Role of SiNx Barrier Layer on the Performances of Polyimide Ga2O3-doped ZnO p-i-n Hydrogenated Amorphous Silicon Thin Film Solar Cells

In this study, silicon nitride (SiN_x) thin films were deposited on polyimide (PI) substrates as barrier layers by a plasma enhanced chemical vapor deposition (PECVD) system. The gallium-doped zinc oxide (GZO) thin films were deposited on PI and SiN_x/PI substrates at room temperature (RT), 100 and 200 °C by radio frequency (RF) magnetron sputtering. The thicknesses of the GZO and SiN_x thin films were controlled at around 160 ± 12 nm and 150 ± 10 nm, respectively. The optimal deposition parameters for the SiN_x thin films were a working pressure of 800 × 10⁻³ Torr, a deposition power of 20 W, a deposition temperature of 200 °C, and gas flowing rates of SiH₄ = 20 sccm and NH₃ = 210 sccm, respectively. For the GZO/PI and GZO-SiN_x/PI structures we had found that the GZO thin films deposited at 100 and 200 °C had higher crystallinity, higher electron mobility, larger carrier concentration, smaller resistivity, and higher optical transmittance ratio. For that, the GZO thin films deposited at 100 and 200 °C on PI and SiN_x/PI substrates with thickness of ~000 nm were used to fabricate p-i-n hydrogenated amorphous silicon (α-Si) thin film solar cells. 0.5% HCl solution was used to etch the surfaces of the GZO/PI and GZO-SiN_x/PI substrates. Finally, PECVD system was used to deposit α-Si thin film onto the etched surfaces of the GZO/PI and GZO-SiN_x/PI substrates to fabricate α-Si thin film solar cells, and the solar cells’ properties were also investigated. We had found that substrates to get the optimally solar cells’ efficiency were 200 °C-deposited GZO-SiN_x/PI.     

Drop–Dry Deposition of Ni(OH)2 Precursors for Fabrication of NiO Thin Films

Drop–dry deposition (DDD) is a method of depositing thin films by heating and drying the deposition solution dropped on a substrate. We prepared Ni(OH)₂ precursor thin films by DDD and annealed them in air to prepare NiO thin films. The appropriate deposition conditions were found by changing the number of drop–dry cycles and the concentrations of chemicals in the solution, and the Ni(OH)₂ precursor film with a thickness of 0.3 μm and optical transmittance of more than 95% was successfully deposited. Raman and X-ray diffraction measurements were performed, and it was found that the NiO film was successfully fabricated after annealing at 400 °C. The p-type conductivity of the annealed film was confirmed by photoelectrochemical measurements. In addition, we prepared n-type ZnO by electrochemical deposition on NiO thin films. The current–voltage measurement results show that the ZnO/NiO heterojunction had rectification properties.     

Microstructure,Micro-Mechanical and Tribocorrosion Behavior of Oxygen Hardened Ti–13Nb–13Zr Alloy

In the present work, an oxygen hardening of near-β phase Ti–13Nb–13Zr alloy in plasma glow discharge at 700–1000 °C was studied. The influence of the surface treatment on the alloy microstructure, tribological and micromechanical properties, and corrosion resistance is presented. A strong influence of the treatment on the hardened zone thickness, refinement of the α’ laths and grain size of the bulk alloy were found. The outer hardened zone contained mainly an oxygen-rich Ti α’ (O) solid solution. The microhardness and elastic modulus of the hardened zone decreased with increasing hardening temperature. The hardened zone thickness, size of the α’ laths, and grain size of the bulk alloy increased with increasing treatment temperature. The wear resistance of the alloy oxygen-hardened at 1000 °C was about two hundred times, and at 700 °C, even five hundred times greater than that of the base alloy. Oxygen hardening also slightly improved the corrosion resistance. Tribocorrosion tests revealed that the alloy hardened at 700 °C was wear-resistant in a corrosive environment, and when the friction process was completed, the passive film was quickly restored. The results show that glow discharge plasma oxidation is a simple and effective method to enhance the micromechanical and tribological performance of the Ti–13Nb–13Zr alloy.     

A Simple Method for a Protective Coating on Stainless Steel against Molten Aluminum Alloy Comprising Polymer-Derived Ceramics,Oxides and Refractory Ceramics

A new coating based on polymer-derived ceramics (PDC), oxides and refractory ceramic with a thickness of around 50 µm has been developed to improve the resistance corrosion of stainless steel substrate against molten aluminum alloy in a thermal energy storage (TES) system designed to run at high temperature (up to 600 °C). These coatings implemented by straightforward methods, like tape casting or paintbrush, were coated on planar and cylindrical stainless-steel substrates, pyrolyzed at 700 °C before being plunged for 600 and 1200 h in molten AlSi₁₂ at 700 °C. The stainless-steel substrate appears healthy without intermetallic compounds, characteristic of molten aluminum alloy corrosion. The protective coating against AlSi₁₂ corrosion shows excellent performance and appears interesting for TES applications.     

Heat Treatment-Induced Microstructure and Property Evolution of Mg/Al Intermetallic Compound Coatings Prepared by Al Electrodeposition on Mg Alloy from Molten Salt Electrolytes

A method of forming an Mg/Al intermetallic compound coating enriched with Mg₁₇Al₁₂ and Mg₂Al₃ was developed by heat treatment of electrodeposition Al coatings on Mg alloy at 350 °C. The composition of the Mg/Al intermetallic compounds could be tuned by changing the thickness of the Zn immersion layer. The morphology and composition of the Mg/Al intermetallic compound coatings were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), and electron backscattered diffraction (EBSD). Nanomechanical properties were investigated via nano-hardness (nHV) and the elastic modulus (EIT), and the corrosion behavior was studied through hydrogen evolution and potentiodynamic (PD) polarization. The compact and uniform Al coating was electrodeposited on the Zn-immersed AZ91D substrate. After heat treatment, Mg₂Al₃ and Mg₁₇Al₁₂ phases formed, and as the thickness of the Zn layer increased from 0.2 to 1.8 μm, the ratio of Mg₂Al₃ and Mg₁₇Al₁₂ varied from 1:1 to 4:1. The nano-hardness increased to 2.4 ± 0.5 GPa and further improved to 3.5 ± 0.1 GPa. The Mg/Al intermetallic compound coating exhibited excellent corrosion resistance and had a prominent effect on the protection of the Mg alloy matrix. The control over the ratio of intermetallic compounds by varying the thickness of the Zn immersion layer can be an effective approach to achieve the optimal comprehensive performance. As the Zn immersion time was 4 min, the obtained intermetallic compounds had relatively excellent comprehensive properties.     

Structure,Properties, and Corrosion Behavior of Ti-Rich TiZrNbTa Medium-Entropy Alloys with β+α″+α′ for Biomedical Application

Five Ti-rich β+α″+α′ Ti–Zr–Nb–Ta biomedical medium-entropy alloys with excellent mechanical properties and corrosion resistance were developed by considering thermodynamic parameters and using the valence electron concentration formula. The results of this study demonstrated that the traditional valence electron concentration formula for predicting phases is not entirely applicable to medium-entropy alloys. All solution-treated samples with homogeneous compositions were obtained at a low temperature (900 °C) and within a short period (20 min). All solution-treated samples exhibited low elastic moduli ranging from 49 to 57 GPa, which were significantly lower than those of high-entropy alloys with β phase. Solution-treated Ti₆₅–Zr₂₉–Nb₃–Ta₃ exhibited an ultra-high bending strength (1102 MPa), an elastic recovery angle (>30°), and an ultra-low elastic modulus (49 GPa), which are attributed to its α″ volume fraction as high as more than 60%. The pitting potentials of all samples were higher than 1.8 V, and their corrosion current densities were lower than 10^–5 A/cm³ in artificially simulated body fluid at 37 °C. The surface oxide layers on Ti₆₅–Zr₂₉–Nb₃–Ta₃ comprised TiO₂, ZrO₂, Nb₂O₅, and Ta₂O₅ (as discovered through X-ray photoelectron spectroscopy) and provided the alloy with excellent corrosion and pitting resistance.     

The Microstructure and Corrosion Resistance of Fe-B-W-Mn-Al Alloy in Liquid Zinc

The microstructure, interfacial characteristics, and corrosion resistance of Fe-W-Mn-Al-B alloys in molten zinc at 520 °C have been investigated using scanning electron microscopy (SEM), X-ray diffractometry (XRD), and electron probe micro-analysis (EPMA). The experimental results indicate that the Fe-B alloy with 11 wt.% W, 7 wt.% Mn, and 4 wt.% Al addition displays a lamellar eutectic microstructure and excellent corrosion resistance to molten zinc. The toughness of M₂B-type borides in the hyper-eutectic Fe-4.2B-11W-7Mn-4Al alloy can be more than doubled, reaching 10.5 MPa·m^1/2, by adding Mn and Al. The corrosion layer of the Fe-3.5B-11W-7Mn-4Al alloy immersed in molten zinc at 520 °C comprises Fe₃AlZn_x, δ-FeZn₁₀, ζ-FeZn₁₃, and η-Zn. The lamellar borides provide the mechanical protection for α-(Fe, Mn, Al), and the thermal stability of borides improves as the fracture toughness of the borides increases, which jointly contribute to the improvement of the corrosion resistance to the molten zinc.     

Microstructure and Properties of Densified Gd2O3 Bulk

In this work, Gd₂O₃ bulks were sintered at temperatures ranging from 1400 °C to 1600 °C for times from 6 h to 24 h, and their microstructure and properties were studied for a wider application of materials in thermal barrier coatings. The densification of the Gd₂O₃ bulk reached 96.16% when it was sintered at 1600 °C for 24 h. The elastic modulus, hardness, fracture toughness and thermal conductivity of the bulks all increased with the rise in sintering temperature and extension of sintering time, while the coefficient of thermal expansion decreased. When the Gd₂O₃ bulk was sintered at 1600 °C for 24 h, it had the greatest elastic modulus, hardness, fracture toughness and thermal conductivity of 201.15 GPa, 9.13 GPa, 15.03 MPa·m^0.5 and 2.75 W/(m·k) (at 1100 °C), respectively, as well as the smallest thermal expansion coefficients of 6.69 × 10⁻⁶/°C (at 1100 °C).     

Assessment of Corrosion Protection Performance of FeOOH/Fe3O4/C Composite Coatings Formed In Situ on the Surface of Fe Metal in Air-Saturated 3.5 wt.% NaCl Solution

The purpose of this work is to evaluate the corrosion-inhibition behavior of deposited carbon and some iron-oxide hybrid coatings which derived from the in situ deposition method on the surface of Fe foil. Various contents of precursor methane gas were deposited over a mild iron foil substrate and formed different composites. It was found that the incorporation of C into the Fe matrix led to a thin film on the surface of the matrix and produced an anti-corrosion effect. Electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and potentiometric tests were used to compare the corrosion behaviors of the films in air-saturated 3.5 wt.% NaCl solution. According to the results, Fe-oxide- and C-composite-coated iron foil has a much higher corrosion resistance than the raw blank sample without the addition of C. Generally, the corrosion charge transfer resistance of one kind of iron oxide coated with carbon layers of several nanometers was enhanced up to 28,379 times (R_ct changes from 1487 Ω cm² to 4.22 × 10⁷ Ω cm²), which is the biggest improvement so far. The maximum protection efficiency was obtained for the in situ grown coating prepared by 10 and 15 sccm CH₄ precursor gas (eta = 100%). In conclusion, an iron oxide and carbon composite was found to be a great candidate for applications in the corrosion-resistance area.     

Enhanced Corrosion Resistance of Layered Double Hydroxide Films on Mg Alloy: The Key Role of Cationic Surfactant

In this study, dense anticorrosion magnesium–aluminum layered double hydroxide (MgAl-LDH) films were prepared for the first time by introducing a cationic surfactant tetradecyltrimethyl ammonium bromide (TTAB) in the process of in situ hydrothermal synthesis of Mg-Al LDH films on an AZ31 magnesium alloy. Results of XRD, FTIR, and SEM confirmed that TTAB forms the MgAl-LDH-TTAB, although TTAB cannot enter into LDH layers, and MgAl-LDH-TTAB powders are much smaller and more homogenous than MgAl-CO₃²⁻-LDH powders. Results of SEM, EDS, mapping, and XPS confirmed that TTAB forms the MgAl-LDH-TTAB films and endows LDH films with denser structure, which provides films with better shielding efficiency. Results of potentiodynamic polarization curves (PDP) and electrochemical impedance spectroscopy (EIS) confirmed that MgAl-LDH-TTAB_{x g} films have better corrosion resistance than an MgAl-CO₃²⁻-LDH film. The corrosion current density (i_corr) of the MgAl-LDH-TTAB_{0.35 g} film in 3.5 wt.% NaCl solution was reduced to 1.09 × 10⁻⁸ A.cm⁻² and the |Z|_{f = 0.05 Hz} value was increased to 4.48 × 10⁵ Ω·cm². Moreover, the increasing concentration of TTAB in MgAl-LDH-TTAB_{x g} (x = 0.025, 0.05, 0.1, 0.2 and 0.35) provided denser outer layer LDH films and thereby increased the corrosion resistance of the AZ31 Mg alloy. Additionally, the |Z|_{f = 0.05 Hz} values of the MgAl-LDH-TTAB_{0.35 g} film still remained at 10⁵ Ω·cm² after being immersed in 3.5 wt.% NaCl solution for 168 h, implying the good long-term corrosion resistance of MgAl-LDH-TTAB_{x g} films. Therefore, introducing cationic surfactant in the process of in situ hydrothermal synthesis can be seen as a novel approach to creating efficient anticorrosion LDH films for Mg alloys.     

Mechanical Properties of Titanium Nitride Nanocomposites Produced by Chemical Precursor Synthesis Followed by High-P,T Treatment

We investigated the high-P,T annealing and mechanical properties of nanocomposite materials with a highly nitrided bulk composition close to Ti₃N₄. Amorphous solids were precipitated from solution by ammonolysis of metal dialkylamide precursors followed by heating at 400–700 °C in flowing NH₃ to produce reddish-brown amorphous/nanocrystalline materials. The precursors were then densified at 2 GPa and 200–700 °C to form monolithic ceramics. There was no evidence for N₂ loss during the high-P,T treatment. Micro- and nanoindentation experiments indicate hardness values between 4–20 GPa for loads ranging between 0.005–3 N. Young''s modulus values were measured to lie in the range 200–650 GPa. Palmqvist cracks determined from microindentation experiments indicate fracture toughness values between 2–4 MPa·m^1/2 similar to Si₃N₄, SiC and Al₂O₃. Significant variations in the hardness may be associated with the distribution of amorphous/crystalline regions and the very fine grained nature (~3 nm grain sizes) of the crystalline component in these materials.     

The Influence of Oxidation on the Magnetic,Electrical, and Mechanical Properties of Co40Fe40Yb20 Films

A typical body-centered cubic (BCC) CoFe(110) peak was discovered at approximately 2θ = 44.7°. At 2θ = 46°, 46.3°, 47.7°, 55.4°, 54.6°, and 56.4°, the Yb₂O₃ and Co₂O₃ oxide peaks were visible in all samples. However, with a heat treatment temperature of 300 °C, there was no typical peak of CoFe(110). Electrical characteristics demonstrated that resistivity and sheet resistance reduced dramatically as film thickness and annealing temperatures increased. At various heat treatments, the maximum hardness was 10 nm. The average hardness decreased as the thickness increased, and the hardness trend decreased slightly as the annealing temperature was higher. The highest low-frequency alternative-current magnetic susceptibility (χ_ac) value was discovered after being annealed at 200 °C with 50 nm, and the optimal resonance frequency (f_res) was discovered to be within the low-frequency range, indicating that the Co₄₀Fe₄₀Yb₂₀ film can be used in low-frequency applications. The maximum saturation magnetization (Ms) was annealed at 200 °C for 50 nm. Thermal disturbance caused the Ms to decrease as the temperature reached to 300 °C. The results show that when the oxidation influence of as-deposited and thinner films is stronger than annealing treatments and thicker thickness, the magnetic and electrical properties can be enhanced by the weakening peak of the oxide, which can also reduce interference.     

One-Stage Hydrothermal Growth and Characterization of Epitaxial LaMnO3 Films on SrTiO3 Substrate

Epitaxial LaMnO₃ thin films were grown on SrTiO₃ substrate using a one-stage hydrothermal route from La(NO₃)₃, MnCl₂ and KMnO₄ in an aqueous solution of 10 M KOH at 340 °C. Scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) indicate full coverage of LaMnO₃ on the substrate. X-ray diffraction in the symmetric ω/2θ mode suggests the film has an out-of-plane preferred orientation along the [001] direction of the substrate. The LaMnO₃ epitaxial thin film growth mechanism is proposed based on the analysis of the atomic sharp interface formed between LaMnO₃ and the SrTiO₃ substrate, as seen by aberration−corrected scanning transmission electron microscopy (AC−STEM) imaging in combination with electronic energy loss spectroscopy (EELS). Compared with the conventional vapor deposition methods, the one-stage hydrothermal route opens up a new way to fabricate complex oxide epitaxial heterostructures.     

Characterization of a Magnesium Fluoride Conversion Coating on Mg-2Y-1Mn-1Zn Screws for Biomedical Applications

MgF₂-coated screws made of a Mg-2Y-1Mn-1Zn alloy, called NOVAMag^® fixation screws (biotrics bioimplants AG), were tested in vitro for potential applications as biodegradable implants, and showed a controlled corrosion rate compared to non-coated screws. While previous studies regarding coated Mg-alloys have been carried out on flat sample surfaces, the present work focused on functional materials and final biomedical products. The substrates under study had a complex 3D geometry and a nearly cylindrical-shaped shaft. The corrosion rate of the samples was investigated using an electrochemical setup, especially adjusted to evaluate these types of samples, and thus, helped to improve an already patented coating process. A MgF₂/MgO coating in the µm-range was characterized for the first time using complementary techniques. The coated screws revealed a smoother surface than the non-coated ones. Although the cross-section analysis revealed some fissures in the coating structure, the electrochemical studies using Hanks’ salt solution demonstrated the effective role of MgF₂ in retarding the alloy degradation during the initial stages of corrosion up to 24 h. The values of polarization resistance (Rp) of the coated samples extrapolated from the Nyquist plots were significantly higher than those of the non-coated samples, and impedance increased significantly over time. After 1200 s exposure, the Rp values were 1323 ± 144 Ω.cm² for the coated samples and 1036 ± 198 Ω.cm² for the non-coated samples, thus confirming a significant decrease in the degradation rate due to the MgF₂ layer. The corrosion rates varied from 0.49 mm/y, at the beginning of the experiment, to 0.26 mm/y after 1200 s, and decreased further to 0.01 mm/y after 24 h. These results demonstrated the effectiveness of the applied MgF₂ film in slowing down the corrosion of the bulk material, allowing the magnesium-alloy screws to be competitive as dental and orthopedic solutions for the biodegradable implants market.     

Effects of Annealing and Thickness of Co60Fe20Yb20 Nanofilms on Their Structure,Magnetic Properties,Electrical Efficiency,and Nanomechanical Characteristics

X-ray diffraction (XRD) analysis showed that metal oxide peaks appear at 2θ = 47.7°, 54.5°, and 56.3°, corresponding to Yb₂O₃ (440), Co₂O₃ (422), and Co₂O₃ (511). It was found that oxide formation plays an important role in magnetic, electrical, and surface energy. For magnetic and electrical measurements, the highest alternating current magnetic susceptibility (χ_ac) and the lowest resistivity (×10⁻² Ω·cm) were 0.213 and 0.42, respectively, and at 50 nm, it annealed at 300 °C due to weak oxide formation. For mechanical measurement, the highest value of hardness was 15.93 GPa at 200 °C in a 50 nm thick film. When the thickness increased from 10 to 50 nm, the hardness and Young’s modulus of the Co₆₀Fe₂₀Yb₂₀ film also showed a saturation trend. After annealing at 300 °C, Co₆₀Fe₂₀Yb₂₀ films of 40 nm thickness showed the highest surface energy. Higher surface energy indicated stronger adhesion, allowing for the formation of multilayer thin films. The optimal condition was found to be 50 nm with annealing at 300 °C due to high χ_ac, strong adhesion, high nano-mechanical properties, and low resistivity.     

Glass-Forming Ability and Corrosion Resistance of Al88Y8−xFe4+x (x = 0, 1, 2 at.%) Alloys

The effect of iron and yttrium additions on glass forming ability and corrosion resistance of Al₈₈Y_8-xFe_4+x (x = 0, 1, 2 at.%) alloys in the form of ingots and melt-spun ribbons was investigated. The crystalline multiphase structure of ingots and amorphous-crystalline structure of ribbons were examined by a number of analytical techniques including X-ray diffraction, Mössbauer spectroscopy, and transmission electron microscopy. It was confirmed that the higher Fe additions contributed to formation of amorphous structures. The impact of chemical composition and structure of alloys on their corrosion resistance was characterized by electrochemical tests in 3.5% NaCl solution at 25 °C. The identification of the mechanism of chemical reactions taking place during polarization test along with the morphology and internal structure of the surface oxide films generated was performed. It was revealed that the best corrosion resistance was achieved for the Al₈₈Y₇Fe₅ alloy in the form of ribbon, which exhibited the lowest corrosion current density (j_corr = 0.09 μA/cm²) and the highest polarization resistance (R_p = 96.7 kΩ∙cm²).     

Microstructure and Wear Properties of Laser Cladding WC/Ni-Based Composite Layer on Al–Si Alloy

The microstructural and wear properties of laser-cladding WC/Ni-based layer on Al–Si alloy were investigated by scanning electron microscope (SEM), X-ray diffraction (XRD), energy dispersive spectrometer (EDS) and wear-testing. The results show that, compared with the original specimen, the microhardness and wear resistance of the cladding layer on an Al–Si alloy were remarkably improved, wherein the microhardness of the layer achieved 1100 HV and the average friction coefficient of the layer was barely 0.14. The mainly contributor to such significant improvement was the generation of a WC/Ni-composite layer of Al–Si alloy during laser cladding. Two types of carbides, identified as M₇C₃ and M₂₃C₆, were found in the layer. The wear rate of the layer first increased and then decreased with the increase in load; when the load was 20 N, 60 N and 80 N, the wear rate of layer was1.89 × 10⁻³ mm³·m⁻¹, 3.73 × 10⁻³ mm³·m⁻¹ and 2.63 × 10⁻³ mm³·m⁻¹, respectively, and the average friction coefficient (0.14) was the smallest when the load was 60 N.     

Corrosion Behavior of Detonation Gun Sprayed Fe-Al Type Intermetallic Coating

The detonation gun sprayed Fe-Al type coatings as an alternative for austenitic valve steel, were investigated using two different methods of testing corrosion resistance. High temperature, 10-hour isothermal oxidation experiments at 550, 750, 950 and 1100 °C show differences in the oxidation behavior of Fe-Al type coatings under air atmosphere. The oxide layer ensures satisfying oxidation resistance, even at 950 and 1100 °C. Hematite, α-Al₂O₃ and metastable alumina phases were noticed on the coatings top surface, which preserves its initial thickness providing protection to the underlying substrate. In general, only negligible changes of the phase composition of the coatings were noticed with simultaneous strengthening controlled in the micro-hardness measurements, even after 10-hours of heating at 1100 °C. On the other hand, the electrochemical corrosion tests, which were carried out in 200 ppm Cl⁻ (NaCl) and pH ~4 (H₂SO₄) solution to simulate the acid-rain environment, reveal higher values of the breakdown potential for D-gun sprayed Fe-Al type coatings than the ones for the bulk Fe-Al type alloy and Cr21Mn9Ni4 austenitic valve steel. This enables these materials to be used in structural and multifunctional applications in aggressive environments, including acidic ones.     

Effect of Rolling Temperature on Microstructure and Properties of Al-Mg-Li Alloy

In this study, the effects of hot-rolled processes at different temperatures (420 °C, 450 °C, and 480 °C) and subsequent solid solution and aging treatments on the microstructure, mechanical properties, and corrosion properties of Al-Mg-Li alloys with trace Sc and Zr addition were investigated. The aging treatment of rolled sheets after solid solution treatment could obtain Al₃Li particles and Al₃(Sc, Zr)/Al₃Li core–shell particles to improve the mechanical properties of Al-Mg-Li alloy products effectively. The results showed that, as the rolling temperatures increased from 420 °C to 480 °C, the alloy’s ultimate tensile strengths and yield strengths increased, while the corrosion resistance decreased. The increase in rolling temperature increased the precipitation-free zone (PFZ) width of the alloy, which undermined the corrosion resistance of the alloy. Moreover, elevating the hot rolling temperature changes the texture strength of the alloy. Particularly in the 480 °C hot-rolled sample, the decrease in the Brass texture strength and the increase in the S texture and Copper texture strength led to an increase in the Taylor factor (M). The increase in rolling temperature also raised the number density of the Al₃(Sc, Zr)/Al₃Li core–shell particles. The presence of such particles not only inhibits grain growth but also changes the strength mechanism from dislocation cutting to Orowan bypassing. Due to the combination effect of grain morphology, texture evolution, and precipitation behavior, the 480 °C hot-rolled sample had the highest properties.     

Enhancing Corrosion and Wear Resistance of AA6061 by Friction Stir Processing with Fe78Si9B13 Glass Particles

The AA6061-T6 aluminum alloy samples including annealed Fe₇₈Si₉B₁₃ particles were prepared by friction stir processing (FSP) and investigated by various techniques. The Fe₇₈Si₉B₁₃-reinforced particles are uniformly dispersed in the aluminum alloy matrix. The XRD results indicated that the lattice parameter of α-Al increases and the preferred orientation factors F of (200) plane of α-Al reduces after friction stir processing. The coefficient of thermal expansion (CTE) for FSP samples increases at first with the temperature but then decreases as the temperature further increased, which can be explained by the dissolving of Mg and Si from β phase and Fe₇₈Si₉B₁₃ particles. The corrosion and wear resistance of FSP samples have been improved compared with that of base metal, which can be attributed to the reduction of grain size and the CTE mismatch between the base metal and reinforced particles by FSP, and the lubrication effect of Fe₇₈Si₉B₁₃ particles also plays a role in improving wear resistance. In particular, the FSP sample with reinforced particles in amorphous state exhibited superior corrosion and wear resistance due to the unique metastable structure.