered onto the zirconia coping. All crowns were cemented conventionally onto their dies and tested in the universal testing machine until clinical failure. The fracture load data were compared by a one-way analysis of variance and a multiple comparison posthoc test (α < 0.05).ResultsSpecimens from group VT showed a mean (S.D.) fracture load of 3700.39 (1238.72) N, group OT 3523.73 (1181.11) N and group ST 6262.67 (2257.42) N. The difference between groups VT/OT and ST were statistically significant (P < 0.001).SignificanceThe new CAD/CAM-fabricated bilayered restorations (ST) were superior to the present techniques (VT and OT) in terms of fracture load and offer the possibility to produce cost-effective crowns and fixed partial dentures with a potential lower risk of chippings.     

Off-axis sliding contact reliability and failure modes of veneered alumina and zirconia

ObjectiveAll-ceramic dental crowns are popular because of their esthetics and biocompatibility. However, they often chip or fracture when subjected to repeated occlusal loading. Considerable efforts to improve the materials are being done through the study of fatigue and failure modes. The vast majority of fatigue studies have been conducted with uniaxial loading and no sliding action. We hypothesized different failure modes for porcelain veneered Y-TZP and that the reliability of porcelain veneered Y-TZP is higher than that of porcelain veneered alumina when subjected to fatigue under 30° off-axis sliding Y-TZP and alumina plates were porcelain veneered and cemented to aged composite blocks as a model for an all-ceramic crown on dentin.MethodsSpecimens (n = 21 per group) were fatigue at 30° off-axis with a hard sphere sliding contact in water, by means of a mouth-motion simulator apparatus.ResultsAlthough no difference between groups was found, the failure modes differed and there was a tendency to higher reliability for Y-TZP compared to alumina for a mission of 50,000 cycles at 150 N load.SignificanceFailure modes for alumina specimens were deep penetrating partial cone cracks and cementation internal surface radial cracks. Y-TZP specimens showed only surface damage with deep penetrating partial cone cracks extending to the veneer core interface, with no cementation surface radial cracking, which overall agrees with clinical finding. Angled sliding contact appears to better simulate oral function.     

Effect of thermal expansion mismatch on the Y-TZP/veneer interfacial adhesion determined by strain energy release rate

PurposesThe aim of this study was to assess the effect of differences in the thermal expansion behaviour of veneering ceramics on the adhesion to Y-TZP, using a fracture mechanics approach.MethodsSeven veneering ceramics (VM7, VM9, VM13, Lava Ceram, Zirox, Triceram, Allux) and one Y-TZP ceramic were investigated. Thermal expansion coefficients and glass transition temperatures were determined to calculate residual stresses (σ_R, MPa) between core and veneer. Subsequently, the veneering ceramics were fired onto rectangular shaped zirconia specimens, ground flat and notched on the veneering porcelain side. Then specimens were loaded in a four-point bending test and load-displacement curves were recorded. The critical load to induce stable crack extension at the adhesion interface was evaluated to calculate the strain energy release rate (G, J/m²) for each system.ResultsResidual stresses ranged from ?48.3 ± 1.5 MPa (VM7) to 36.1 ± 4.8 MPa (VM13) with significant differences between all groups (p < 0.05). The strain energy release rate of the Y-TZP/veneer specimens ranged from 8.2 ± 1.7 J/m² (Lava Ceram) to 17.1 ± 2.8 J/m² (VM9). Values for G could not be obtained with the VM7, Allux and VM13 specimens, due to spontaneous debonding or unstable crack growth. Except for Triceram and Zirox specimens, strain energy release rate was significantly different between all groups (p < 0.05).ConclusionThermal residual stresses and strain energy release rates were correlated. Slight compressive stresses in the region of ?20 MPa were beneficial for the Y-TZP/veneer interfacial adhesion. Stresses higher or lower than this value exhibited decreased adhesion.     

Bridging the gap between clinical failure and laboratory fracture strength tests using a fractographic approach

ObjectiveThe aim of this study was to analyze and to compare the fracture type and the stress at failure of clinically fractured zirconia-based all ceramic restorations with that of morphologically similar replicas tested in a laboratory setup.MethodsReplicas of the same shape and dimensions were made for 19 crowns and 17 fixed partial dentures, all made of veneered zirconia frameworks, which fractured during intra-oral service. The replicas were statically loaded by applying axial load in a universal testing machine. The principles of fractography were used to identify the location and the dimensions of the critical crack and to estimate the stress at failure. Failure was classified according to origin and type (P < 0.05 was considered significant).ResultsClinically fractured restorations failed due to either: delamination of the veneer ceramic (28.2 ± 9 MPa), defects at core veneer interface (27.7 ± 6 MPa), the generation of Hoop stresses (884.3 ± 266 MPa), radial cracking (831 MPa), or fracture of the connector (971 ± 343 MPa). The replicas failed by mainly by cone cracking of the veneer ceramic (52.4 ± 34.8 MPa) or by fracture of the connector (1098.9 ± 259 MPa). The estimated stress at failure was significantly higher for the replicas compared to the clinically fractured restorations (F = 6.8, P < 0.01).SignificanceWithin limitations of this study, careful design of fracture strength test would lead to more clinically relevant data. The performance of zirconia veneered restorations could be further improved with careful design considerations.     

Effects of aging procedures on the topographic surface,structural stability,and mechanical strength of a ZrO2-based dental ceramic

ObjectiveTo determine the effects of different aging methods on the degradation and flexural strength of yttria-stabilized tetragonal zirconia (Y-TZP)MethodsSixty disc-shaped specimens (∅, 12 mm; thickness, 1.6 mm) of zirconia (Vita InCeram 2000 YZ Cubes, VITA Zahnfabrik) were prepared (ISO 6872) and randomly divided into five groups, according to the aging procedures (n = 10): (C) control; (M) mechanical cycling (15,000,000 cycles/3.8 Hz/200 N); (T) thermal cycling (6,000 cycles/5–55 °C/30 s); (TM) thermomechanical cycling (1,200,000 cycles/3.8 Hz/200 N with temperature range from 5 °C to 55 °C for 60 s each); (AUT) 12 h in autoclave at 134 °C/2 bars; and (STO) storage in distilled water (37 °C/400 days). After the aging procedures, the monoclinic phase percentages were evaluated by X-ray diffraction (XRD), and topographic surface analysis was performed by 3D profilometry. The specimens were then subjected to biaxial flexure testing (1 mm/min, load 100 kgf, in water). The biaxial flexural strength data (MPa) were analyzed by 1-way ANOVA and Tukey's test (α = 0.05). The data for monoclinic phase percentage and profilometry (Ra) were analyzed by Kruskal–Wallis and Dunn's tests.ResultsANOVA revealed that flexural strength was affected by the aging procedures (p = 0.002). The M (781.6 MPa) and TM (771.3 MPa) groups presented lower values of flexural strength than did C (955 MPa), AUT (955.8 MPa), T (960.8 MPa) and STO (910.4 MPa). The monoclinic phase percentage was significantly higher only for STO (12.22%) and AUT (29.97%) when compared with that of the control group (Kruskal–Wallis test, p = 0.004). In addition, the surface roughnesses were similar among the groups (p = 0.165).SignificanceWater storage for 400 days and autoclave aging procedures induced higher phase transformation from tetragonal to monoclinic; however, they did not affect the flexural strength of Y-TZP ceramic, which decreased only after mechanical and thermomechanical cycling.     

Effect of cleaning protocol on silica deposition and silica-mediated bonding to Y-TZP

ObjectivesTo evaluate the effect of cleaning methods on the deposition of silica on yttria-stabilized zirconium dioxide (Y-TZP) surface and on the silane-silica mediated bond strength between Y-TZP and resin cement.MethodsY-TZP slabs were air-abraded with 30 μm silica-coated alumina particles and distributed in three groups: no cleaning, cleaning with a stream of oil-free air/water spray for 5 s and cleaning with an ultrasonic bath in water for 10 min. The distribution of Si on the Y-TZP surfaces was recorded using energy dispersive spectroscopy (EDS). After the treatment was applied, Y-TZP slabs (n = 20) received a primer application and resin cement cylinders were built on the surface. After storage (24 h) in water storage or 3 months plus thermocycling; n = 10), microshear bond strength test (μSBS) was performed. X- ray Photoelectron Spectroscopy (XPS) characterized the chemical bonds between the silica layer and the silane-containing primer. Data were analyzed using ANOVA and Tukey test, as well as Weibull analysis (α = 0.05).ResultsCleaning method had a significant effect on the amount of Si deposited on zirconia surface (p < 0.001) and, consequently, on bond strength (p < 0.001). Storage/aging also had a significant effect on bond strength (p < 0.001). Low values of Weibull moduli for bond strength were observed for all groups after aging. XPS showed silane-silica chemical interaction for all groups.SignificanceThe silica deposited by tribochemical coating to Y-TZP was removed by the cleaning methods evaluated, compromising bond strength. Stability of the bonding is also a concern when no cleaning method is applied.     

Surface characterisation and bonding of Y-TZP following non-thermal plasma treatment

Objectives(1) To chemically characterise Y-TZP surface via X-ray photoelectron spectroscopy (XPS) and evaluate the surface energy levels (SE) after non-thermal plasma (NTP). (2) To test the microtensile bond strength (MTBS) of Y-TZP bonded to cured composite disks, after a combination of different surface conditioning methods.MethodsTwenty-four Y-TZP discs (13.5 mm × 4 mm) were obtained from the manufacturer and composite resin (Z-100) discs with similar dimensions were prepared. All discs were polished to 600 grit and divided into 8 groups (n = 3 disks each), four control (non-NTP treated) and four experimental (NTP treated for 10 s) groups. All groups received one of the four following treatments prior to cementation with Rely × Unicem cement: sand-blasting (SB), a Clearfil ceramic primer (MDP), sand-blasting + MDP (SBMDP), or baseline (B), no treatment. SE readings and surface roughness parameters were statistically analysed (ANOVA, Tukey's, p < 0.05). Mixed model and paired samples t-tests were used to compare groups on MTBS.ResultsXPS showed increase in O and decrease in C elements after NTP. The polar component increased for BP (42.20 mN/m) and SBP (43.77 mN/m). MTBS values for groups BP (21.3 MPa), SBP (31 MPa), MDPP (30.1 MPa) and SBMDPP (32.3 MPa) were significantly higher in specimens treated with NTP than their untreated counterparts B (9.1 MPa), SB (14.4 MPa), MDP (17.8 MPa) and SBMDP (24.1 MPa).Conclusions(1) Increase of O and decrease of C led to higher surface energy levels dictated by the polar component after NTP; (2) NTP application increased MTBS values of Y-TZP surfaces.     

Four-point flexural strength and microtensile bond strength of digitally and conventionally veneered zirconia

This study intended to evaluate the effect of digital veneering on four-point flexural strength (FS) and microtensile bond strength (μTBS) of veneered zirconia. Two different zirconia blocks, a lithium disilicate and a feldspathic ceramic block, and two different layering ceramics were used. IPS e.max Zir CAD (ZC) and Vita In-Ceram YZ (YZ) with yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) were used as substructures. IPS e.max CAD (LD), Vita Mark II (VMII), IPS e.max Ceram (EC) and Vita VM9 (VM9) were used for veneering. Resin cement and fusion ceramic were placed between veneer and zirconia substructure for digital veneering. A total of one hundred and fifty specimens in five groups (n = 30) were prepared for FS and tested in universal machine at 1.0 mm/min. One hundred specimens in five groups (n = 20) were obtained for the μTBS and tested at 1.0 mm/min. Statistical analysis was made by one way ANOVA and Tukey HSD. Conventional veneering showed statistically significant FS. ZC veneered with EC had the highest mean FS and the lowest was obtained in groups veneered through resin cement. YZ layered with VM9 had the highest mean μTBS. ZC veneered through fusion ceramic and YZ veneered through resin cement showed significantly lower and similar μTBS.     

Effect of cooling protocol on mechanical properties and microstructure of dental veneering ceramics

ObjectivesUnderstand how cooling protocols control the microstructure and mechanical properties of veneering porcelains.MethodsTwo porcelain powders were selected, one used to veneer metallic frameworks (VM13) and one for zirconia frameworks (VM9). After the last firing cycle, the monolithic specimens were subjected to two cooling protocols: slow and fast. Flexural strength (FS) was evaluated by three-point beam bending and fracture toughness (K_IC) was evaluated by the single-edge V-notch beam (SEVNB) method. Scanning electron microscopy (SEM) was performed to determine the leucite crystal volume fraction (%), particle size, and matrix microcrack density. The results were compared by analysis of variances (ANOVA) and Tukey’s multiple comparison test.ResultsThe mechanical properties were significantly (p < 0.05) higher for the VM13 porcelain (FS = 111.0 MPa, K_IC = 1.01 MPa.√m) compared to VM9 (FS = 79.6 MPa, K_IC =0.87 MPa.√m) regardless of cooling protocol due to ∼250% higher volume fraction of leucite crystals. The slow cooled VM13 and fast cooled VM9 resulted in the highest and lowest mechanical properties, respectively, while the VM9 slow cooled properties were similar to the VM13 fast cooled. The SEM revealed that the slow cooling significantly increased the volume fraction of leucite crystals by 33–41 %. Across both porcelains, a significant linear correlation between both mechanical properties (strength and toughness) and leucite crystal content was found. Slow cooling was also associated with increased crystal growth resulting in more matrix microcracking.SignificanceControlled crystallization using slow cooling can be applied as a means of strengthening dental porcelains. However, the benefits of slow cooling may be partially offset by increasing the microcrack density in the glass matrix. To achieve the maximum benefit of slow cooling, it is recommending to develop heat treatments to produce porcelain with fine-grained and homogenously dispersed leucite crystals to achieve minimal glass matrix microcracking.     

Effects of extreme cooling methods on mechanical properties and shear bond strength of bilayered porcelain/3Y-TZP specimens

ObjectivesThis study investigated the effect of extreme cooling methods on the flexural strength, reliability and shear bond strength of veneer porcelain for zirconia.MethodsVita VM9 porcelain was sintered on zirconia bar specimens and cooled by one of the following methods: inside a switched-off furnace (slow), at room temperature (normal) or immediately by compressed air (fast). Three-point flexural strength tests (FS) were performed on specimens with porcelain under tension (PT, n = 30) and zirconia under tension (ZT, n = 30). Shear bond strength tests (SBS, n = 15) were performed on cylindrical blocks of porcelain, which were applied on zirconia plates. Data were submitted to one-way ANOVA and Tukey's post hoc tests (p < 0.05). Weibull analysis was performed on the PT and ZT configurations.ResultsOne-way ANOVA for the PT configuration was significant, and Tukey's test revealed that fast cooling leads to significantly higher values (p < 0.01) than the other cooling methods. One-way ANOVA for the ZT configuration was not significant (p = 0.06). Weibull analysis showed that normal cooling had slightly higher reliability for both the PT and ZT configurations. Statistical tests showed that slow cooling decreased the SBS value (p < 0.01) and showed less adhesive fracture modes than the other cooling methods.Clinical SignificanceSlow cooling seems to affect the veneer resistance and adhesion to the zirconia core; however, the reliability of fast cooling was slightly lower than that of the other methods.     

Microtensile bond strength of different components of core veneered all-ceramic restorations. Part 3: double veneer technique.

PURPOSE: The bond strength of zirconia veneer has been considered a weak link in the layered all-ceramic restoration. In a previous study, this bond was improved using a new category of veneering ceramics adopting the pressing technique; however, the resulting esthetic quality lacked the individual characterization built using the layering technique. The aim of this work was to evaluate the effect of combining both press-on and layering veneer ceramics in one restoration on the bond strength with zirconia frameworks. MATERIALS AND METHODS: Zirconia discs (19.4 mm in diameter, 3-mm thick) were veneered with 3-mm thick press-on veneer ceramic or veneered with 1-mm thick press-on veneer ceramic and an additional 2-mm thick of layering veneer ceramic. Two commercial layering veneer ceramics were tested. The specimens were sectioned into microbars, and the zirconia veneer microtensile bond strength (MTBS) was measured in a universal testing machine. Scanning electron microscopy (SEM) was used to examine core veneer interface quality and to assess failure type. Energy dispersive X-ray microanalysis (EDAX) was used to analyze the chemical structure of the tested veneer ceramics, which may affect the structural integrity of the double veneered restoration. One-way analysis of variance and Tukey HSD post hoc tests were selected to analyze the data (p < 0.05 was significant). RESULTS: The MTBS of zirconia and press-on ceramic (34.4 +/- 2.9 MPa) was not affected by the addition of a second layer of either veneer ceramic. SEM analysis revealed defect-free zirconia press-on veneer interface, while the interface between the press-on and the layering veneer ceramics demonstrated a different crystal structure and glass matrix, which did not affect wetting and contact between the two materials. EDAX analysis revealed differences, which account for the observed structural differences, in the chemical composition between the tested veneers. CONCLUSION: The double veneer technique combines the high bond strength and superior interface quality achieved using press-on ceramics with the superior esthetics and individual characterization obtained using layering ceramics. The technique promises superior function and performance of the double veneered restoration.     

Shear bond strength between light polymerized hard reline resin and denture base resin subjected to long term water immersion

Statement of the problemThe effect of long-term water immersion on the shear bond strength between denture base resin and Triad visible-light-polymerized (VLP) direct hard reline resin is not known.PurposeThe aim of this study was to investigate the bonding characteristics of Triad VLP direct hard reline resin to heat-polymerized denture base resin subjected to long-term water immersion.Material and methodsNinety circular disks, 15 mm in diameter and 3 mm thick, of denture base resin were polymerized from a gypsum mold. Sixty specimens were subjected to water immersion and 30 were stored at ambient room temperature for 4 months. Thirty water-immersed specimens were dried with gauze (group 1), while the other 30 water-immersed specimens were dried with a hair dryer (group 2). The dry specimens (n = 30) represented the control group (group 3). All specimens were air abraded and painted with bonding agent before packing Triad VLP direct hard-reline resin. Specimens in each group were subjected to thermal cycling for 50,000 cycles between 4 °C and 60 °C water baths with 1-min dwell time at each temperature. The bond strength at which the bond failed under stress was recorded using a universal testing machine. One-way ANOVA and Tukey post hoc comparison were applied to find significant differences between groups (α = 0.05).ResultsSignificant differences in mean shear bond strength among the specimens existed because of variable water content in the denture base resin (P < 0.05). Group 3 (dry) was higher than group 2 (desiccated), and the lowest was group 1 (saturated).ConclusionThe shear bond strength of Triad VLP direct hard reline resin to denture base resin depended on the water content in the denture base resin. The dry denture base resin demonstrated superior bond strength compared with the desiccated and water-saturated denture base resins.     

Comparison of four silane primers and an isocyanate primer for bonding of tri-n-butylborane resin to a leucite-reinforced glass ceramic

PurposeThe purpose of the present study was to compare the effectiveness of an isocyanate monomer and four different silane monomers as primer components for bonding a leucite-reinforced glass ceramic (GN-Ceram Block).MethodsFour different methyl-methacrylate based primers, each with three different concentrations (1, 4, or 16wt%) of 2-methacryloxyethylisocyanate (MOI), 3-methacryloxypropylmethyldimethoxysilane (MDS), 3-methacryloxypropyltrimethoxysilane (MTS), and 3-acryloxypropyltrimethoxysilane (ATS) were prepared. A commercially available silane primer (ESPE?Sil) was also used as a control. The GN-Ceram Block specimen was ground with silicon carbide paper, rinsed, primed, and then bonded to a resin composite disk using a tri-n-butylborane-initiated self-curing luting agent. After 24-h immersion in water, the shear bond strengths were determined.ResultsThe highest level of bond strength was obtained with 4wt% MTS (45.2 MPa) and 4wt% ATS (38.7 MPa), followed by 4wt% MOI (29.8 MPa), ESPE?Sil (28.1 MPa), and 4wt% MDS (27.9 MPa). For each MTS, ATS, MOI, and MDS, the bond strengths for concentrations of 4wt% and 16wt% were not significantly different. No significant differences were found between 4wt% ATS, 4wt% MOI, ESPE?Sil, and 4wt% MDS. The use of any of these primers led to a significant increase in bond strength compared to an unprimed control (13.8 MPa).ConclusionsThe type and concentration of monomers dissolved in the primer influence the bond strength between a tri-n-butylborane resin and a leucite-reinforced glass ceramic GN-Ceram Block. The effectiveness of MOI was found to be comparable to that of MDS, ATS, and ESPE?Sil, but inferior to that of MTS.     

Impact of high-speed sintering,layer thickness and artificial aging on the fracture load and two-body wear of zirconia crowns

ObjectiveTo investigate the impact of high-speed sintering, layer thickness and artificial aging in a chewing simulator on the fracture load (FL) and two-body wear (2BW) of 4Y-TZP crowns.Methods4Y-TZP crowns (Ceramill Zolid HT+, Amann Girrbach AG) in three different layer thicknesses (0.5, 1.0, 1.5; N = 192, n = 64/group) were manufactured using CAD/CAM technology and sintered at 1580 °C (high-speed sintering) or 1450 °C (control group). Specimens were polished in two-steps and bonded to standardized CoCr abutments with Multilink Automix (Ivoclar Vivadent). 2BW after 6000 thermo- and 1,200,000 chewing-cycles employing enamel antagonists was determined using best fit machining. FL was tested before and after artificial aging. Univariate ANOVAs, post hoc Scheffé, unpaired t-, Kruskal–Wallis- and Mann–Whitney-U-test were computed (p < 0.05).ResultsHigh-speed sintering resulted in less 2BW of the zirconia than the control group (p = 0.013). High-speed sintering (p = 0.001–0.006) and an increase in layer thickness (p < 0.001–0.012) resulted in higher FL values, while artificial aging led to a reduction of FL (p < 0.001).SignificanceAs high-speed sintering resulted in less two-body wear of the zirconia and comparable or even higher fracture load results than the control group, this cost- and time efficient alternative presents promising mechanical results.     

Effect of sintering time on biaxial strength of zirconium dioxide

ObjectivesAim of this study was to evaluate effect of sintering time on mechanical properties of yttrium partially stabilized zirconia (Y-TZP) (ICE Zirkon, ZirkonZahn, Italy).MethodsFifty-six zirconia discs were divided into two groups. Discs of the first group were sintered in sintering oven (ZirkonZahn) at 20–1500 °C temperature using rise time of 3 h and kept at 1500 °C for 2 h. Discs of the second group were sintered at 20–1500 °C using rise time of 1 h 40 min and kept at 1500 °C for 1 h. Half of the discs (n = 15) from both groups were thermocycled in distilled water for 20 000 cycles (5–55 °C). Biaxial flexural strength of the discs (diameter 19.0 mm, thickness 1.6 mm) were measured dry at room temperature. Surface microhardness (VHN) was also measured. X-Ray diffraction analysis was performed to evaluate the ratio of tetragonal to monoclinic phase in thermocycled discs. The data was calculated using Weibull and ANOVA analysis.ResultsNo statistically significant difference (p > 0.05) was found between the groups in terms of sintering time or thermocycling. The biaxial flexural strength of the groups varied from 995 MPa to 1127 MPa. Surface microhardness varied from 1478 to 1532. The relative amount of the monoclinic phase was higher when zirconia was thermocycled and stored in water compared to control discs, which had no monoclinic phase at all.SignificanceVariation in the sintering time from 1.6 h to 3.0 h did not influence mechanical properties of Y-TZP zirconia.     

Influence of residual thermal stresses on the edge chipping resistance of PFM and veneered zirconia structures: Experimental and FEA study

Objective

Chipping fractures of the veneering porcelain are frequently reported for veneered all-ceramic crowns. In the present study, the edge chipping test is used to measure the toughness and the edge chipping resistance of veneered zirconia and porcelain-fused-to-metal (PFM). The aim is to describe an edge chipping method developed with the use of a universal testing machine and to verify the accuracy of this method to determine the influence of residual thermal stresses on the chipping fracture resistance of veneering porcelain. A finite element analysis (FEA) was used to study the residual stress profiles within the veneering porcelain.

Effect of types of luting agent on push-out bond strength of zirconium oxide posts

ObjectiveThe aim of this study was to investigate the effect of different luting agents on the bond strength of zirconium oxide posts in root canals after artificial ageing.Material and methodsThirty single-rooted extracted teeth were collected. Post spaces were prepared. Custom milled zirconium oxide posts (Cercon, Degudent) were fabricated. Specimens were divided into 3 groups (n = 10), according to the luting agents used: group RA, conventional resin luting agent (RelyX ARC); group RU, self-adhesive resin luting agent (RelyX Unicem); and group Z, zinc phosphate luting agent (DeTrey). Specimens were subjected to thermocycling and water storage at 37 °C. Specimens were horizontally sectioned into three sections and subjected to a push-out test with 0.5 mm/min crosshead speed. The failure mode was assessed by scanning electron microscopy. Data were analysed by using 2-way ANOVA.ResultsThe following bond strength values were obtained: group RA – 8.89 MPa, group RU – 10.30 MPa and group Z – 9.31 MPa. There was no significant difference in bond strength among the groups (P = 0.500). Adhesive failure mode at the cement/post bonded interface was seen in 100%, 66.67% and 83.3% of examined sections in groups RA, RU and Z, respectively. There was no significant difference in bond strength among different root regions (P = 0.367).ConclusionThe type of luting agent had no significant effect on the push-out bond strength of zirconium oxide posts after artificial ageing.Clinical significanceConventional luting agents, such as zinc phosphate cement, seem to provide comparable retention to resin luting agents for cementing custom milled zirconium oxide posts.     

The effect of a ceramic coating on the cpTi–porcelain bond strength

ObjectivesTo investigate the bond strength between cpTi and low fusing porcelains after different treatments.Methods72 patterns were covered with a ceramic coating and invested with phosphate-bonded material (group A), another 72 were invested with magnesia material (group B) and all cast with cpTi. 31 solid castings were selected from each group. The castings of group B were ground and sandblasted, while the castings of group A were only sandblasted. Aluminum content of the metal surface was determined by EDS and castings were submitted to a 3-point bending test to determine the modulus of elasticity (E). The porcelains Duceratin Plus, Noritake Ti22 and Triceram were applied respectively and specimens were submitted to a 3-point bending test. The fracture mode and the remaining porcelain were determined by optical microscopy and SEM/EDS. Bond strength and fracture mode were calculated by two-way ANOVA.ResultsThe E of groups A and B was 98.3 GPa and 98.6 GPa respectively. The bond strength was 26 ± 3 MPa (Duceratin Plus), 28 ± 3 MPa (Noritake Ti22), 27 ± 2 MPa (Triceram) for group A and 24 ± 1 MPa, 29 ± 2 MPa, 27 ± 1 MPa for group B respectively. No significant differences were found for the same porcelain between the two groups (p < 0.05). A significant difference was found between Duceratin Plus and Noritake Ti22, for group B (p < 0.05). The mode of failure was mainly adhesive for all specimens. A significant reduction in aluminum was recorded in all subgroups.SignificanceThe special coating of patterns makes the Ti casting procedure inexpensive, without reducing the metal–ceramic bond strength.