Fabrication of TiO2 – KH550 – PEG Super-Hydrophilic Coating on Glass Surface without UV/Plasma Treatment for Self-Cleaning and Anti-Fogging Applications

In this study, we have developed a self-cleaning transparent coating on a glass substrate by dip coating a TiO₂ – KH550 – PEG mixed solution with super-hydrophilicity and good antifogging properties. The fabrication of the thin-film-coated glass is a one-step solution blending method that is performed by depositing only one layer of modified TiO₂ nanoparticles at room temperature. X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to determine the structure and morphology of the nanoparticles and the thin-film-coated glass. The surface functional groups were investigated using Fourier-transform infrared spectroscopy (FT-IR), and the optical properties of the glass coating were measured using a UV/Vis spectrometer. The results revealed that the KH-500-modified TiO₂ film coating was in an anatase crystalline form. The hydrophilicity of the coated and uncoated glass substrates was observed by measuring their water contact angle (WCA) using a contact angle instrument. The maximum transparency of the coated glass measured in the visible region (380–780 nm) was approximately 70%, and it possessed excellent super-hydrophilic properties (WCA ~0°) at an annealing temperature of 350 °C without further need of UV or plasma treatment. These results demonstrate the super-hydrophilic coated glass surface has potential for use in self-cleaning and anti-fogging applications.     

Fe–Doped TiO2–Carbonized Medium–Density Fiberboard for Photodegradation of Methylene Blue under Visible Light

Fe–doped titanium dioxide–carbonized medium–density fiberboard (Fe/TiO₂–cMDF) was evaluated for the photodegradation of methylene blue (MB) under a Blue (450 nm) light emitting diode (LED) module (6 W) and commercial LED (450 nm + 570 nm) bulbs (8 W, 12 W). Adsorption under daylight/dark conditions (three cycles each) and photodegradation (five cycles) were separately conducted. Photodegradation under Blue LED followed pseudo-second-order kinetics while photodegradation under commercial LED bulbs followed pseudo-first-order kinetics. Photodegradation rate constants were corrected by subtracting the adsorption rate constant except on the Blue LED experiment due to their difference in kinetics. For 8 W LED, the rate constants remained consistent at ~11.0 × 10⁻³/h. For 12 W LED, the rate constant for the first cycle was found to have the fastest photodegradation performance at 41.4 × 10⁻³/h. After the first cycle, the rate constants for the second to fifth cycle remained consistent at ~28.5 × 10⁻³/h. The energy supplied by Blue LED or commercial LEDs was sufficient for the bandgap energy requirement of Fe/TiO₂–cMDF at 2.60 eV. Consequently, Fe/TiO₂–cMDF was considered as a potential wood-based composite for the continuous treatment of dye wastewater under visible light.     

Characteristics of Doped TiO2 Nanoparticle Photocatalysts Prepared by the Rotten Egg White

In this study, expired egg white was used as a template, and a sol–gel method was employed to prepare pure-phase TiO₂ nano-powder and mixed-phase powders doped with NaF and NaI. The influences of different calcination temperatures, doping elements, and doping amounts during the preparation process on the photocatalytic performance and activity of the prepared TiO₂ powders were studied. The results of the experiments showed that the F-doped TiO₂ had the highest photocatalytic activity when the doping amount was 1.2%, as examined by EDS, where the sintering temperature was 500 °C. F-doped TiO₂ nanoparticles were also synthesized by the sol–gel method using tetrabutyl titanate and NaF mixed with expired egg white protein as the precursor. The F-TiO₂ photocatalyst was characterized using FE-SEM, HR-TEM, EDS, XPS, and UV-Vis, and the photocatalytic activity was evaluated by photodegradation of methylene blue under visible light. The results showed that doping with F reduced the energy band gap (3.04 eV) of TiO₂, thereby increasing the photocatalytic activity in the visible-light region. The visible-light wavelength range and photocatalytic activity of the catalyst were also affected by the doping amount.     

The Use of ZrO2 Waste for the Electrolytic Production of Composite Ni–P–ZrO2 Powder

Ni–P–ZrO₂ composite powder was obtained from a galvanic nickel bath with ZrO₂ powder. Production was conducted under galvanostatic conditions. The Ni–P–ZrO₂ composite powder was characterized by the presence of ZrO₂ particles covered with electrolytical nanocrystalline Ni–P coating. The chemical composition (XRF method), phase structure (XRD method) and morphology (SEM) of Ni–P–ZrO₂ and the distribution of elements in the powder were all investigated. Based on the analyses, it was found that the obtained powder contained about 50 weight % Zr and 40 weight % Ni. Phase structure analysis showed that the basic crystalline component of the tested powder is a mixed oxide of zirconium and yttrium Zr_0.92Y_0.08O_1.96. In addition, the sample contains very large amounts of amorphous compounds (Ni–P). The mechanism to produce the composite powder particles is explained on the basis of Ni²⁺ ions adsorption process on the metal oxide particles. Current flow through the cell forces the movement of particles in the bath. Oxide grains with adsorbed nickel ions were transported to the cathode surface. Ni²⁺ ions were discharged. The oxide particles were covered with a Ni–P layer and the heavy composite grains of Ni–P–ZrO₂ flowed down to the bottom of the cell.     

Effects of TiO2 Nanoparticle Addition on Microstructure and Selected Properties of Ag–xTiO2 Composites

The paper presents the results of a study of the microstructure and selected properties of silver-based composites reinforced with TiO₂ nanoparticles, produced by the powder metallurgy method. Pure silver powders were mixed with TiO₂ reinforcement (5 and 10 wt%) and 5 mm steel balls (100Cr6) for 270 min in a Turbula T2F mixer to produce a homogeneous mixture. The composites were made in a rigid die with a single-action compaction press under a pressure of 400 MPa and 500 MPa and then sintered under nitrogen atmosphere at 900 °C. Additionally, to improve the density and mechanical properties of the obtained sinters, double pressing and double sintering operations were conducted. As a result, compacts with a density of 90–94% were obtained. The microstructure of the sintered compacts consists of uniform grains, and the TiO₂ reinforcement phase particles are located on the grain boundaries. There were no discontinuities at the Ag–TiO₂ contact boundary, which was confirmed by SEM and TEM analysis. The use of a higher pressure had a positive effect on the hardness and flexural strength of the tested materials. It was found that the composites with 5 wt% TiO₂ pressed under 500 MPa are characterized by the highest level of mechanical properties. The hardness of these composites is 57 HB, while the flexural strength is 163 MPa.     

Effect of Bimetallic-Activated Carbon Impregnation on Adsorption–Desorption Performance for Hydrogen Sulfide (H2S) Capture

This study reports on the impregnation of bi-metallic adsorbents based on commercial coconut activated carbon (CAC), surface-modified with metal acetate (ZnAc₂), metal oxide (ZnO and TiO₂), and the basic compound potassium hydroxide (KOH). The morphology of the adsorbents was then characterized with SEM-EDX, the microporosity was determined using Brunauer–Emmett–Teller (BET) analysis, the thermal stability was investigated via thermogravity analysis (TGA), and functional group analysis was undertaken with Fourier-transform infrared (FTIR) spectroscopy. These modified adsorbents were subjected to a real adsorption test for H₂S capture using a 1 L adsorber with 5000 ppm H₂S balanced for N₂, with temperature and pressure maintained at an ambient condition. Adsorption–desorption was carried out in three cycles with the blower temperature varied from 50 °C to 150 °C as the desorption condition. Characterization results revealed that the impregnated solution homogeneously covered the adsorbent surface, effecting the morphology and properties. Based on this study, it was found that ZnAc₂/TiO₂/CAC_DCM showed a significant increase in adsorption capacity with the different temperatures applied for the desorption in the second cycle: 1.67 mg H₂S/g at 50 °C, 1.84 mg H₂S/g at 100 °C, and 1.96 mg H₂S/g at 150 °C. ZnAc₂/ZnO/CAC_DCM seemed to produce the lowest percentage of degradation in the three cycles for all the temperatures used in the adsorption–desorption process. Therefore, ZnAc₂/ZnO/CAC_DCM has the potential to be used and commercialized for biogas purification for H₂S removal.     

Enhancing Free Cyanide Photocatalytic Oxidation by rGO/TiO2 P25 Composites

Graphene-TiO₂ composites have been investigated in various photocatalytic reactions showing successful synergy compared to pristine TiO₂. In the present work, graphene oxide (GO) was synthesized by the Hummers method and then reduced graphene oxide-TiO₂ composites (rGO/TiO₂) were obtained by an in situ GO photoreduction route. X-ray diffraction, FTIR, Raman, UV–vis DRS, and photoluminescence were the main characterization techniques. The obtained composites containing 1 and 3 wt.% rGO were evaluated in the cyanide (50 mg/L) oxidation and Au-cyanide complex (300 mg/L) degradation under UV-A light. The composites showed higher photocatalytic activity than TiO₂, mainly with the 1% rGO content. Cyanate and gold nanoparticles, deposited on the photocatalyst’s surface, were the main byproducts during the photocatalyst assessment. The improved photocatalytic activity of the composites was attributed to a higher rate of electron transfer and a lower rate of charge recombination due to the chemical interaction of rGO with TiO₂.     

Study of the Optimal Composition and Storage Conditions of the Fricke–XO–Pluronic F–127 Radiochromic Dosimeter

This paper presents the results of research on the Fricke–XO–Pluronic F–127 dosimeter. It consists of a Fricke dosimetric solution and xylenol orange (XO), which are embedded in a matrix of poly(ethylene oxide)-block-poly(propylene oxide)-block-poly(ethylene oxide) (Pluronic F–127). Upon irradiation, Fe⁺² ions transform into Fe⁺³, forming a colored complex with XO ([XO-Fe]⁺³). The color intensity is related to the dose absorbed. The optimal composition, storage conditions, and radiation-induced performance of the Fricke–XO–Pluronic F–127 dosimeter were investigated. The optimal composition was found to be 1 mM FAS, 50 mM sulfuric acid (H₂SO₄), 0.165 mM XO in 25% Pluronic F–127. The basic features of this dosimeter are discussed, such as dose sensitivity, linear and dynamic dose range, stability before and after irradiation, storage conditions, dose response for irradiation with 6 and 15 MV photons, and batch-to-batch reproducibility. The obtained results showed a certain potential of the Fricke–XO–Pluronic F–127 for radiotherapy dosimetry.     

Microstructure and Mechanical Properties of TiN–TiB2–hBN Composites Fabricated by Reactive Hot Pressing Using TiN–B Mixture

In this study, TiN–TiB₂–hBN composite ceramics were prepared via reactive hot pressing using TiN and amorphous B powders as raw materials. Different sintering temperatures and composition ratios were studied. The results show that the 70 vol% TiN–17.6 vol% TiB₂–12.4 vol% hBN ceramic composites obtained ideal comprehensive properties at 1600 °C. The relative density, Vickers hardness, bending strength, and fracture toughness were 99%, 11 GPa, 521 MPa, and 4.22 MPa·m^1/2, respectively. Densification was promoted by the highly active reaction product TiB₂, and the structural defects formed in the grains. Meanwhile, the good interfacial bonding between TiN and TiB₂ grains and the uniform dispersion of ultrafine hBN in the matrix contributed to the excellent bending strength. Moreover, the toughening mechanism of crack deflection and grain pull-out improved the fracture toughness.     

Synthesis of Si-Based High-Efficiency and High-Durability Superhydrophilic-Underwater Superoleophobic Membrane of Oil–Water Separation

Oil pollution is caused by the frequent discharge of contaminated industrial wastewater and accidental oil spills and is a severe environmental and health concern. Therefore, efficient materials and processes for effective oil–water separation are being developed. Herein, SiO₂-Na₂SiO₃-coated stainless steel fibers (SSF) with underwater superoleophobic and low-adhesion properties were successfully prepared via a one-step hydrothermal process. The modified surfaces were characterized with scanning electron microscopy (SEM), and contact angle measurements to observe the surface morphology, confirm the successful incorporation of SiO₂, and evaluate the wettability, as well as with X-ray diffraction (XRD). The results revealed that SiO₂ nanoparticles were successfully grown on the stainless-steel fiber surface through the facile hydrothermal synthesis, and the formation of sodium silicate was detected with XRD. The SiO₂-Na₂SiO₃-coated SSF surface exhibited superior underwater superoleophobic properties (153–162°), super-hydrophilicity and high separation efficiency for dichloromethane–water, n-hexane–water, tetrachloromethane–water, paroline–water, and hexadecane–water mixtures. In addition, the as-prepared SiO₂-Na₂SiO₃-coated SSF demonstrated superior wear resistance, long-term stability, and re-usability. We suggest that the improved durability may be due to the presence of sodium silicate that enhanced the membrane strength. The SiO₂-Na₂SiO₃-coated SSF also exhibited desirable corrosion resistance in salty and acidic environments; however, further optimization is needed for their use in basic media. The current study presents a novel approach to fabricate high-performance oil–water separation membranes.     

Performance Comparison of Lattice-Matched AlInN/GaN/AlGaN/GaN Double-Channel Metal–Oxide–Semiconductor High-Electron Mobility Transistors with Planar Channel and Multiple-Mesa-Fin-Channel Array

In this work, Al_0.83In_0.17N/GaN/Al_0.18Ga_0.82N/GaN epitaxial layers used for the fabrication of double-channel metal–oxide–semiconductor high-electron mobility transistors (MOSHEMTs) were grown on silicon substrates using a metalorganic chemical vapor deposition system (MOCVD). A sheet electron density of 1.11 × 10¹³ cm⁻² and an electron mobility of 1770 cm²/V-s were obtained. Using a vapor cooling condensation system to deposit high insulating 30-nm-thick Ga₂O₃ film as a gate oxide layer, double-hump transconductance behaviors with associated double-hump maximum extrinsic transconductances (g_mmax) of 89.8 and 100.1 mS/mm were obtained in the double-channel planar MOSHEMTs. However, the double-channel devices with multiple-mesa-fin-channel array with a g_mmax of 148.9 mS/mm exhibited single-hump transconductance behaviors owing to the better gate control capability. Moreover, the extrinsic unit gain cutoff frequency and maximum oscillation frequency of the devices with planar channel and multiple-mesa-fin-channel array were 5.7 GHz and 10.5 GHz, and 6.5 GHz and 12.6 GHz, respectively. Hooge’s coefficients of 7.50 × 10⁻⁵ and 6.25 × 10⁻⁶ were obtained for the devices with planar channel and multiple-mesa-fin-channel array operating at a frequency of 10 Hz, drain–source voltage of 1 V, and gate–source voltage of 5 V, respectively.     

Closed-Surface Multifunctional Antireflective Coating Made from SiO2 with TiO2 Nanocomposites

An SiO₂-TiO₂ closed-surface antireflective coating was fabricated by the one-dipping method. TiO₂ nanoparticles were mixed with a nanocomposited silica sol, which was composed of acid-catalyzed nanosilica networks and silica hollow nanospheres (HNs). The microstructure of the sol-gel was characterized by transmission electron microscopy. The silica HNs were approximately 40–50 nm in diameter with a shell thickness of approximately 8–10 nm. The branched-chain structure resulting from acidic hydrolysis grew on these silica HNs, and TiO₂ was distributed inside this network. The surface morphology of the coating was measured by field emission scanning electron microscopy and atomic force microscopy. After optimization, transmittance of up to 94.03% was obtained on photovoltaic (PV) glass with a single side coated by this antireflective coating, whose refractive index was around 1.30. The short-circuit current gain of PV module was around 2.14–2.32%, as shown by the current-voltage (IV) curve measurements and external quantum efficiency (EQE) tests. This thin film also exhibited high photocatalytic activity. Due to the lack of voids on its surface, the antireflective coating in this study possessed excellent long-term reliability and robustness in both high-moisture and high-temperature environments. Combined with its self-cleaning function, this antireflective coating has great potential to be implemented in windows and photovoltaic modules.     

Graphene Quantum Dots Improved “Caterpillar”-like TiO2 for Highly Efficient Photocatalytic Hydrogen Production

Photocatalytic water splitting for hydrogen production via heterojunction provides a convenient approach to solve the world crises of energy supply. Herein, graphene quantum dots modified TiO₂ hybrids (TiO₂-GQDs) with a “caterpillar”-like structure exhibit stronger light absorption in the visible region and an enhanced hydrogen production capacity of about 3.5-fold compared to the pristine TiO₂ caterpillar. These results inferred that the addition of GQDs drastically promotes the interfacial electron transfer from GQDs to TiO₂ through C–O–Ti bonds via the bonding between oxygen vacancy sites in TiO₂ and in-plane oxygen functional groups in GQDs. Using a “caterpillar”-like structure are expected to provide a new platform for the development of highly efficient solar-driven water splitting systems based on nanocomposite photocatalyst.     

Photoreduction of Copper Ions Using Silica–Surfactant Hybrid and Titanium (IV) Oxide under Sulfuric Acid Conditions

Photoreduction of Cu²⁺ ions to Cu metal by titanium(IV) oxide (TiO₂) was conducted in the presence of a silica–surfactant hybrid under sulfuric acid conditions. After irradiation, a dark-red color, reflections due to Cu metal in the X-ray diffraction pattern, and peaks due to Cu 2p_1/2 and 2p_3/2 in the X-ray photoelectron spectrum indicated the precipitation of Cu metal in the product. In addition, an increase in the Brunauer–Emmett–Teller specific surface area from 36 and 45 m²/g for the silica–surfactant and TiO₂, respectively, to 591 m²/g for the product, and a decrease in the intensity of the C-H stretching band in the Fourier–transform infra-red spectra implied the removal of surfactant during the reaction. These characteristics were never observed when TiO₂ was used solely. Therefore, this study indicated that the photoreduction of Cu²⁺ ions to Cu metal by TiO₂ was facilitated under the sulfuric acid medium, where the surfactants extracted from silica–surfactant hybrids by protons in the acidic condition were successfully photo-oxidized by TiO₂. Thus, this study presents a new application of the conversion of a silica–surfactant hybrid into mesoporous silicas.     

Effect of Al2Ca Addition and Heat Treatment on the Microstructure Modification and Tensile Properties of Hypo-Eutectic Al–Mg–Si Alloys

The current study investigated the microstructure modification in Al–6Mg–5Si–0.15Ti alloy (in mass %) through the minor addition of Ca using Mg + Al₂Ca master alloy and heat treatment to see their impact on mechanical properties. The microstructure of unmodified alloy (without Ca) consisted of primary Al, primary Mg₂Si, binary eutectic Al–Mg₂Si, ternary eutectic Al–Mg₂Si–Si, and iron-bearing phases. The addition of 0.05 wt% Ca resulted in significant microstructure refinement. In addition to refinement, lamellar to fibrous-type modification of binary eutectic Al–Mg₂Si phases was also achieved in Ca-added (modified) alloy. This modification was related to increasing Ca-based intermetallics/compounds in the modified alloy that acted as nucleation sites for binary eutectic Al–Mg₂Si phases. The dendritic refinement with Ca addition was related to the fact that it improves the efficacy of Ti-based particles (TiAl₃ and TiB₂) in the melt to act as nucleation sites. In contrast, the occupation of oxide bifilms by Ca-based phases is expected to force the iron-bearing phases (as iron-bearing phases nucleate at oxide films) to solidify at lower temperatures, thus reducing their size. The as-cast microstructure of these alloys was further modified by subjecting them to solution treatment at 540 °C for 6 h, which broke the eutectic structure and redistributed Mg₂Si and Si phases in Al-matrix. Subsequent aging treatment caused a dramatic increase in the tensile strength of these alloys, and tensile strength of 291 MPa (with El% of 0.45%) and 327 MPa (with El% of 0.76%) was achieved for the unmodified alloy and modified alloy, respectively. Higher tensile strength and elongation of the modified alloy than unmodified alloy was attributed to refined dendritic structure and modified second phases.     

Morphological Evolution of TiB2 and TiAl3 in Al–Ti–B Master Alloy Using Different Ti Adding Routes

Three different Ti addition routes were used to prepare an Al–5Ti–B Master Alloy: the halide salt route, the Ti-sponge route, and the partial Ti-sponge route. In the halide salt route, the raw materials were Al + KBF₄ + K₂TiF₆; K₂TiF₆ was completely replaced by pure titanium for the Ti-sponge route versus the halide salt route; in the partial Ti-sponge route, K₂TiF₆ was partially replaced by pure titanium. Here, 30% Ti-sponge or 60% Ti-sponge route means that 30% or 60% K₂TiF₆ was replaced by pure titanium, respectively. The above Ti addition routes have a significant influence on the growth pattern and morphological evolution of TiAl₃ and TiB₂, which greatly affect the refining performance of Al–Ti–B Master Alloy. When using the halide salt route, a streamlined “rich Ti, B area” exists in the aluminum melt, which is a complex compound of (Ti_x, Al_1−x) B_y. The “rich Ti, B area” is essential for the nucleation and growth of TiAl₃ and TiB₂. Blocky TiAl₃ was obtained and its average size was 4.7 μm based on the halide salt route. In the Ti-sponge route, the nucleation of TiAl₃ mainly depends on the mutual diffusion of Al and Ti, and TiAl_x forms around pure Ti particles, i.e., the so-called Ti–TiAl_x mechanism. The average size of the blocky TiAl₃ was 9.8 μm based on the Ti–TiAl_x mechanism. For the partial Ti-sponge route, the “rich Ti, B area” gradually decreases with the increase in Ti powder’s contents, and large TiAl₃ coexists with the small TiAl₃. Compared with the Ti-sponge route, the halide salt route can form smaller TiAl₃. In the Ti-sponge route, there is a small amount of “rich Ti, B area” due to the influence of the Ti–TiAl_x mechanism, which does not meet the requirements of TiB₂ growth. In the halide salt route, there is sufficient “rich Ti, B area”, which is conducive to the formation of TiB₂. Both the crystal defects and the crowded growth environment caused by the “rich Ti, B area” are fundamental reasons for the fragility and the irregular shape of the TiB₂. The refining effect of the Al–Ti–B Master Alloy prepared by the halide salt route is better than the Ti-sponge route. The refining effect of 30% Ti-sponge route is better than that of Ti-sponge route and worse than that of halide salt route.     

The Effect of (Mg,Zn)12Ce Phase Content on the Microstructure and the Mechanical Properties of Mg–Zn–Ce–Zr Alloy

The quantitative study of rare earth compounds is important for the improvement of existing magnesium alloy systems and the design of new magnesium alloys. In this paper, the effective separation of matrix and compound in Mg–Zn–Ce–Zr alloy was achieved by a low-temperature chemical phase separation technique. The mass fraction of the (Mg, Zn)₁₂Ce compound was determined and the effect of the (Mg, Zn)₁₂Ce phase content on the heat deformation organization and properties was investigated. The results show that the Mg–Zn–Ce compound in both the as-cast and the homogeneous alloys is (Mg, Zn)₁₂Ce. (Mg, Zn)₁₂Ce phase formation depends on the content and the ratio of Zn and Ce elements in the initial residual melt of the eutectic reaction. The Zn/Ce mass ratios below 2.5 give the highest compound contents for different Zn contents, 5.262 wt.% and 7.040 wt.%, respectively. The increase in the amount of the (Mg, Zn)₁₂Ce phase can significantly reduce the critical conditions for dynamic recrystallization formation. Both the critical strain and the stress decrease with increasing rare earth content. The reduction of the critical conditions and the particle-promoted nucleation mechanism work together to increase the amount of dynamic recrystallization. In addition, it was found that alloys with 6 wt.% Zn elements tend to undergo a dynamic recrystallization softening mechanism, while alloys with 3 wt.% Zn elements tend to undergo a dynamic reversion softening mechanism.     

Memristive FG–PVA Structures Fabricated with the Use of High Energy Xe Ion Irradiation

A new approach based on the irradiation by heavy high energy ions (Xe ions with 26 and 167 MeV) was used for the creation of graphene quantum dots in the fluorinated matrix and the formation of the memristors in double-layer structures consisting of fluorinated graphene (FG) on polyvinyl alcohol (PVA). As a result, memristive switchings with an ON/OFF current relation ~2–4 orders of magnitude were observed in 2D printed crossbar structures with the active layer consisting of dielectric FG films on PVA after ion irradiation. All used ion energies and fluences (3 × 10¹⁰ and 3 × 10¹¹ cm⁻²) led to the appearance of memristive switchings. Pockets with 10³ pulses through each sample were passed for testing, and any changes in the ON/OFF current ratio were not observed. Pulse measurements allowed us to determine the time of crossbar structures opening of about 30–40 ns for the opening voltage of 2.5 V. Thus, the graphene quantum dots created in the fluorinated matrix by the high energy ions are a perspective approach for the development of flexible memristors and signal processing.     

Effect of Er on Microstructure and Corrosion Behavior of Al–Zn–Mg–Cu–Sc–Zr Aluminum Alloys

In this study, the influence of Er addition on the microstructure, type transformation of second phases, and corrosion resistance of an Al–Zn–Mg–Cu alloy were explored. The results revealed that the added Er element could significantly refine the alloy grains and change the second-phase composition at the grain boundary of the alloy. In the as-cast state, the Er element significantly enhanced the corrosion resistance of the alloy due to its refining effect on the grains and second phases at the grain boundary. The addition of the alloying element Er to the investigated alloy changed the type of corrosion attack on the alloy’s surface. In the presence of Er, the dominant type of corrosion attack is pitting corrosion, while the alloy without Er is prone to intergranular corrosion attack. After a solution treatment, the Al₈Cu₄Er phase was formed, in which the interaction with the Cu element and the competitive growth relation to the Al₃Er phase were the key factors influencing the corrosion resistance of the alloy. The anodic corrosion mechanism of the Al₈Cu₄Er and Al₃Er phases evidently lowered the alloy corrosion rate, and the depth of the corrosion pit declined from 197 μm to 155 μm; however, further improvement of corrosion resistance was restricted by the morphology and size of the Al₈Cu₄Er phase after its formation and growth; therefore, adjusting the matching design of the Cu and Er elements can allow Er to improve the corrosion resistance of the Al–Zn–Mg–Cu aluminum alloy to the greatest extent.     

Effect of Cr Content on Corrosion Resistance of Ni–xCr–Mo Laser-Cladding Coatings under H2S-Induced High-Temperature Corrosion Atmosphere

Ni–xCr–Mo laser-cladding coatings with varying Cr content of 10, 15, 20, 25, and 30 wt.% were fabricated using a self-assembled coaxial laser-cladding device. The H₂S-induced high-temperature corrosion tests under reductive atmosphere were conducted at 500, 550, and 600 °C. Subsequently, the influence of Cr content on the microstructural evolution and corrosion resistance of the Ni–xCr–Mo coatings was investigated. The experimental results revealed that 30 wt.% Cr is the limited maximum content that forms the suitable morphology of coatings without large prominent pores and cracks during the fabrication process, and 15 wt.% Cr corresponds to the critical minimum content for excellent corrosion resistance, as implied from the variation tendency of the corrosion weight-gain curves. Moreover, a two-layer structure of the corrosion scales was observed in the Ni–xCr–Mo laser-cladding coatings, which was primarily caused by the selective corrosion between the Ni and S and Cr/Mo and O.