Creep and Shrinkage Behaviour of Disintegrated and Non-Disintegrated Cement Mortar

One way to prevent cement from ending up in landfills after its shelf life is to regain its activity and reuse it as a binder. As has been discovered, milling by planetary ball mill is not effective. Grinding by collision is considered a more efficient way to refine brittle material and, in the case of cement, to regain its activity. There has been considerable research regarding the partial replacement of cement using disintegrated cement in mortar or concrete in the past few decades. This article determines and compares the creep and shrinkage properties of cement mortar specimens made from old disintegrated, old non-disintegrated, and new non-disintegrated Portland cement. The tests show that the creep strains for old disintegrated and old non-disintegrated cement mortars are close, within a 2% margin of each other. However, the creep strains for new non-disintegrated cement mortar are 30% lower. Shrinkage for old disintegrated and non-disintegrated cement mortar is 20% lower than for new non-disintegrated cement mortar. The research shows that disintegration is a viable procedure to make old cement suitable for structural application from a long-term property standpoint. Additionally, it increases cement mortar compressive strength by 49% if the cement is disintegrated together with sand.     

Alkaline Activity of Portland Cement with Additives of Waste Glass

The concept of the alkaline activity of powdered materials introduced into cement compositions has been proposed, along with methods for its determination. The possibility of using waste glass as an active additive to Portland cement was evaluated from the standpoint of alkaline activity. Replacing the Portland cement component with glass waste in the form of glass powder at amounts from 1 to 35% made it possible to maintain the cement composition’s alkaline activity at a level that met the standard requirements. The previously unknown effects of mixed alkali in Portland cement in the presence of glass waste are described. Portland cement has a high potassium alkaline activity; however, container glass has a high sodium alkaline activity and a fairly low potassium alkaline activity. When glass waste is introduced into the structure of cement compositions, potassium alkaline activity is reduced.     

A Step towards Concrete with Partial Substitution of Waste Glass (WG) in Concrete: A Review

The annual worldwide production rate of waste glass is a million tons; the waste glass is non-biodegradable, resulting in environmental pollution. However, the chemical composition of waste glass (WG) is promoted to be used as a partial substitution of binding or filler (aggregate) material in concrete production. Although significant research has been conducted in this area, the results of these studies are scattered, and it is difficult to judge the suitability of waste glass in concrete. This review looks at the effects of waste glass on concrete’s fresh, mechanical, and durability properties. It concludes that waste glass decreased the flowability of concrete. Furthermore, waste glass can be used as pozzolanic material, creating secondary cementitious compound (CSH) gel. CSH gel increased the cement paste’s binding properties, leading to increased mechanical performance. Moreover, this study reveals that the optimum dose of waste glass is important to minimize the possibility of an alkali–silica reactions. Based on this review, most researchers conclude that 20% substitution of waste glass as binding material is the optimum dose. The wide range of discussion provides the necessary guideline for the best research practice in the future.     

Investigation into the Integration of Impregnated Glass and Carbon Textiles in a Laboratory Mortar Extruder (LabMorTex)

A promising process for the automatization of concrete structures is extrusion or extrusion molding. An innovative approach is the extrusion of concrete with imbedded technical textiles as reinforcement. For a successful extrusion, the rheological properties of the fresh concrete have to be optimized, as it must be extrudable and have sufficient early strength after leaving the mouthpiece. Within the scope of this paper, a process was developed which allows the integration of flexible as well as stiff impregnated textiles into the extrusion process. For this purpose, different textile-reinforced mortars (TRM) were extruded and their material characteristics were investigated. The results show that the mortar cross-section is considerably strengthened, especially when using carbon textiles, and that extrusion has considerable potential to produce high-performance TRM composites. In uniaxial tension tests with TRM, as well as in the pure roving tensile strength tests, textile stresses of approx. 1200 MPa were achieved for the glass textile and approx. 2250 MPa for the carbon textile. The position of the textile layer deviated a maximal 0.4 mm from its predesigned position, which shows its potential for producing tailor-made TRM elements. In addition, by adjusting the mortar mix design, it was possible to reduce the global warming potential (GWP) of the extrusion compound by up to 49.3% compared to the initial composition from preliminary studies.     

Durability Properties of Concrete Supplemented with Recycled CRT Glass as Cementitious Material

This paper presents the testing of the durability of concrete where a part of cement was replaced with ground panel cathode ray tube glass (CRT) finer than 63 µm. The percentage of cement replaced with glass is 5%, 10%, 15%, 20%, and 35%, by mass. The highest percent share of mineral admixtures in CEM II (Portland-composiste cement) cement was chosen as the top limit of replacement of cement with glass. In terms of the concrete durability, the following tests are performed: freeze-thaw resistance, freeze-thaw resistance with de-icing salts-scaling, resistance to wear according to the Böhme test, sulfate attack resistance, and resistance to penetration of water under pressure. A compressive strength test is performed, and shrinkage of concrete is monitored. In order to determine the microstructure of concrete, SEM (Scanning Electron Microscopy) and EDS (Energy Dispersive X-ray Spectroscopy) analyses were performed. The obtained research results indicate that the replacement of a part of cement with finely ground CRT glass up to 15% by mass has a positive effect on the compressive strength of concrete in terms of its increase without compromising the durability of concrete. The results obtained by experimental testing unequivocally show that concrete mixtures made with partial replacement (up to 15%) of cement with finely ground CRT glass have the same freeze-thaw resistance, resistance to freeze/thaw with de-icing salt, resistance to wear by abrasion, and resistance to sulfate attack as the reference concrete. In terms of environmental protection, the use of CRT glass as a component for making concrete is also very significant.     

The Effect of Fine-Ground Glass on the Hydration Process and Properties of Alumina-Cement-Based Composites

This paper discusses studies regarding the impact of fine-ground glass additives on the hydration and properties of alumina cement pastes and mortars. Fine-ground glass was added to pastes and mortars instead of high-alumina cement and calcium aluminate cement in quantities of 5% and 10%. The findings are inconclusive as to the impact of glass on the properties of tested alumina cement types. The effect produced via the addition of glass instead of cement depends on the type of alumina cement used. Adding fine-ground glass to high-alumina cement enhances the paste’s density while improving paste and mortar strength. Using the same additive for calcium aluminate cement reduces its density and strength. The addition of glass to high-alumina cement adversely affects its strength at higher temperatures.     

Material Performance and Animal Clinical Studies on Performance-Optimized Hwangtoh Mixed Mortar and Concrete to Evaluate Their Mechanical Properties and Health Benefits

In this study, the amount of cement used in a concrete mix is minimized to reduce the toxic effects on users by adjusting the concrete mixture contents. The reduction of cement is achieved by using various admixtures (ground granulated blast-furnace slag, flyash, ordinary Portland cement, and activated Hwangtoh powder). To apply the mix to construction, material property tests such as compressive strength, slump, and pH are performed. Preliminary experimental results showed that the Hwangtoh concrete could be used as a healthy construction material. Also, the health issues and effects of Hwangtoh mortar are quantitatively evaluated through an animal clinical test. Mice are placed in Hwangtoh mortar and cement mortar cages to record their activity. For the test, five cages are made with Hwangtoh and ordinary Portland cement mortar floors, using Hwangtoh powder replacement ratios of 20%, 40%, 60%, and 80% of the normal cement mortar mixing ratio, and two cages are made with Hwangtoh mortar living quarters. The activity parameter measurements included weight, food intake, water intake, residential space selection, breeding activity, and aggression. The study results can be used to evaluate the benefits of using Hwangtoh as a cement replacing admixture for lifestyle, health and sustainability.     

Influence of Water Glass Introduction Methods on Selected Properties of Portland Cement

This article presents a study of the effect of water glass and its introduction on the hydration of Portland cement and its properties in plastic and solid states. The introduction of sodium water glass into the mixing water extends the setting time of Portland cement by 35%, while introduction into the cement paste reduces it by 24.4%; for potassium water glass, the respective values are 10.8% and 10.8%. The introduction of sodium water glass into the mixing water decreases its consistency by 17.6%; its introduction into the cement paste reduces its consistency by 97%. Based on microcalorimetric studies and using the modelling method, mechanisms of the processes occurring in the cement paste, for various methods of introducing water glass admixtures, and their influence on the properties of cement are proposed. The important implications of the obtained results are that, using various methods for introducing admixtures of water glass, it is possible to regulate the setting of cement slurries within significant limits that are important during their transportation.     

Concrete with Partial Substitution of Waste Glass and Recycled Concrete Aggregate

The current practice of concrete is thought to be unsuitable because it consumes large amounts of cement, sand, and aggregate, which causes depletion of natural resources. In this study, a step towards sustainable concrete was made by utilizing recycled concrete aggregate (RCA) as a coarse aggregate. However, researchers show that RCA causes a decrease in the performance of concrete due to porous nature. In this study, waste glass (WG) was used as a filler material that filled the voids between RCA to offset its negative impact on concrete performance. The substitution ratio of WG was 10, 20, or 30% by weight of cement, and RCA was 20, 40, and 60% by weight of coarse aggregate. The slump cone test was used to assess the fresh property, while compressive, split tensile, and punching strength were used to assess the mechanical performance. Test results indicated that the workability of concrete decreased with substitution of WG and RCA while mechanical performance improved up to a certain limit and then decreased due to lack of workability. Furthermore, a statical tool response surface methodology was used to predict various strength properties and optimization of RCA and WG.     

Use of Natural Zeolite and Glass Powder Mixture as Partial Replacement of Portland Cement: The Effect on Hydration,Properties and Porosity

The study investigates effect of the additive consisting of natural zeolite (clinoptilolite) and soda lime glass powder on the hydration, mechanical properties and porosity of Portland cement concrete. The effect of mineral additive on the technological, physical-mechanical properties and porosity of the mortar was investigated by increasing the content of natural zeolite and glass powder added to the mortar up to 20% by weight of cement in increments of 5% and different particles size of natural zeolite. The mixes with the best technological and mechanical properties were identified and further studies were conducted by replacing 10% and 15% of cement with natural zeolite and soda lime glass with an average grain size of 59.3 μm, 29.0 μm or 3.6 μm of zeolite, and 29.6 μm of glass powder. The hydration process and microstructure of hardened cement paste modified with the aforementioned mineral additives was analysed by microcalorimetry, X-ray diffraction tests and thermogravimetric analysis. The optimal composition of cement paste and particle size distribution of natural zeolite were determined to achieve the higher flexural and compressive strength and lower open porosity. The mixture of mineral additives has the highest effect in terms of flexural and compressive strength and open porosity when added at the proportion 75:15:10 (cement:natural zeolite:soda lime glass) and when zeolite with an average particle size of about 3.6 μm is used     

On the Utilization of Pozzolanic Wastes as an Alternative Resource of Cement

Recently, as a supplement of cement, the utilization of pozzolanic materials in cement and concrete manufacturing has increased significantly. This study investigates the scope to use pozzolanic wastes (slag, palm oil fuel ash and rice husk ash) as an alkali activated binder (AAB) that can be used as an alternative to cement. To activate these materials, sodium hydroxide solution was used at 1.0, 2.5 and 5.0 molar concentration added into the mortar, separately. The required solution was used to maintain the flow of mortar at 110% ± 5%. The consistency and setting time of the AAB-paste were determined. Mortar was tested for its flow, compressive strength, porosity, water absorption and thermal resistance (heating at 700 °C) and investigated by scanning electron microscopy. The experimental results reveal that AAB-mortar exhibits less flow than that of ordinary Portland cement (OPC). Surprisingly, AAB-mortars (with 2.5 molar solution) achieved a compressive strength of 34.3 MPa at 28 days, while OPC shows that of 43.9 MPa under the same conditions. Although water absorption and porosity of the AAB-mortar are slightly high, it shows excellent thermal resistance compared to OPC. Therefore, based on the test results, it can be concluded that in the presence of a chemical activator, the aforementioned pozzolans can be used as an alternative material for cement.     

Pozzolanic Activity Assessment of LUSI (LUmpur SIdoarjo) Mud in Semi High Volume Pozzolanic Mortar

LUSI mud obtained from the mud volcano in Sidoarjo, Indonesia, is a viable aluminosilicate material to be utilized as pozzolanic material. LUSI is an abbreviation of the local name of the mud, i.e., Lumpur Sidoarjo, meaning Sidoarjo mud. This paper reports the results of an investigation to assess the pozzolanic activity of LUSI mud, especially in semi high volume pozzolanic mortar. In this case, the amount of mud incorporated is between 30% to 40% of total cementitious material, by mass. The content of SiO₂ in the mud is about 30%, whilst the total content of SiO₂, Fe₂O₃ and Al₂O₃ is more than 70%. Particle size and degree of partial cement replacement by treated LUSI mud affect the compressive strength, the strength activity index (SAI), the rate of pozzolanic activity development, and the workability of mortar incorporating LUSI mud. Manufacturing semi high volume LUSI mud mortar, up to at least 40% cement replacement, is a possibility, especially with a smaller particle size of LUSI mud, less than 63 μm. The use of a larger percentage of cement replacement by LUSI mud does not show any adverse effect on the water demand, as the flow of the fresh mortar increased with the increase of percentage of LUSI mud usage.     

Mechanical Properties of Crumb Rubber Mortar Containing Nano-Silica Using Response Surface Methodology

Crumb rubber (CR) from scrap tires is used as a partial replacement of fine aggregates in cement paste. This promotes the sustainable development of the environment, economy, and society, as waste tires are non-biodegradable and flammable. They occupy large landfill areas and are breeding grounds for mosquitoes and rodents. Inclusion of CR in mortar leads to several improvements on the mixture properties such as ductility, toughness, and impact resistance. However, it exhibits lower strengths and Modulus of Elasticity (ME). Therefore, to promote the use of mortar containing CR, it is vital to improve its mechanical strength. Past studies proved that nano-silica (NS) improves the strength of concrete due to the physico-chemical effects of NS. This study aims to examine the mechanical properties of crumb rubber mortar containing nano-silica (NS-CRM) and to develop models to predict these properties using Response Surface Methodology (RSM). Two variables were considered, CR as partial replacement to sand by volume (0%, 7.5%, 15%), and NS as partial replacement to cement by weight (0%, 2.5%, 5%). The results demonstrated a significant improvement in the mechanical properties of CRM when incorporating NS, and the models developed using RSM were acceptable with a 2% to 3% variation.     

Effect of Ground Waste Glass Addition on the Strength and Durability of Low Strength Concrete Mixes

By recycling used glass containers, we are able to recover and reuse their valuable properties, which is a way to preserve the relevant natural resources and lessen environmental burdens. For example, recycled waste glass (in the form of powder) can be used in the production of concrete. This article analyses the effect of waste glass addition on the properties of C12/15, which is used, for example, as concrete bedding material to support road drainage gutters and kerbs. Ground waste glass was used as a filler in the mix, i.e., without decreasing the amount of cement. Brown glass collected as municipal solid waste was used in this research. The research comprised an experiment prepared on the basis of the central composite design. The independent variables included water/cement ratio and the amount of glass powder, expressed as the glass to cement ratio by weight. The adopted research program mainly included the definition of the concrete compressive strength, water absorption and freeze–thaw resistance after 25 and 100 cycles of freezing and thawing. For selected systems, the characteristics of air voids in hardened concrete were also defined. The beneficial effect of ground waste glass added as a filler to the concrete mixture on the strength and durability of concrete was confirmed by the obtained test results.     

Temperature Influence on Ordinary Concrete Modified with Fly Ashes from Thermally Conversed Municipal Sewage Sludge Strength Parameters

Concrete is the most commonly used structural material, without which modern construction could not function. It is a material with a high potential to adapt to specific operating conditions. The use of this potential is made by its material modification. The aim of the performed investigations was the assessment of rational application possibilities of fly ashes from thermally conversed municipal sewage sludge as an alternative concrete admixture. A concrete mix was designed, based on the Portland cement CEM I 42.5R and containing various quantity of ash, amounting to 0–25% of cement mass. The samples were conditioned and heated in a furnace at the temperature of 300 °C, 500 °C, and 700 °C. Physical and chemical properties of the ashes as well as utility properties of the concrete, i.e., density, compressive strength after 28, 56, and 90 days of maturation, frost resistance, and compressive strength in high temperature were determined. The tests were performed at cubic samples with 10 cm edge. The replacement of a determined cement quantity by the fly ashes enables obtaining a concrete composite having good strength parameters. The concrete modified by the fly ashes constituting 20% of the cement mass achieved its average compressive strength after 28 days of maturation equal to 50.12 MPa, after 56 days 50.61 MPa and after 90 days 50.80 MPa. The temperature growth weakens the composite structure. The obtained results confirm the possibility of waste recycling in the form of fly ashes as a cement substitute in concrete manufacturing.     

Strength,Carbonation Resistance,and Chloride-Ion Penetrability of Cement Mortars Containing Catechol-Functionalized Chitosan Polymer

There have been numerous recent studies on improving the mechanical properties and durability of cement composites by mixing them with functional polymers. However, research into applying modified biopolymer such as catechol-functionalized chitosan to cement mortar or concrete is rare to the best of our knowledge. In this study, catechol-functionalized chitosan (Cat-Chit), a well-known bioinspired polymer that imitates the basic structures and functions of living organisms and biological materials in nature, was synthesized and combined with cement mortar in various proportions. The compressive strength, tensile strength, drying shrinkage, accelerated carbonation depth, and chloride-ion penetrability of these mixes were then evaluated. In the ultraviolet–visible spectra, a maximum absorption peak appeared at 280 nm, corresponding to catechol conjugation. The sample containing 7.5% Cat-Chit polymer in water (CPW) exhibited the highest compressive strength, and its 28-day compressive strength was ~20.2% higher than that of a control sample with no added polymer. The tensile strength of the samples containing 5% or more CPW was ~2.3–11.5% higher than that of the control sample. Additionally, all the Cat-Chit polymer mixtures exhibited lower carbonation depths than compared to the control sample. The total charge passing through the samples decreased as the amount of CPW increased. Thus, incorporating this polymer effectively improved the mechanical properties, carbonation resistance, and chloride-ion penetration resistance of cement mortar.     

Waste Glass Powder Reusability in High-Performance Concrete: Leaching Behavior and Ecotoxicity

This paper deals with the possibility of using different types of waste glass powder in high-performance concrete (HPC) mixtures as a fine fraction replacement. Subsequently, both fractions are used in this research in concrete as a substitute for fine sand and silica flour. To use waste glass in a basic building material such as concrete, it is necessary to verify the basic chemical properties of the selected waste materials. Apart from the basic chemical properties, its environmental impact also appears to be an essential property of waste materials in general. Therefore, the research is mainly focused on the leaching and ecotoxicity experiments on high-performance concrete. HPC mixtures are designed based on the results of the analyzed chemical properties and previous research performed by our research team. Ecotoxicity of these concretes is then verified using Czech standards to evaluate. The results showed a positive impact on the ecotoxic properties of waste glass when used in concrete. A new ecotoxicity classification of waste materials and concrete mixes containing waste materials is proposed as a result of this research and summarized in the conclusion of this paper.     

Application of Concretes Made with Glass Powder Binder at High Replacement Rates

Glass is a material that can be reused, except for a small part that, due to its residual characteristics, cannot be reused and becomes a nonbiodegradable waste to accumulate in landfills. The chemical composition and pozzolanic properties of waste glass are encouraging for the use of these wastes in the cement and concrete industries and for providing technically and environmentally viable solutions. In this study, we propose the production of deactivated concretes with a high content of glass powder in the binder. The substitution percentage of glass powder for cement used in this work was between 70% and 80%. Consistency, air content, bulk density, workability, compression strength, and permeability tests were performed. Regarding compressive strength, the results obtained at 90 days for percentages of cement substitution by glass powder of 70 and 80%, respectively, were 14.2 and 8.6. The chemical analysis of leachates showed concentrations of Fe, Cu, V, Ni, and Mo, in mg L⁻¹, of 1.57, 1.38, 0.85, 0.95, and 0.44, respectively. The results obtained, compared with the relevant legislation, have proved that the inclusion of glass powder in a high percentage of substitution and with a granulometry of 20 µm in the manufacture of deactivated concretes is feasible for exterior pavements.     

Prediction of Ultrasonic Pulse Velocity for Cement,Mortar, and Concrete through a Multiscale Homogenization Approach

Ultrasonic testing (UT) is an important method for concrete, and ultrasonic pulse velocity is commonly used to evaluate the quality of concrete materials in existing studies. The ultrasonic pulse velocity of concrete materials is affected by many factors; therefore, it is necessary to establish a quantitative prediction model for the ultrasonic pulse velocity of concrete materials. Based on the multiscale homogenization method, concrete material is divided into different scales of homogenized materials, namely cement paste, mortar, and concrete. Then, a multiscale ultrasonic pulse velocity model is established through a combination of elasticity formulation and the hydration model. At the three scales of cement paste, mortar, and concrete, the elastic parameters and ultrasonic pulse velocity were predicted with the water-to-cement ratio of 0.35, 0.5, and 0.65, respectively. The ultrasonic pulse velocity of concrete with different water-to-cement ratios and different ages were measured in the test and predicted by the model. The results show that the predicted value of ultrasonic pulse velocity is within the error range of ±1.5% of the measured ultrasonic pulse velocity, suggesting that the established prediction model of ultrasonic pulse velocity can reliably predict the velocity change in concrete materials.     

Properties of a New Insulation Material Glass Bubble in Geopolymer Concrete

This paper details analytical research results into a novel geopolymer concrete embedded with glass bubble as its thermal insulating material, fly ash as its precursor material, and a combination of sodium hydroxide (NaOH) and sodium silicate (Na₂SiO₃) as its alkaline activator to form a geopolymer system. The workability, density, compressive strength (per curing days), and water absorption of the sample loaded at 10% glass bubble (loading level determined to satisfy the minimum strength requirement of a load-bearing structure) were 70 mm, 2165 kg/m³, 52.58 MPa (28 days), 54.92 MPa (60 days), and 65.25 MPa (90 days), and 3.73 %, respectively. The thermal conductivity for geopolymer concrete decreased from 1.47 to 1.19 W/mK, while the thermal diffusivity decreased from 1.88 to 1.02 mm²/s due to increased specific heat from 0.96 to 1.73 MJ/m³K. The improved physicomechanical and thermal (insulating) properties resulting from embedding a glass bubble as an insulating material into geopolymer concrete resulted in a viable composite for use in the construction industry.