Strength Properties of Sustainable Mortar Containing Waste Steel Slag and Waste Clay Brick: Effect of Temperature

The use of waste streams for the production of sustainable cement-based materials cannot be overemphasized. This study investigates the feasibility of reusing waste steel slag (WSS) and waste clay brick (WCB) as a replacement for natural sand (NS) in mortar. Numerous studies have reported mainly the compressive strength of concrete/mortar, while limited research is available that focuses on the tensile and flexural strength of mortar, and especially the performance at elevated temperature. Hence, this study investigates the tensile and flexural strength of mortar with three different replacement percentages (0, 50 and 100% by volume of NS) of NS by WSS and WCB at normal temperature (without thermal treatment) and after exposure to elevated temperatures (250, 400 and 600 °C). At ambient condition, both tensile and flexural strength were enhanced as the WSS content increased (76 and 68%, respectively, at 100% WSS). In comparison, the strength increased at 50% WCB (25 and 37%, accordingly) and decreased at 100% WCB (23 and 20%, respectively) compared to 100% NS. At elevated temperatures, both the tensile and flexural strength of mortar mixes decreased significantly at 600 °C.     

Bond Tests on Clay Bricks and Natural Stone Masonry Externally Bonded with FRP

Nowadays, the solution of durability problems of existing buildings has a key role in civil engineering, in which there is an ever-increasing need for building restorations. Over the past 50 years, there is a growing interest in a new composite material, fibre-reinforced polymer (FRP), suitable for increasing the resistance and the stability of existing buildings and, consequently, for extending their service life. In this context, the effectiveness of the strengthening system is related to the bond behaviour that is influenced by several parameters such as bond length, the stiffness of the reinforcement, the mechanical properties of the substrate, environmental conditions, etc. This paper aims to analyse the main experimental results from shear tests performed on two kinds of masonry substrates and different types of FRP reinforcements. The purpose is to highlight the role played by many parameters to the bond behaviour of these systems: the mechanical properties of substrates; the stiffness of reinforcements; the type of supports (i.e., unit or masonry unit). The obtained experimental results underlined that the specimens realised with masonry unit show an increase in debonding load and different stress transfer mechanisms along the bonded length with respect to the specimens with a unit substrate. The analysis of the data revealed that the presence of mortar joints cannot be neglected because it influences the interface global performance.     

Bond Behavior of Historical Clay Bricks Strengthened with Steel Reinforced Polymers (SRP)

In the strengthening interventions of past and historical masonry constructions, the non-standardized manufacture processes, the ageing and the damage of masonry units, could significantly affect the properties of the surfaces where strengthening materials are applied. This aspect requires particular care in evaluating the performance of externally bonded strengthening layers, especially with reference to the detachment mechanism. The bond response of old masonries could be very different from that occurring in new masonry units which are the ones generally considered in most of the bond tests available in technical literature. The aim of the present paper is the study of the bond behavior of historical clay bricks strengthened with steel reinforced polymers (SRP) materials. In particular, the results of an experimental study concerning new manufactured clay bricks and old bricks extracted from different historical masonry buildings are presented. The obtained results, particularly in terms of bond resistance, detachment mechanism and strain distributions, are discussed for the purpose of analyzing the peculiarities of the historical bricks in comparison with new manufactured ones. Some considerations on the efficacy of the theoretical formulations of the recent Italian code are also carried out.     

Evaluating the Feasibility of Using Brick Powder and Clay Powder in Cement Replacement

The cement industry generates very large amounts of CO₂ into the atmosphere. In recent years, there has been a search for alternative cementitious materials and micro-fillers that could partially or fully replace cement in cement composites without compromising their durability. This paper investigates the possibility of using brick powder (BP) and clay powder (CP) as a partial replacement for cement (up to 20% by weight) in cement paste. The raw materials were characterized, and the physical and mechanical properties of the modified cement pastes were studied, as well as their resistance to a short-term thermal shock at 250 °C. The study was supplemented by intelligent modelling of compressive strength using the support vector machine (SVM) algorithms. The results indicated a significant increase in tensile strength (up to 100%) and an increase in thermal resistance of cement pastes modified with BP and CP. The proposed SVM model had high accuracy (R² = 0.90), indicating its suitability to predict the compressive strength of the modified cement matrix. This study complements the knowledge in the field of inter alia, the effect of a short-term thermal shock at elevated temperature on the properties of BP and CP modified cement paste, and the effect of BP, which, due to its grain size, plays more the role of a microfiller than a pozzolanic additive.     

Research and TLS (LiDAR) Construction Diagnostics of Clay Brick Masonry Arched Stairs

The study presents the terrestrial laser scanning (TLS) diagnostic of the clay brick masonry arched staircase in a historic building. Based on the measurements of the existing arched stair flights, 1:1 scale experimental models with and without stair treads were made. Strength tests of the models were carried out for different concentrated force locations in relation to the supporting structure. Force, deflections and reaction in the upper support of the run were measured during the tests. The influence of the masonry steps on the curved vault on the load capacity and stiffness of the run structure was analyzed. The conducted experimental investigations showed that the key element responsible for the actual load-bearing capacity and stiffness of this type of stair flights were the treads above the masonry arch.     

A Comparative Study on Hygric Properties and Compressive Strength of Ceramic Bricks

This article analyzes the results of capillary rise, compressive strength and water absorption tests on solid ceramic bricks from existing structures and demolition materials taken from 11 different structures. In addition (for more extensive interpretation and evaluation of porosity), tests were performed for the selected series of bricks using a mercury porosimeter (MIP) and a micro computed tomography (micro-CT). Contemporary bricks (2 series) were also evaluated for comparison purposes. The conducted tests indicate that bricks obtained from different sources are characterized by “individual” relation of compressive strength and porosity, and “individual” relation of water absorption coefficient and porosity. In addition, on the basis of the results obtained in the study, compared with the literature data, it can be deduced that ceramic bricks with a water absorption coefficient of less than 50 g/m²s^0.5 are characterized by a compressive strength of more than 80 MPa. As the research shows, the properties of bricks even from a single building can differ one from another, which can result in varying durability even within a single building. When choosing a material during the renovation or restoration of facilities, it is important to perform tests on the physical and mechanical properties of the original material, which will be reused.     

Strength and Water-Repelling Properties of Cement Mortar Mixed with Water Repellents

In this study, the compressive strength and water contact angle of mortar specimens prepared by mixing two types of water repellent with ordinary Portland cement (OPC) and rapid-hardening cement mortar were measured before and after surface abrasion. In addition, the hydration products and chemical bonding of cement mortar with the repellents were examined using X-ray diffraction (XRD), thermogravimetry-differential thermal analysis (TG-DTA), and Fourier-transform infrared spectroscopy (FT-IR) to evaluate the performance of these cement mortar mixtures as repair materials. We found that the fast-hardening cement mortar mixture containing the oligomer water repellent showed the best performance with a high compressive strength and large water contact angle. With the oligomer water repellent, the rapid-hardening cement mortar mixture showed contact angles of 131° and 126° even after a 2 mm abrasion, thereby confirming that the water repellent secured hydrophobicity through strong bonding with the entire cement mortar as well as its surface. The compressive strengths were found to be 34.5 MPa at 3 h and 54.8 MPa at 28 days, confirming that hydration occurred well despite the addition of water repellent.     

Alkali Activation of Milled Red Brick Waste and Calcined Illite Clay with Silica Gel Addition

The role of precursor characteristics and mixture composition design of alkali-activated materials (AAM) has been intensively researched with different types of alumino-silicate sources. Two illite-based precursors were prepared and investigated—(i) raw illite clay (IC) treated in a laboratory at 700, 750, and 800 °C and (ii) a red brick waste coming from the brick production plant. The fineness of precursors was determined and compared. The precursors were activated with 6 M and 7 M NaOH alkali solutions. Silica gel addition was considered in the composition of AAM. The XRD results indicate the transformation of both precursor types under alkali activation. The efflorescence salts were analyzed on the samples with silica gel addition. Calcined IC precursor allowed us to obtain AAM with a strength from 11 to 16 MPa with an increasing strength gain during curing. The red brick waste precursor showed a compressive strength from 14 to 28 MPa. A high early strength was obtained with no further strength increase. The hydrosodalite and zeolite crystals were detected in the structure of AAM based on the red brick waste precursor. The results indicate different characteristics of AAM based on similar source precursors, showing the important role of the proper treatment of precursors before alkali activation.     

Properties and Strength Prediction Modeling of Green Mortar with Brick Powder Subjected to a Short-Term Thermal Shock at Elevated Temperatures

The cement industry is responsible for 8% of global CO₂ production. Therefore, a clear trend has been observed recently to replace to some extent the main binder of cement composites with environmentally friendly or recycled materials with a lower carbon footprint. This paper presents the effect of brick powder (BP) on the physico-chemical and mechanical properties of cement mortars. The effect of a short-term thermal shock on morphology and strength properties of green mortars was investigated. BP addition caused increase in porosity and decrease in compressive and flexural strength of mortars. The best results were obtained for samples with 5% wt. BP addition. Above this addition the strength decreased. The mechanical performance of the samples subjected to thermal loading increased compared to the reference samples, which is the result of a process called as the “internal autoclaving”. The BP addition positively affects the linear shrinkage, leading to its reduction. The lowest linear shrinkage value was achieved by the mortar with the highest BP addition. An intelligent modeling approach for the prediction of strength characteristics, depending on the ultrasonic pulse velocity (UPV) is also presented. To solve the model problem, a supervised machine-learning algorithm in the form of an SVM (support vector machines) regression approach was implemented in this paper. The results indicate that BP can be used as a cement replacement in cement mortars in limited amounts. The amount of the additive should be moderate and tuned to the features that mortars should have.     

Numerical Modeling of Unreinforced Masonry Walls Strengthened with Fe-Based Shape Memory Alloy Strips

This study presents a new way to improve masonry wall behavior. Masonry structures comprise a significant part of the world’s structures. These structures are very vulnerable to earthquakes, and their performances need to be improved. One way to enhance the performances of such types of structures is the use of post-tensioning reinforcements. In the current study, the effects of shape memory alloy as post-tensioning reinforcements on originally unreinforced masonry walls were investigated using finite element simulations in Abaqus. The developed models were validated based on experimental results in the literature. Iron-based shape memory alloy strips were installed on masonry walls by three different configurations, namely in cross or vertical forms. Seven macroscopic masonry walls were modeled in Abaqus software and were subjected to cyclic loading protocol. Parameters such as stiffness, strength, durability, and energy dissipation of these models were then compared. According to the results, the Fe-based strips increased the strength, stiffness, and energy dissipation capacity. So that in the vertical-strip walls, the stiffness increases by 98.1%, and in the cross-strip model’s position, the stiffness increases by 127.9%. In the vertical-strip model, the maximum resistance is equal to 108 kN, while in the end cycle, this number is reduced by almost half and reaches 40 kN, in the cross-strip model, the maximum resistance is equal to 104 kN, and in the final cycle, this number decreases by only 13.5% and reaches 90 kN. The scattering of Fe-based strips plays an important role in energy dissipation. Based on the observed behaviors, the greater the scattering, the higher the energy dissipation. The increase was more visible in the walls with the configuration of the crossed Fe-based strips.     

Dynamics of Strength Gain in Sandy Soil Stabilised with Mixed Binders Evaluated by Elastic P-Waves during Compressive Loading

This paper addresses the problem of stabilisation of poor subgrade soil for improving its engineering properties and stiffness. The study aim is to evaluate the effects from single and mixed binders on the gain of strength in sandy soil over the period of curing. We propose an effective non-destructive approach of using P-waves for identifying soil strength upon stabilisation. The growth of strength and stiffness is strongly dependent on time of curing and type of the stabilising agents which can include both single binders and their blended mixtures. The diverse effects from mixed binders on the properties of soil were evaluated, compared and analysed. We performed the experimental trials of five different binders for stabilisation of sandy soil using cement, lime, Ground Granulated Blast Furnace Slag (GGBFS), energy fly ash and bio fly ash. The methodology included soil stabilisation by binders during a total period of 90 days, strength test for the Unconfined Compressive Strength (UCS) and seismic tests on the stabilised samples. The dynamics of soil behaviour stabilised by different binders for days 7, 14, 28 and 90 was statistically analysed and compared. The optimisation of binder blending has been performed using mixture simplex lattice design with three binders in each case as independent variables. Using P-waves naturally exploited strength characteristics of soil samples and allowed us to compare the effects from the individual and blended binders over the complete period of curing with dominating mixes. The results indicate that strength growth in stabilised soil samples is nonlinear in both time and content of binders with dominating effects from slag which contributed the most to the compressive strength development, followed by cement.     

The Effects of Temperature Curing on the Strength Development,Transport Properties,and Freeze-Thaw Resistance of Blast Furnace Slag Cement Mortars Modified with Nanosilica

This investigation studies the effects of hot water and hot air curing on the strength development, transport properties, and freeze-thaw resistance of mortars incorporating low-heat blast furnace slag cement and nanosilica (NS). Mortar samples were prepared and stored in ambient conditions for 24 h. After demolding, mortar samples were subjected to two different hot curing methods: Hot water and hot air curing (40 °C and 60 °C) for 24 h. For comparison purposes, mortar reference mixes were prepared and cured in water and air at ambient conditions. Strength development (from 1 to 180 days), capillary water porosity, water sorptivity, and freeze-thaw resistance were tested after 180 days of curing. The experimental results showed that both curing regimes accelerate the strength development of mortars, especially in the first seven days of hydration. The highest early strengths were reported for mortars subjected to a temperature of 60 °C, followed by those cured at 40 °C. The hot water curing regime was found to be more suitable, as a result of more stable strength development. Similar findings were observed in regard to durability-related properties. It is worth noting that thermal curing can more efficiently increase strength in the presence of nanosilica, suggesting that NS is more effective in enhancing strength under thermal curing.