Development of a Formability Prediction Model for Aluminium Sandwich Panels with Polymer Core

In the present work, the compatibility relationship on the failure criteria between aluminium and polymer was established, and a mechanics-based model for a three-layered sandwich panel was developed based on the M-K model to predict its Forming Limit Diagram (FLD). A case study for a sandwich panel consisting of face layers from AA5754 aluminium alloy and a core layer from polyvinylidene difluoride (PVDF) was subsequently conducted, suggesting that the loading path of aluminium was linear and independent of the punch radius, while the risk for failure of PVDF increased with a decreasing radius and an increasing strain ratio. Therefore, the developed formability model would be conducive to the safety evaluation on the plastic forming and critical failure of composite sandwich panels.     

Sound Insulation of Corrugated-Core Sandwich Panels: Modeling,Optimization and Experiment

With the extension of the applications of sandwich panels with corrugated core, sound insulation performance has been a great concern for acoustic comfort design in many industrial fields. This paper presents a numerical and experimental study on the vibro-acoustic optimization of a finite size sandwich panel with corrugated core for maximizing the sound transmission loss. The numerical model is established by using the wave-based method, which shows a great improvement in the computational efficiency comparing to the finite element method. Constrained by the fundamental frequency and total mass, the optimization is performed by using a genetic algorithm in three different frequency bands. According to the optimization results, the frequency averaged sound transmission of the optimized models in the low, middle, and high-frequency ranges has increased, respectively, by 7.6 dB, 7.9 dB, and 11.7 dB compared to the baseline model. Benefiting from the vast number of the evolution samples, the correlation between the structural design parameters and the sound transmission characteristics is analyzed by introducing the coefficient of determination, which gives the variation of the importance of each design parameter in different frequency ranges. Finally, for validation purposes, a sound insulation test is conducted to validate the optimization results in the high-frequency range, which proves the feasibility of the optimization method in the practical engineering design of the sandwich panel.     

Towards an Understanding of the Effect of Adding a Foam Core on the Blast Performance of Glass Fibre Reinforced Epoxy Laminate Panels

This paper presents insights into the blast response of sandwich panels with lightweight foam cores and asymmetric (different thicknesses) glass fibre epoxy face sheets. Viscously damped elastic vibrations were observed in the laminates (no core), while the transient response of the sandwich panels was more complex, especially after the peak displacement was observed. The post-peak residual oscillations in the sandwich panels were larger and did not decay as significantly with time when compared to the equivalent mass laminate panel test. Delamination was the predominant mode of failure on the thinner facesheet side of the sandwich panel, whereas cracking and matrix failure were more prominent on the thicker side (which was exposed to the blast). The type of constituent materials used and testing conditions, including the clamping method, influenced the resulting failure modes observed. A probable sequence of damage in the sandwich panels was proposed, based on the transient displacement measurements, a post-test failure analysis, and consideration of the stress wave propagation through the multilayered, multimaterial structure. This work demonstrates the need for detailed understanding of the transient behaviour of multilayered structures with significant elastic energy capacity and a wide range of possible damage mechanisms. The work should prove valuable to structural engineers and designers considering the deployment of foam-core sandwich panels or fibre reinforced polymer laminates in applications when air-blast loading may pose a credible threat.     

Sandwich Structures for Energy Absorption Applications: A Review

It is crucial that proper engineering structures are designed as energy absorbers for high dynamic loading situations, such as accidents, blasts, or impacts. The role of such structures is to absorb the high kinetic energy as strain energy through irreversible deformation of the structure. Many types of energy absorbers were designed for different dynamic high strain rate applications. One of these structures are sandwich structures. The aim of this review paper is to provide a general review on the type of sandwich structures that have been designed as energy absorbers and their performance in crashworthiness and blast related applications. The focus is on the type of core structures being used, namely foam and architected cores. It was found from the review that sandwich structures are viable candidates for such applications not only because of their light weight, but also due to the high-energy absorption capabilities. The work presented in this review paper shows that the data from the literature on this topic are vast and do not converge to any particular sandwich structure design. This presents the potential future research direction in designing sandwich structures, which have wider application at different scales.     

Evaluation of Wood Composite Sandwich Panels as a Promising Renewable Building Material

During this study, full-size wood composite sandwich panels, 1.2 m by 2.4 m (4 ft by 8 ft), with a biaxial corrugated core were evaluated as a building construction material. Considering the applications of this new building material, including roof, floor, and wall paneling, sandwich panels with one and two corrugated core(s) were fabricated and experimentally evaluated. Since primary loads applied on these sandwich panels during their service life are live load, snow load, wind, and gravity loads, their bending and compression behavior were investigated. To improve the thermal characteristics, the cavities within the sandwich panels created by the corrugated geometry of the core were filled with a closed-cell foam. The R-values of the sandwich panels were measured to evaluate their energy performance. Comparison of the weight indicated that fabrication of a corrugated panel needs 74% less strands and, as a result, less resin compared to a strand-based composite panel, such as oriented strand board (OSB), of the same size and same density. Bending results revealed that one-layer core sandwich panels with floor applications under a 4.79 kPa (100 psf) bending load are able to meet the smallest deflection limit of L/360 when the span length (L) is 137.16 cm (54 in) or less. The ultimate capacity of two-layered core sandwich panels as a wall member was 94% and 158% higher than the traditional walls with studs under bending and axial compressive loads, respectively. Two-layered core sandwich panels also showed a higher ultimate capacity compared to structural insulated panels (SIP), at 470% and 235% more in bending and axial compression, respectively. Furthermore, normalized R-values, the thermal resistance, of these sandwich panels, even with the presence of thermal bridging due to the core geometry, was about 114% and 109% higher than plywood and oriented strand board, respectively.     

A VAM-Based Equivalent Model for Triangular Honeycomb Sandwich Panels: Comparison with Numerical and Experimental Data

Due to their complex microstructures, the research on the static and dynamic behaviors of triangular honeycomb sandwich panels (triangular HSPs) is limited. In this study, the effective plate properties of triangular HSP was obtained by the homogenizing of the unit cell, and then the input to a VAM-based two-dimensional equivalent plate model (2D-EPM) to perform static and dynamic analyses. The accuracy of the proposed model for predicting the equivalent stiffness of the triangular HSP was verified by three-point bending experiments of 3D-printed specimens. Then, the static displacement, global buckling, and free vibrations predicted by 2D-EPM were verified with the results from three-dimensional finite element model simulations under various boundary conditions. The influences of structural parameters (including angle, core wall thickness, and cell side length of the unit cell) on the static and dynamic characteristics of triangular HSPs were also investigated, which can provide a useful tool for the modeling and evaluation of triangular HSPs under different conditions.     

Composite Behavior of Insulated Concrete Sandwich Wall Panels Subjected to Wind Pressure and Suction

A full-scale experimental test was conducted to analyze the composite behavior of insulated concrete sandwich wall panels (ICSWPs) subjected to wind pressure and suction. The experimental program was composed of three groups of ICSWP specimens, each with a different type of insulation and number of glass-fiber-reinforced polymer (GFRP) shear grids. The degree of composite action of each specimen was analyzed according to the load direction, type of the insulation, and number of GFRP shear grids by comparing the theoretical and experimental values. The failure modes of the ICSWPs were compared to investigate the effect of bonds according to the load direction and type of insulation. Bonds based on insulation absorptiveness were effective to result in the composite behavior of ICSWP under positive loading tests only, while bonds based on insulation surface roughness were effective under both positive and negative loading tests. Therefore, the composite behavior based on surface roughness can be applied to the calculation of the design strength of ICSWPs with continuous GFRP shear connectors.     

Experimental Investigation of the Failure Scenario of Various Connection Types between Thin-Walled Beam and Sandwich Panel

The paper presents failure scenarios for various types of connections between a thin-walled beam and a sandwich panel. In addition to standard connections used in civil engineering applications, that is, self-drilling fasteners for sandwich panels, the study examined the use of bolts, blind rivets, and double-sided acrylic tape applied linearly and pointwise. The connections were subjected to the horizontal load applied with constant eccentricity with respect to the plane of the connection surface. This load arrangement simulates the behaviour of a free flange of the thin-walled beam in bending while lateral-torsional buckling occurs. In this way, the research covers the determination of the lateral stiffness of the thin-walled beam-free flange, while the other flange is connected to the sandwich panel using various connection systems.     

Geotechnical and Environmental Assessment of Blast Furnace Slag for Engineering Applications

The increasing demand for building materials in the road industry creates interest for a new source of high-quality aggregates. In order to conserve natural resources, more attention is focused on anthropogenic soils and industrial solid wastes. For the successful application of these types of soil, a series of geotechnical and environmental tests have to be conducted. A potential hazard in the reuse of wastes from thermal degradation in the construction industry, particularly in reinforced concrete (RC) construction, is the migration of heavy metals into the groundwater environment. In this article, a geotechnical assessment of blast furnace slag (BFS) properties is presented. We conducted a series of CBR, and oedometric tests to evaluate the feasibility of BFS application in earth construction. The oedometric test results show acceptable compression characteristics which are in the range of natural aggregates. The CBR shows that this material may be used as a pavement subbase. We also noticed the preconsolidation pressure phenomenon in both Proctor and vibro-compacted soil during the oedometric test. The compression index and recompression index value show that the compression characteristics are close to those of dense sand. Based on the results described in the article, blast furnace slag is a candidate for technological application and can become one of the elements of sustainable development by contributing to a reduction in the negative environmental impact of production and use of building materials.     

A Two-Dimensional Model for Pin-Load Distribution and Failure Analysis of Composite Bolted Joints

Multibolt composite joints are widely used in aircraft structures. The determination of the pin-load distribution among the bolts is a critical step in the failure prediction of bolted joints. In this paper, a two-dimensional model of the multibolt composite structure is established for the pin-load distribution analysis. Its accuracy is validated by experimental results and the results from a 3D finite element model. Based on the determined pin-load distribution, FE models for a laminated plate with three-row fastener joints are built for failure prediction. Hashin stress criteria and the degradation guidelines of the material stiffness with respect to the different failure modes proposed by Tserpes are applied for the failure evaluation and the material degradation, respectively. The failure location and ultimate load are well predicted, which further validates the effectiveness and applicability of the proposed model for the pin-load distribution analysis.