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1.
Coir fiber is a by-product waste generated in large scale. Considering that most of these wastes do not have a proper disposal, several applications to coir fibers in engineering have been investigated in order to provide a suitable use, since coir fibers have interesting properties, namely high tensile strength, high elongation at break, low modulus of elasticity, and high abrasion resistance. Currently, coir fiber is widely used in concrete, roofing, boards and panels. Nonetheless, only a few studies are focused on the incorporation of coir fibers in rendering mortars. This work investigates the feasibility to incorporate coir fibers in rendering mortars with two different binders. A cement CEM II/B-L 32.5 N was used at 1:4 volumetric cement to aggregate ratio. Cement and air-lime CL80-S were used at a volumetric ratio of 1:1:6, with coir fibers were produced with 1.5 cm and 3.0 cm long fibers and added at 10% and 20% by total mortar volume. Physical and mechanical properties of the coir fiber-reinforced mortars were discussed. The addition of coir fibers reduced the workability of the mortars, requiring more water that affected the hardened properties of the mortars. The modulus of elasticity and the compressive strength of the mortars with coir fibers decreased with increase in fiber volume fraction and length. Coir fiber’s incorporation improved the flexural strength and the fracture toughness of the mortars. The results emphasize that the cement-air-lime based mortars presented a better post-peak behavior than that of the cementitious mortars. These results indicate that the use of coir fibers in rendering mortars presents a potential technical and sustainable feasibility for reinforcement of cement and cement-air-lime mortars.  相似文献   

2.
Concrete production consumes enormous amounts of fossil fuels, raw materials, and is energy intensive. Therefore, scientific research is being conducted worldwide regarding the possibility of using by-products in the production of concrete. The objective is not only to identify substitutes for cement clinker, but also to identify materials that can be used as aggregate in mortar and concrete productions. Among the potential alternative materials that can be used in cement composite production is rock dust of different geological origin. However, some adversarial effects may be encountered when using rock dust regarding the properties and durability of mortars and concrete. Therefore, comprehensive research is needed to evaluate the adequacy of rock dust use in cementitious composite production. This paper presents a comprehensive review of the scientific findings from past studies concerning the use of various geological origins of rock dust in the production of mortars and concrete. The influence of rock dust as a replacement of fine aggregates on cementitious composites was analyzed and evaluated. In this assessment and review, fresh concrete and mortar properties, i.e., workability, segregation, and bleeding, mechanical properties, and the durability of hardened concrete and mortar were considered.  相似文献   

3.
This paper presents a comprehensive evaluation on self-compacting (SC) mortars incorporating 0, 1, 3, and 5% alumina nanoparticles (NA) as well as 0% and 30% rice husk ash (RHA) used as Portland cement replacement. To evaluate the workability, mechanical, and durability performance of SC mortars incorporating NA and RHA, the fresh properties (slump flow diameter and V-funnel flow time), hardened properties (compressive strength, flexural strength, and ultrasonic pulse velocity), and durability properties (water absorption, rapid chloride permeability, and electrical resistivity) were determined. The results indicated that the addition of NA and RHA has negligible effect on the workability and water absorption rate of the SC mortars. However, significant compressive and flexural strength development was observed in the SC mortars treated with NA or the combination of NA and RHA. The introduction of RHA and NA also reduced the rapid chloride permeability and enhanced the electrical resistivity of the SC mortars significantly. It is concluded that the coexistence of 30% RHA and 3% NA as cement replacement in SC mortars can provide the best mechanical and durability performance.  相似文献   

4.
Blast furnace ferronickel slag (BFFS) is generated in the production of ferronickel alloys and is used as cement replacement in concrete or mortar. The effectivity in reducing cement consumption and improving performance are limited. By referring to the paste replacement method, this work used BFFS to replace an equal volume of the white Portland cement paste to obtain greater performance enhancement. BFFS was used with five levels of replacement (0%, 5%, 10%, 15%, 20%) and four water-to-cement ratios (0.40, 0.45, 0.50, 0.55) were designed. Fluidity, mechanical strength, hydration products, and pore structure of every mixture were measured. The results showed that the workability of the mortars decreased due to the reduced volume of water, but the 28-day compressive strength of the mortars increased, and the cement content of the mortars was also reduced by 33 wt %. The X-ray diffraction (XRD) patterns revealed that there existed a carboaluminate phase, and the presence of the ettringite was stabilized, indicating that the accumulating amount of the hydration products of the mortar increased. Furthermore, the BFFS could consume the portlandite and free water to form a higher amount of chemically bound water due to its pozzolanic activity. A high degree of hydration and a large volume of the hydration products refined the porosity of the hardened mortars, which explained the enhancement of the strength of the mortars. Compared to the cement replacement method, the paste replacement method was more effective in preparing eco-friendly mortar or concrete by recycling BFFS for reducing the cement content of the mortar while improving its strength.  相似文献   

5.
One way to contribute to sustainability in the construction sector is through the incorporation of construction by-products from their own activities. This work intends to extend the possibilities for enhancement of these by-products through the incorporation of four different ones, as fillers, in mortar production. The influence of these incorporations in mortar production was compared with a reference mortar with siliceous filler in its fresh state; workability, entrained air content and fresh density, and in its hardened state; capillary water absorption, water vapour permeability and shrinkage (up to 91 days); and adhesive, compressive, and flexural strength; the last two were studied over time (up to 180 days). Despite the reduction in compressive strength, both in the short and long term, there was a gain in adhesive strength when the construction by-products were incorporated. Regarding the physical properties and durability studied, no relevant differences were found with respect to the reference mortar. According to the European Specifications, these mortars could be used as regular or coloured rendering and plastering mortars, and masonry mortars, and these findings promote the circular economy in the construction sector.  相似文献   

6.
Limitations in natural aggregate resources and the continuous increase in the demand for concrete as a building material, as well as the increase in the production of waste and the problem with its storage were the reasons for attempts to replace the sand fraction in cement matrices with a corresponding slag fraction. Municipal solid waste incineration (MSWI) slag, which is a product of waste incineration, can be used as an aggregate. This extends its service life and reduces landfill waste. Therefore, three types of cement mortars with different aggregate composition were prepared. In addition, to increase the durability of the cement matrix and the degree of immobilization of harmful heavy metals and salts present in the slag, a natural zeolite with pozzolanic properties was used. A set of tests was carried out on fresh mortar and hardened mortar, including strength tests after 7, 28 and 360 days. What is more, chemical tests were undertaken, including the content of chlorides and sulfates, leaching using the TCLP method and oxide composition. The conducted tests revealed that all mortars had similar strength properties and demonstrated the effectiveness of immobilizing harmful substances contained in the municipal solid waste incineration (MSWI) slag by cementing.  相似文献   

7.
The paper presents the experimental studies on the effect of the water containing micro-nano bubbles of various gases on the physico-mechanical properties of lime-cement mortars. In total, 7 types of mortars were prepared: with water containing the micro-nano bubbles of O2, O3 or CO2 as 50% or 100% substitute of ordinary mixing water (tap water) and the reference mortar prepared using tap water. In order to determine the influence of water with micro-nano bubbles of gases, the consistency of fresh mortar and the physical properties of hardened mortar, i.e., specific and apparent density, total porosity, water absorption by weight and capillary absorption, were established. The mechanical strength of the considered mortars was studied as well by conducting the tests for flexural and compressive strengths following 14, 28 and 56 days. Reduced workability and capillary absorption were observed in the modified mortars within the range of 0.9–8.5%. The mortars indicated an increase in the flexural strength after 28 days ranging from 3.4% to 23.5% and improved compressive strength in 1.2–31%, in comparison to the reference mortar. The conducted studies indicated increased flexural and compressive strengths along with the share of micro-nano bubbles of gases in the mixing water.  相似文献   

8.
The use of a high volume of industrial solid waste mineral admixture and hybrid fiber can greatly reduce the amount of cement in mortar or concrete, improve its performance, ensure the service properties of mortar or concrete, and reuse industrial solid waste to reduce the environmental burden, which has significant research significance. In this paper, the mechanical properties, wear resistance and microstructure of hybrid fiber-reinforced mortar (HFRM) with a high content of industrial solid waste mineral admixture were systematically studied under different water/binder ratios. Mineral admixtures include fly ash, silica fume and granulated blast furnace slag (slag). The total content of hybrid glass fiber (GF) and polypropylene fiber (PPF) was 2% by volume fractions, and six different water/binder ratios ranging from 0.27 to 0.62 were used. The following conclusions were drawn: fibers have a significant negative effect on the properties of mortars with a low water/binder ratio (w/b = 0.27) and high content of mineral admixtures. In general, the effect of adding hybrid fiber on improving the wear resistance of mortar is more obvious. The average residual weight of hybrid fiber-reinforced mortar is the highest after the wear resistance test. Comprehensively considering the compressive strength, flexural strength, wear resistance and microstructure of the mortar samples, G8PP2-0.40 is the optimal mix ratio. At this time, the replacement rates of fly ash, silica fume and slag are: 20%, 5% and 30%, the water/binder ratio is 0.40, and the content of GF and PPF is 1.6% and 0.4%, respectively.  相似文献   

9.
This article presents research on selected physical and mechanical properties of cement-based plasters and masonry mortars with consistency-improving additives, namely, traditional hydrated lime and a plasticizing and aerating mixture (APA), which, in practice, is often considered to be a lime substitute. Comparative analysis of the properties of mortars with alternative additives—lime or APA—was carried out, taking into consideration possible effects of cement, as two types of Portland cement were used for the research. For fresh mortar, mixture consistency, air content, resistance to segregation, and water retention were determined. Tests on hardened mortars included tests of porosity and impermeability, depth of penetration of water under pressure, drying shrinkage, as well as compressive and bending strength, modulus of elasticity, and adhesion of mortars to the base. In addition, research has shown that cement–lime mortars and cement mortars with APA admixture of similar consistency in the fresh state are characterized by significantly different properties. The results show, in most of the features analyzed, more favorable properties of mortars with the use of traditional lime. For shrinkage only, the use of admixture turned out to be more advantageous.  相似文献   

10.
In this research we evaluated the use of recycled fine mortar aggregate (RFMA) as a fine aggregate for new masonry mortar creation. The pre-wetting effect on the aggregate before creating the mixture was analyzed as a method to reduce its absorption potential. A control mixture of conventional mortar and two groups of recycled mortars were designed with a partial replacement of natural sand by RFMA (pre-wetted and not pre-wetted) performed in different proportions. The results established that the pre-wetting process allows a reduction in the amount of water required during the creation of new mixtures, regulating the water/cement (W/C) ratio and improving the properties of recycled mortars such as air content, fresh and hardened densities, and compressive and adhesive strength for all substitution levels. Mortar made with a 20% substitution and pre-wetted until it was at 67% of its absorption capacity displayed adhesive values higher than the ones shown by the reference mortar. The pre-wetting process proves to be an easy performance technique; it is inexpensive, environmentally friendly, and the most valuable fact is that specialized equipment is not necessarily needed. This process is the most profitable option for improving RFMA exploitation and reuse.  相似文献   

11.
This paper presents an experimental study on use of hot-melt polyamide (HMP) to prepare mortar specimens with improved crack healing and engineering properties. The role of HMP in the crack repairing of cement mortar subjected to several rounds of heat treatment was investigated. Compatibility between HMP and hydraulic cement was investigated through X-ray diffraction (XRD) and Fourier transform infrared spectra (FTIR) technology. Mortar specimens were prepared using standard cement mortar mixes with HMP at 1%, 3% and 5% (by volume) for fine aggregate substitute. After curing for 28 days, HMP specimens were subjected to heating at temperature of 160 °C for one, two, and three days and then natural cooling down to ambient temperature. Mechanical and durability properties of the heated HMP mortars were evaluated and compared with those of the corresponding mortars without heating. The microscopic observation of the interfacial transition zone (ITZ) of HMP mortar was conducted through environmental scanning electron microscopy (ESEM). Results reveal that incorporation of HMP improves the workability of the HMP/cement binder while leading to decrease in compressive strength and durability. The heated HMP mortars after exposure to heating for one, two, and three days exhibit no obvious change in compressive strength while presenting notable increase in flexural strength and durability compared with the corresponding mortars without heating. The XRD, FTIR and ESEM analyses indicate that no obvious chemical reaction occurs between HMP and hydraulic cement, and thus the self-repairing for interfacial micro-crack in HMP/cement composite system is ascribed to the physical adhesion of HMP to cement matrix rather than the chemical bonding between them.  相似文献   

12.
In this study, rice husk ash (RHA) was explored as a strength enhancer for mortars containing waste rubber. The effects of RHA on the flow, mechanical strength, chloride resistance, and capillary absorption of rubber mortar were investigated by substituting up to 20% cement with RHA. The experimental results showed that the incorporation of rubber into mortar could be safely achieved by adding RHA as a cement substitute by up to 20% without compromising the compressive strength of mortar. Moreover, the RHA also exerted positive effects on the enhancement of the chloride resistance as well as the capillary absorption of rubber mortars, for which 15% RHA was found to be the optimal dosage.  相似文献   

13.
Starting from two low-cost, low-environmental-impact polymers belonging to the Polyethylene Glycol (PEG) family, i.e., PEG 800 and PEG 1000, two form-stable phase change materials were produced. The two PEGs differ in molecular weight and, as a consequence, the melting and crystallization range of temperatures. The PCMs were obtained, including the PEG, in a liquid state, inside the pores of Lecce Stone flakes, obtained as waste pieces from its processing. A simple and inexpensive impregnation process was selected to produce the PCMs, thus adopting low-environmental-impact materials and cheap processes, and respecting circular economy principles. The two PCMs, the first composed of PEG 800, namely LS/PEG800, and the second composed of a 50/50%wt. mix of the different LS/PEGs, i.e., LS/PEG800_LS/PEG1000, were added as aggregates to four types of mortars, based on aerial and hydraulic lime, gypsum, and cement. The obtained mortars were characterized in their fresh state to assess their workability, and in a solid state after a proper cure to determine their characteristic Latent Heat Thermal Energy Storage (LHTES) properties and mechanical properties in both flexural and compressive modes, taking the mortars not containing any PCM as the reference. The results revealed that, with the proper selection of mortar formulations, it was possible to achieve suitable workability and adequate mechanical characteristics. The selection of a PEG with a low range of phase change temperatures, such as PEG 800, allows one to obtain mortars characterized by a melting/crystallization range that can be considered appropriate in applications characterized by cold climates. The production of a mixed PCM, composed of both PEGs, led to mortars displaying a large interval of melting/crystallization temperatures, which could be suitable in both warm and cold climates.  相似文献   

14.
In this work, sugarcane bagasse fiber, a waste product of agroindustry, was added to mortar mixes at different proportions looking to seal porosities so as to improve the resistance of concrete to carbonation and to improve its mechanical properties. To evaluate the behavior of bagasse fibers in the alkaline media typical of mortars, bagasse fibers were subjected to solutions with alkaline pH values, and their chemical structure and morphological behavior was evaluated using FTIR (Fourier transform infrared spectroscopy) and SEM (Scanning Electron Microscopy). Using mortar cylinders in an accelerated carbonation chamber to obtain results in short lapses, the compressive strength and the carbonation were evaluated. The FTIR analysis results indicate that pH values of 11 and 12 causes a delignification, while at pH 9 and 10, a swelling of the molecule occurs because of the addition of hydroxyl ions, behavior that is confirmed with SEM images. A clear effect of the fiber addition on the performance of concrete was observed as the carbonation front of 35 mm for the sample without fibers was reduced to 2 mm for the sample with 2% fiber addition, resulting in an increase of 5 MPa in compressive strength. These results indicate that in the range of mortar pH, chemical changes occured over the sugarcane surface that could cause the growth of fibers and could partially seal the porosity in the mortars, thus enhancing its performance.  相似文献   

15.
With high pozzolanic reactivity, metakaolin (MK) is a popular supplementary cementitious material (SCM), which can be used to partially replace Portland cement in concretes. Due to its small particle size, however, MK can agglomerate, resulting in a nonuniform matrix and underperformance of the produced concrete. To address this issue, this paper exploits a low-cost, bio-based admixture—black tea extract (BTE)—to replace the traditional petroleum-based chemical admixture to enhance the dispersion and workability of MK blended cement mortars. Major biomolecules in the BTE such as caffeine, catechin, theanine, and theaflavin are rich in polyphenol, hydroxyl, and carboxylic acid groups, which can interact with cement particles and have profound effects on the hydration process and microstructure of the hydration products. Experimental studies showed that BTE does improve the workability of the MK blended cement mortar. More importantly, the BTE introduces significant change on the microstructure of the hardened pastes. Both the pores with size less than 50 nm and the total porosity of the hardened paste were significantly reduced, leading to a significant improvement in the micro- and macro-mechanical properties of the hardened paste. Experimental results suggest that up to 35% greater improvement in the compressive strength at 28 days was achieved using the proposed bio-admixture. Economic and environmental advantages of using the BTE as a renewable admixture were also illustrated through analyzing the cost–benefit, embodied carbon, and eco-efficiency of the MK blended mortars.  相似文献   

16.
This paper discusses the performance of the short pitch-based carbon fiber reinforced mortar (CFRM) composite considering its key properties and cost-effectiveness. Five different types of mortar composite were produced using 0–4% volume contents of short pitch-based carbon fibers. The mortar composites were tested for inverted slump cone flow (flow time and volume flow), unit weight, air content, compressive strength, flexural strength, impact resistance, and water absorption. The cost-effectiveness of CFRM was assessed based on the performance to cost ratio (PCR), which was calculated for each mortar composite, considering its workability, mechanical properties, and durability. The inverted slump cone volume flow was counted as a measure of workability, whereas the compressive strength, flexural strength, and impact resistance were considered as the major attributes of the mechanical behavior. In addition, the water absorption was used as a measure of durability. The test results revealed that the mortar composite made with 3% carbon fibers provided adequate workability, a relatively high unit weight and low air content, the highest compressive strength, excellent flexural strength, good impact resistance, and the lowest water absorption. It was also found that the PCR increased up to 3% carbon fibers. Beyond a 3% fiber content, the PCR significantly decreased. The overall research findings revealed that the mortar with 3% carbon fibers was the optimum and most cost-effective mortar composite.  相似文献   

17.
The influence of a complex application of both plasticizing and air-entraining effects on concrete with polycarboxylate ether superplasticizer (PCE), air-entraining admixture (AIR), or an anti-foaming agent (AF) is analyzed in this paper with considerations for on the air content, workability, flexural and compressive strength, and freezing–thawing resistance of hardened cement mixtures. The effect of the complex behavior of PCE, AIR, and AF on the porosity of hardened cement mortar (HCM) and freezing–thawing resistance was investigated; freezing–thawing resistance prediction methodology for plasticized mortar was also evaluated. The results presented in the article demonstrate the beneficial influence of entrained air content on consistency and stability of cement mortar, closed porosity, and durability of concrete. Freezing–thawing factor KF depending on porosity parameters can be used for freezing–thawing resistance prediction. With both plasticizing (decrease in the water–cement ratio) and air-entraining effects (increase in the amount of entrained air content), the frost resistance of concrete increases, scaling decreases exponentially, and it is possible to obtain great frost resistance for cement-based material.  相似文献   

18.
Cement mortar can be colored using color additive technology to give colorful facades to the surfaces of buildings, and to beautify the environment. In this study, weight ratios of color powder/cement at 1:80, 1:40, and 1:27, and polyacrylic emulsion/cement at a ratio of 1:5 were added as pigments to cement mortar; the fresh properties, slump, slump flow, hardened properties, compressive strength, flexural strength, ultrasonic pulse velocity, durability, surface electrical resistivity and thermal conductivity of the colored cement mortar were then examined. The results showed that adding color powder/cement at 1:80 and polyacrylic emulsion/cement at 1:5 gives the best water/cement (W/C) ratio, which equals 0.5; this can effectively improve the hardness and durability of colored cement mortar. At 28 days of aging, the strength of the various colored cement mortars was maintained at 33.1–36.8 MPa. The acrylic-based emulsion significantly improved the flexural strength of the specimen. At 91 days of aging, all of the cement mortars exceeded the control group, with an anti-bay strength of 19.9–21.7 MPa, and the strength increased with aging. Adding appropriate amounts of inorganic color powder and mixing water can effectively enhance the fresh and hardened properties and durability of the colored cement mortar, while polyacrylic emulsion may significantly improve the test pieces and flexural strength, which increases with age. Moreover, natural α-Fe2O3 (rust layer) is formed on the surface of the colored cement mortar samples through the addition of inorganic color powder that contains Fe(III) ion; this prevents the intrusion of noxious ions and thus increases the durability. All of the test pieces of colored cement mortar in this study had a surface resistance of over 20 kΩ-cm on the seventh day of the test period, meaning good surface compactness. In addition, because the thermal conductivity of the added inorganic color powder was higher than that of cement, the thermal conductivity was significantly improved.  相似文献   

19.
This paper investigates the dynamic compressive behavior of wollastonite fiber-reinforced cementitious mortars using multiscale numerical simulations. The rate dependent behavior of the multiphase heterogeneous systems is captured in a multiscale framework that implements continuum damage towards effective property prediction. The influence of wollastonite fiber content (% by mass) as cement replacement on the dynamic compressive strength and energy absorption capacity is thereafter elucidated. An average compressive strength gain of 40% is obtained for mortars with 10% wollastonite fiber content as cement replacement, as compared to the control mortar at a strain rate of 200/s. The rate dependent constitutive responses enable the computation of energy absorption, which serves as a comparative measure for elucidating the material resistance to impact loads. Approximately a 45% increase in the dynamic energy absorption capacity is observed for the mixture containing 10% wollastonite fibers, as compared to the control case. Overall, the study establishes wollastonite fibers as a sustainable and dynamic performance-enhanced alternative for partial cement replacement. Moreover, the multiscale numerical simulation approach for performance prediction can provide an efficient means for the materials designers and engineers to optimize the size and dosage of wollastonite fibers for desired mechanical performance under dynamic loading conditions.  相似文献   

20.
The effect of air-entraining admixture (AEA) on the fresh and rheological behavior of mortars designed to be used in 3D printers was investigated. Blast furnace slag, calcined kaolin clay, polypropylene fiber, and various chemical additives were used in the mortar mixtures produced with Super White Cement (CEM I 52.5 R) and quartz sand. In addition to unit weight, air content, and compressive strength tests, in order to determine the stability of 3D printable mortar elements created by extruding layer by layer without any deformation, extrudability, buildability, and open time tests were applied. Fresh and rheological properties of 3D printable mortars were also determined. It was concluded that the addition of AEA to the mortars decreased the unit weight, viscosity, yield, and compressive strength, but increased the air content, spread diameter, initial setting time, and thixotropy of 3D printable mortar. It is recommended to develop a unique chemical admixture for 3D printable mortars, considering the active ingredients of the chemical additives that affect fresh and rheological performance of mortar such as superplasticizer, viscosity modifying, and cement hydration control.  相似文献   

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