Predicting Compression Pressure of Knitted Fabric Using a Modified Laplace’s Law

The aim of this study is to develop a mathematical model for the prediction of compression pressure based on fabric parameters, such as engineering stress, engineering strain and engineering modulus of elasticity. Four knitted compression fabrics with different fibrous compositions and knit structures were used. Rectangular-cut strips were employed for the force–elongation characterization of the fabrics. The experimental pressure values between the fabric and rigid cylinder were assessed using a Picopress pressure measuring device. The mechanical and physical parameters of the fabric that influence the interface pressure, such as strain, elasticity modulus/stress and thickness, were determined and integrated into Laplace’s law. A good correlation was observed between the experimental and calculated pressure values for all combinations of fabrics, mounted with variable tension on the cylinder. Over the considered range of pressures, the difference between the two datasets was generally less than 0.5 mmHg. The effect of washing after five, ten and fifteen washing cycles on the fabric–cylinder interface pressure was found to be significant.     

The Impact of Elongation on Change in Electrical Resistance of Electrically Conductive Yarns Woven into Fabric

Electrically conductive yarns (ECYs) are gaining increasing applications in woven textile materials, especially in woven sensors suitable for incorporation into clothing. In this paper, the effect of the yarn count of ECYs woven into fabric on values of electrical resistance is analyzed. We also observe how the direction of action of elongation force, considering the position of the woven ECY, effects the change in the electrical resistance of the electrically conductive fabric. The measurements were performed on nine different samples of fabric in a plain weave, into which were woven ECYs with three different yarn counts and three different directions. Relationship curves between values of elongation forces and elongation to break, as well as relationship curves between values of electrical resistance of fabrics with ECYs and elongation, were experimentally obtained. An analytical mathematical model was also established, and analysis was conducted, which determined the models of function of connection between force and elongation, and between electrical resistance and elongation. The connection between the measurement results and the mathematical model was confirmed. The connection between the mathematical model and the experimental results enables the design of ECY properties in woven materials, especially textile force and elongation sensors.     

Bioactive Hemp Clothing Modified with Cannabidiol (CBD) Cannabis sativa L. Extract

Hemp fiber variety, Bialobrzeskie, contains phenolic acids in its chemical composition giving it inherent antioxidant and antibacterial activity. The use of this raw material in fabric manufacture allows the creation of functional clothing with a positive effect on human skin. The aim of the study was to develop biologically active functional clothing made of pure industrial hemp raw materials, where cannabidiol (CBD) extract applied on the fabric surface strengthened the fiber bioactivity. The design of the clothing technology was focused on keeping the hemp inherent properties on a steady level and avoiding the use of chemicals in each stage of the value chain from plant cultivation up to garment manufacture. The research covered the evaluation of phenolic acids content and The Ferric Ion Reducing Antioxidant Power FRAP antioxidant activity of the hemp fabric. The hemp fabric enriched with CBD was used for clothing preparation. The human trials covered wearing of the clothing by 15 volunteers for six weeks and evaluation of hemp garment effect on human skin. The skin parameters were tested twice, before and after six weeks of clothing wearing, according to the own methodology that included measurements of skin biophysical properties including tests of skin moisture, transepidermal water loss, and sebum. Also, the effect of the active substances present on the fabrics on the in vitro culture of human keratinocytes was evaluated. Results of the research proved, that the wearing of developed functional hemp clothing with CBD extracts applied on the fabric surface was safe and caused improvement of skin condition, which can have an influence on slowing down of skin aging. The invention covering the pure hemp functional clothing with hybrid bioactivity resulting from the joined activity of fiber and cannabidiol was applied for a patent, Patent Application No: P.438388, 2021.     

The Influence of Structure of Multilayer Woven Fabrics on Their Mechanical Properties

Multilayer woven fabrics used for conveyor belts must be characterized by high mechanical strength. The design process of multilayer woven fabrics for such application requires taking into account the structural characteristics of the fabric, which allows to adjust the final product properties to the dedicated use. The geometry of warp threads—means stuffer and binding is the decisive aspect, which influences the strength properties of multilayer woven fabrics and materials made with their use as well. The aim of this work was to examine the possibility of shaping mechanical strength and bending rigidity of multilayer woven fabrics by changing the order of introducing weft threads into individual layers. The eight variants of multilayer woven fabrics were manufactured using laboratory harness loom. They were produced using different structural models in two weft variants, then tested. The mechanical features were determined, such as breaking force, recovered and unrecovered elongations in cyclic tensile test, stiffness rigidity. The analysis of the obtained results confirmed, that both the model and the order in which the weft threads were introduced into individual layers influence the mechanical strength and bending rigidity of multilayer woven. It was found, that the strength properties characterized by the above mentioned indicators are influenced by the number of threads weaved as both the stuffer and binding warp.     

Liquid Moisture Transport in Cotton Woven Fabrics with Different Weft Yarns

Moisture transport in fabrics influences the thermal comfort of clothing due to drainage of sweat secreted by the human body. The moisture transport through textile materials takes place in two ways: water-vapor transport and liquid moisture transport. Both ways are equally important. In the present work, liquid moisture transport in cotton woven fabrics with different weft yarns was investigated. Measurement was done using the Moisture Management Tester MMT M290. The obtained results confirmed that the linear density of weft yarn significantly influenced the values of all parameters characterizing liquid moisture transport in the investigated fabrics. The best performance in liquid moisture transport was achieved by weft yarn of linear density 30 tex. For this fabric variant, the maximum wetted radius for both surfaces was the biggest: 25 mm for the inner and 26.6 mm for the outer surface of the fabric. This means that the fabric spread the liquid on the biggest area compared to the other variants being investigated to facilitate an evaporation of liquid sweat. The fabric variant with 30 tex weft yarn showed the highest spreading speed: 5.83 mm/s for both sides, and the shortest wetting time: 2.83 s for the inner and 3.00 s for the outer side of the fabric. The higher the linear density of weft yarn, the worse the ability of cotton woven fabrics to ensure liquid moisture transport.     

Mesoscale Finite Element Modeling of Mortar under Sulfate Attack

In this paper, a 2D mesoscale finite element (FE) numerical model of mortar, considering the influence of the ITZ, was proposed to evaluate the corrosion of mortar in sodium sulfate. On the mesoscale, the corroded mortar was regarded as a three-phase composite material composed of sand, cement paste, and an interface transition zone (ITZ). Firstly, the volume fractions and mechanical parameters (elastic modulus, Poisson’s ratio, and strength) of the mesoscale phases were obtained. Then, the cement paste and the ITZ were combined to form an equivalent matrix by homogenization methods, and the calibrated constitutive relations of the equivalent matrix were established. Subsequently, a two-dimensional (2D) random circular aggregate (RCA) model and a 2D random polygonal aggregate (RPA) model of corroded mortar were established using the random aggregate model. The failure process of corroded mortar specimens under uniaxial compression was simulated by the mesoscale FE numerical model. Comparing the simulation results with the measured stress–strain curves of the uniaxial compression test, it was found that the simulation results of the 2D RP model were closer to the experimental results than those of the 2D RC model. Meanwhile, the numerical simulation results were in good agreement with the experimental results, and the error values of peak stress between the simulation results and the measured results were within 7%, which showed that the 2D mesoscale FE model could accurately predict the results of a uniaxial compression test of a mortar specimen under sulfate attack.     

Effect of Cu Modified Textile Structures on Antibacterial and Antiviral Protection

Textile structures with various bioactive and functional properties are used in many areas of medicine, special clothing, interior textiles, technical goods, etc. We investigated the effect of two different textile woven structures made of 90% polyester with 10% polyamide (PET) and 100% cotton (CO) modified by magnetron sputtering with copper (Cu) on bioactive properties against Gram-positive and Gram-negative bacteria and four viruses and also on the some comfort parameters. PET/Cu and CO/Cu fabrics have strong antibacterial activity against Staphylococcus aureus and Klebsiella pneumonia. CO/Cu fabric has good antiviral activity in relation to vaccinia virus (VACV), herpes simplex virus type 1 (HSV-1) and influenza A virus H1N1 (IFV), while its antiviral activity against mouse coronavirus (MHV) is weak. PET/Cu fabric showed weak antiviral activity against HSV-1 and MHV. Both modified fabrics showed no significant toxicity in comparison to the control medium and pristine fabrics. After Cu sputtering, fabric surfaces became hydrophobic and the value of the surface free energy was over four times lower than for pristine fabrics. The modification improved thermal conductivity and thermal diffusivity, facilitated water vapour transport, and air permeability did not decrease.     

Influence of Water-Induced Degradation of Polytetrafluoroethylene (PTFE)-Coated Woven Fabrics Mechanical Properties

The impact of water-induced degradation on the mechanical properties of the chosen two PTFE-coated, glass threads woven fabrics is investigated in this paper. The paper begins with a survey of literature concerning the investigation and determination of coated woven fabric properties. The authors carried out the uniaxial tensile tests with an application of flat and curved grips to establish the proper values of the ultimate tensile strength and the longitudinal stiffness of groups of specimens treated with different moisture conditions. Despite the water resistance of the main materials used for fabrics manufacturing, the change of the mechanical properties caused by the influence of water immersion has been noticed. The reduction in the tensile strength resulting under waterlogged is observed in the range from 5% to 16% depending on the type of investigated coated woven fabric and direction of weft or warp.     

Assessment of Coating Quality Obtained on Flame-Retardant Fabrics by a Magnetron Sputtering Method

Innovative textile materials can be obtained by depositing different coatings. To improve the thermal properties of textiles, aluminum and zirconium (IV) oxides were deposited on the Nomex^® fabric, basalt fabric, and cotton fabric with flame-retardant finishing using the magnetron sputtering method. An assessment of coating quality was conducted. Evenly coated fabric ensures that there are no places on the sample surface where the values of thermal parameters such as resistance to contact heat and radiant heat deviate significantly from the specified ones. Energy-dispersive spectroscopy was used for the analysis of modified fabric surfaces. Non-contact digital color imaging system DigiEye was also used. The criterion allowing one to compare surfaces and find which surface is more evenly coated was proposed. The best fabrics from the point of view of coating quality were basalt and cotton fabrics coated with aluminum as well as basalt fabric coated with zirconia. The probability of occurrence of places on the indicated sample surfaces where the values of thermal parameters (i.e., resistance to contact heat and radiant heat) deviated significantly from the specified ones was smaller for Nomex^® and cotton fabrics coated with zirconia and Nomex^® fabric coated with aluminum.     

Comparison of Mechanical and End-Use Properties of Grey and Dyed Cellulose and Cellulose/Protein Woven Fabrics

The behaviour of textile products made from different fibres during finishing has been investigated by many scientists, but these investigations have usually been performed with cotton or synthetic yarns and fabrics. However, the properties of raw materials such as linen and hemp (other cellulose fibres) and linen/silk (cellulose/protein fibres) have rarely been investigated. The aim of the study was to investigate and compare the mechanical (breaking force and elongation at break) and end-use (colour fastness to artificial light, area density, and abrasion resistance) properties of cellulose and cellulose/protein woven fabrics. For all fabrics, ΔE was smaller than three, which is generally imperceptible to the human eye. Flax demonstrated the best dyeability, and hemp demonstrated the poorest dyeability, comparing all the tested fabrics. The colour properties of fabrics were greatly influenced by the washing procedure, and even different fabric components of different weaves lost their colours in different ways. Flax fibres were more crystalline than hemp, and those fibres were more amorphous, which decreased the crystallinity index of flax in flax/silk blended fabric. Unwashed flax fabric was more resistant to artificial light than flax/silk or hemp fabrics. Finishing had a great influence on the abrasion resistance of fabrics. The yarn fibre composition and the finishing process for fabrics both influenced the mechanical (breaking force and elongation at break) and end-use (area density and abrasion resistance) properties of grey and finished fabrics woven from yarns made of different fibres.     

Unmasking the Mask: Investigating the Role of Physical Properties in the Efficacy of Fabric Masks to Prevent the Spread of the COVID-19 Virus

To function as source control, a fabric mask must be able to filter micro-droplets (≥5 µm) in expiratory secretions and still allow the wearer to breathe normally. This study investigated the effects of fabric structural properties on the filtration efficiency (FE) and air permeability (AP) of a range of textile fabrics, using a new method to measure the filtration of particles in the described conditions. The FE improved significantly when the number of layers increased. The FE of the woven fabrics was generally higher, but double-layer weft knitted fabrics, especially when combined with a third (filter) layer, provided a comparable FE without compromising on breathability. This also confirmed the potential of nonwoven fabrics as filter layers in masks. None of the physical fabric properties studied affected FE significantly more than the others. The variance in results achieved within the sample groups show that the overall performance properties of each textile fabric are a product of its combined physical or structural properties, and assumptions that fabrics which appear to be similar will exhibit the same performance properties cannot be made. The combination of layers of fabric in the design of a mask further contributes to the product performance.     

Composite Wadding of Down Fibers Encapsulated in Fabrics

Down fiber is one of the most superior materials, with excellent thermal properties, that can be used in bedding, clothing, and so on. Down products are usually encapsulated in fabrics that are more compact and, therefore, impart an anti-drilling performance. In this study, down fibers were encapsulated in polypropylene melt-blown nonwoven fabric, and also in polyester woven cloth, to form two different kinds of composite waddings. The waddings made of down fiber encapsulated in melt-blown nonwoven fabrics have a superior moisture permeability, thermal insulation, and anti-drilling performance, and a slightly inferior air permeability compared to that of waddings made with traditional woven fabrics. The pore fractal dimensions of melt-blown nonwoven fabrics are larger than that of woven fabrics. The relationship between the fractal dimension and performance of waddings explains the difference.     

Assessment of the Impact of Clothing Structures for Premature Babies on Biophysical Properties

This article presents research on ergonomics and physiological comfort of protective clothing. Biophysical properties of selected three-layer textile assemblies that differ in geometry and raw material composition for the production of types of mummy sleeping bags for premature babies were investigated. The tests included measurements of air permeability, thermal resistance and water vapor resistance (both by means of human skin model), thermal insulation, and water vapor resistance (both using newborn manikin). Experimental research was supplemented by modeling the thermal insulation of the assemblies by designing their 3D models using selected CAD software and applying the finite volume method. The obtained results allowed the evaluation of the influence of different geometry and the raw material composition of the proposed assemblies on the performance parameters of protective clothing.     

Multicriteria Optimization of the Mechanical Properties in Laminated Seams

In order to ensure a comprehensive evaluation of laminated seams in working clothing, a series of research was carried out to determine the correlation between the parameters of the seam lamination process (i.e., the temperature, the time, the pressure) and the mechanical properties of laminated seams. The mechanical properties were defined by means of the maximum breaking force, the relative elongation at break and the total bending rigidity. The mechanical indexes were accepted as the measure of durability and stability of laminated seams. The correlation between the lamination process parameters and the final properties of the tested seams in working clothing was proposed using a three-factor plan 3³. Finally, the single-criteria optimization was introduced and the objective functional is the generalized utility function U. Instead of three independent optimization problems, the single problem was applied, and the global objective function was a weighted average of partial criteria with the assumed weight values. The problem of multicriteria weighted optimization was solved using the determined weights and the ranges of acceptable/unacceptable values.     

Clothing prevents ultraviolet-B radiation-dependent photosynthesis of vitamin D3.

Photoprotection of the skin is mainly a function of clothing, although the effectiveness of the latter against UV-B solar radiation (wavelengths 290-320 nm) has not been measured in vivo. Since UV-B mediates the cutaneous formation of vitamin D3, we examined the attenuation of that photosynthetic reaction by the commonly used fabrics cotton, wool, and polyester in black and white colors. Direct transmission of UV-B was attenuated the most by black wool (98.6% of incident irradiance) and the least by white cotton (47.7%). None of the fabrics allowed the photoproduction of previtamin D3 from 7-dehydrocholesterol irradiated in vitro with up to 40 min of simulated sunlight or the elevation of serum vitamin D3 after irradiation with approximately one minimal erythema dose (MED) of UV-B in volunteers wearing jogging garments made of these fabrics. Increasing the whole body irradiation dose to six MEDs still failed to produce a serum vitamin D3 response in garment-clad subjects. Regular (seasonal) street clothing also prevented an elevation of the vitamin D3 in response to UV-B radiation. We conclude that clothing prevents or significantly impairs the formation of vitamin D3 after photostimulation with up to six MEDs of UV-B.     

A New Method for Testing the Breaking Force of a Polylactic Acid-Fabric Joint for the Purpose of Making a Protective Garment

3D printing is a technology that is increasingly used in the individualization of clothing, especially in the construction of garments for people with disabilities. The paper presents a study on the use of 3D printed knee protectors intended for wheelchair users. Due to the specific purpose of this 3D printed object, the breaking force of the polylactic acid (PLA) combined with 100% cotton and 100% polyester fabric was investigated. This paper will also describe a new method for testing the breaking force of a 3D printed polymer (PLA) combined with an incorporated fabric. Test samples were made, and the input parameters used in 3D printing were defined for testing purposes. A 3D knee protector for wheelchair users was developed based on a digitized model of the human body. The durability of the shape of the 3D printed shield was also tested after washing at temperatures of 40 °C, 50 °C and 60 °C. A clothing model that provides adequate user protection was proposed based on the conducted research. A construction solution has been proposed that enables the application of a 3D printed individualized garment element.     

Moisture Vapor Permeability and Thermal Wear Comfort of Ecofriendly Fiber-Embedded Woven Fabrics for High-Performance Clothing

This study examined the moisture vapor permeability and thermal wear comfort of ecofriendly fiber-embedded woven fabrics in terms of the yarn structure and the constituent fiber characteristics according to two measuring methods. The moisture vapor permeability measured using the upright cup (CaCl₂) method (JIS L 1099A-1) was primarily dependent on the hygroscopicity of the ecofriendly constituent fibers in the yarns and partly influenced by the pore size in the fabric because of the yarn structure. On the other hand, the moisture vapor resistance measured using the sweating guarded hot plate method (ISO 11092) was governed mainly by the fabric pore size and partly by the hygroscopicity of the constituent ecofriendly fibers. The difference between the two measuring methods was attributed to the different mechanisms in the measuring method. The thermal conductivity as a measure of the thermal wear comfort of the composite yarn fabrics was governed primarily by the pore size in the fabric and partly by the thermal characteristics of the constituent fibers in the yarns. Lastly, considering market applications, the Coolmax^®/Tencel sheath/core fabric appears useful for winter warm feeling clothing because of its the good breathability with low thermal conductivity. The bamboo and Coolmax^®/bamboo fabrics are suitable for summer clothing with a cool feel because of their high thermal conductivity with good breathability. Overall, ecofriendly fibers (bamboo and Tencel) are of practical use for marketing environmentallyfriendly high-performance clothing.     

Impact of Washing Parameters on Thermal Characteristics and Appearance of Proban®—Flame Retardant Material

Proban^® is a multiphase treatment of cotton fabrics based on the formation of pre-condensates using the flame retardant (FR) agent tetrakis (hydroxymethyl) phosphonium salts (THPx). The assessment of the durability of a product demands a preliminary understanding of how relevant it is to extend its lifetime. It is therefore important to minimize the risk of agents impacting: (1) the protection level, (2) shape and dimensions, and (3) additional comfort characteristics of the fabric. This research focused on the impact of washing conditions on the durability of FR properties and appearance of Proban^® cotton fabrics, which was systematically arranged through the variation in the chemistry distribution in the Sinner’s circle. The chemical share was varied in laboratory conditions as a simulation of industrial washing based on component dosing, where the temperature, time and mechanical agitation were constant. The washing of cotton fabrics was performed through 10 cycles in four baths containing high alkali components, medium alkali components, high alkali reference detergent and water. The environmental acceptability of washing procedures through effluent analysis was assessed by physico–chemical and organic indicators. The limited oxygen index (LOI), calorimetric parameters (micro combustion calorimetry), thermal stability and evolved gases during thermal decomposition (thermogravimetric analyzer (TGA) coupled with an infrared spectrometer (TG–IR)), surface examination (FE-SEM), spectral characteristics and pH of the aqueous extract of the fabrics before and after 10 washing cycles were selected for proof of durability. The medium alkali bath was confirmed as a washing concept for Proban^® cotton fabric through the preservation of FR properties examined through LOI, TGA, TG–IR and MCC parameters and appearance color and low level of fibrillation.     

Effect of Stretching on Ultraviolet Protection of Cotton and Cotton/Coolmax Blended Weft Knitted Fabric in a Wet State

In this paper, the ultraviolet protection factor (UPF) of plain knitted fabrics made from 20Ne cotton yarns, Coolmax yarn and their combinations in wet, relaxed and stretched states were studied. According to the fiber composition, fabric samples are divided into three groups including Group I (single cotton yarn), Group II (cotton/cotton combination) and Group III (Coolmax/cotton combination) for discussion. In order to study the effect of wet condition on the UPF of different plain knitted fabrics, five wetting solutions, namely: (i) chlorinated pool water; (ii) sea water, (iii) acidic perspiration; (iv) alkaline perspiration and (v) deionized water (DI water) were prepared and the fabrics were wetted with different percentages of 50%, 75% and 100%. The UPF of the plain knitted fabrics in wet, relaxed and stretched states was measured and the results were discussed. In addition, yarn and fabric properties such as yarn tenacity, yarn strength, fiber combination and water vapor transmission, which affect the corresponding UPF values, were used for generating a prediction model in order to determine UPF. Verification of the prediction model was also conducted.     

Novel Low-Twist Bast Fibre Yarns from Flax Tow for High-Performance Composite Applications

The use of natural fibres for components subjected to higher mechanical requirements tends to be limited by the high price of high-quality semi-finished products. Therefore, the present study deals with the development of more cost-effective staple fibre yarns made from flax tow. In the subsequent processing stage, the yarns were processed into quasi-unidirectional (UD) fabrics. The results of the fibre characterisation along the process chain have shown that no significant mechanical fibre damage occurs after slivers’ production. Fibres prepared from yarns and fabrics show comparable characteristics. The yarns were processed to composites by pultrusion to verify the reinforcement effect. The mechanical properties were comparable to those of composites made from a high-quality UD flax roving. The fabrics were industrially processed into composite laminates using a vacuum infusion and an autoclave injection process (vacuum injection method in an autoclave). While impact strength compared to a reference laminate based on the UD flax roving was achieved, tensile and flexural properties were not reached. An analysis showed that the staple fibre yarns in the fabric show an undulation, leading to a reorientation of the fibres and lower characteristic values, which show 86–92% of the laminate made from the flax roving. Hybrid laminates with outer glass and inner flax layers were manufactured for the intended development of a leaf spring for the bogie of a narrow-gauge railroad as a demonstrator. The hybrid composites display excellent mechanical properties and showed clear advantages over a pure glass fibre-reinforced composite in lightweight construction potential, particularly flexural stiffness.