Basalt Fiber-Based Flame Retardant Epoxy Composites: Preparation,Thermal Properties,and Flame Retardancy

We aimed to study the impact of surface modification of basalt fiber (BF) on the mechanical properties of basalt fiber-based epoxy composites. Four different types of pretreatment approaches to BF were used; then a silane coupling agent (KH550) was applied to further modify the pretreated BF, prior to the preparation of epoxy resin (EP)/BF composites. The combination of acetone (pre-treatment) and KH550 (formal surface treatment) for basalt fiber (BT-AT) imparted the EP/BF composite with the best performance in both tensile and impact strengths. Subsequently, such modified BF was introduced into the flame-retardant epoxy composites (EP/AP750) to prepare basalt fiber reinforced flame-retardant epoxy composite (EP/AP750/BF-AT). The fire behaviors of the composites were evaluated by vertical burning test (UL-94), limiting oxygen index (LOI) test and cone calorimetry. In comparison to the flame-retardant properties of EP/AP750, the incorporation of BF-AT slightly reduced LOI value from 26.3% to 25.1%, maintained the good performance in vertical burning test, but increased the peak of the heat release rate. Besides, the thermal properties and mechanical properties of the composites were investigated by thermogravimetric analysis (TGA), universal tensile test, impact test and dynamic mechanical analysis (DMA).     

Investigation of Degradation of Composites Based on Unsaturated Polyester Resin and Vinyl Ester Resin

This study compares the degradation process of unsaturated polyester resin (UPR) and vinyl ester resin (VER) and their biocomposites with kraft lignin. In order to study their degradation, accelerated aging, immersion in different solvents, microwave radiation and high temperature were applied. The results show that, depending on the conditions, the degradation assumes a different course. The VER resin is more chemically resistant than the UPR resin. In the case of the composites immersed in an aggressive solvent (acetone), it can be observed that the polymer matrix is degraded, whereas in water only a small increase of weight takes place. Immersion in NaOH initiates the degradation process consisting in the hydrolysis of ester bonds, which are especially observed for pure resins. Under the influence of UV radiation and microwaves, the resins are additionally cross-linked. Thermogravimetric analysis shows that in the case of composites heated to 1000 °C, a residual mass remains, which is carbonized with lignin. In turn, composites treated with microwaves lost weight.     

Development and Characterization of Phosphate Glass Fibers and Their Application in the Reinforcement of Polyester Matrix Composites

This study focused on the production and characterization of phosphate glass fibers (PGF) for application as composite reinforcement. Phosphate glasses belonging to the system 52P₂O₅24CaO13MgO (11-(X + Y)) K₂OXFe₂O₃YTiO₂ (X:1, 3, 5) and (Y:0.5, 1) were elaborated and converted to phosphate glass fibers. First, their mechanical properties and chemical durability were investigated. Then, the optimized PGF compositions were used afterward as reinforcement for thermosetting composite materials. Polyester matrices reinforced with short phosphate glass fibers (sPGF) up to 20 wt % were manufactured by the contact molding process. The mechanical and morphological properties of different sPGF-reinforced polyester systems were evaluated. The choice between the different phosphate-based glass syntheses (PGFs) was determined by their superior mechanical performance, their interesting chemical durability, and their high level of dispersion in the polyester matrix without any ad sizing as proven by SEM morphological analysis. Moreover, the characterization of mechanical properties revealed that the tensile and flexural moduli of the developed polyester-based composites were improved by increasing the sPGF content in the polymer matrix in perfect agreement with Takayanagi model predictions. The present work thus highlights some promising results to obtain high-quality phosphate glass fiber-reinforced polyester parts which can be transposed to other thermosetting or thermoplastic-based composites for high-value applications.     

Epoxy Resin Composite Based on Functional Hybrid Fillers

A study was carried out involving the filling of epoxy resin (EP) with bentonites and silica modified with polyhedral oligomeric silsesquioxane (POSS). The method of homogenization and the type of filler affect the functional and canceling properties of the composites was determined. The filler content ranged from 1.5% to 4.5% by mass. The basic mechanical properties of the hybrid composites were found to improve, and, in particular, there was an increase in tensile strength by 44%, and in Charpy impact strength by 93%. The developed hybrid composites had characteristics typical of polymer nanocomposites modified by clays, with a fine plate morphology of brittle fractures observed by SEM, absence of a plate separation peak in Wide Angles X-ray Scattering (WAXS) curves, and an exfoliated structure observed by TEM.     

Synthesis,Characterization and Testing of Antimicrobial Activity of Composites of Unsaturated Polyester Resins with Wood Flour and Silver Nanoparticles

This paper presents the properties of the wood-resin composites. For improving their antibacterial character, silver nanoparticles were incorporated into their structures. The properties of the obtained materials were analyzed in vitro for their anti-biofilm potency in contact with aerobic Gram-positive Staphylococcus aureus and Staphylococcus epidermidis; and aerobic Gram-negative Escherichia coli and Pseudomonas aeruginosa. These pathogens are responsible for various infections, including those associated with healthcare. The effect of silver nanoparticles incorporation on mechanical and thermomechanical properties as well as gloss were investigated for the samples of composites before and after accelerating aging tests. The results show that bacteria can colonize in various wrinkles and cracks on the composites with wood flour but also the surface of the cross-linked unsaturated polyester resin. The addition of nanosilver causes the death of bacteria. It also positively influences mechanical and thermomechanical properties as well as gloss of the resin.     

Comparison of the Influence of Two Types of Plasma Treatment of Short Carbon Fibers on Mechanical Properties of Epoxy Composites Filled with These Treated Fibers

The interfacial interface between fibers and matrix plays a key role for epoxy matrix composites and short recycled randomly arranged fibers. This study used short recycled carbon fiber (RCF) as a filler. Plasma treatment was used for carbon fiber surface treatment. This treatment was performed using radio (RF) and microwave (MW) frequencies at the same pressure and atmosphere. Appropriate chemical modification of the fiber surfaces helps to improve the wettability of the carbon fibers and, at the same time, allows the necessary covalent bonds to form between fibers and the epoxy matrix. The effect of the plasma treatment was analyzed and confirmed by X-ray photoelectron spectroscopy, Raman microscopy, scanning electron microscopy, transmission electron microscopy and wettability measurements. Composite samples filled with recycled carbon fibers with low concentrations (1 wt%, 2.5 wt% and 5 wt%) and high concentrations (20 wt% and 30 wt%) were made from selected treated fibers. The mechanical properties (impact toughness, 3PB) were analyzed on these samples. It was found that the modulus of elasticity and bending stress increase with the increasing content of recycled carbon fibers. A more significant change in impact strength occurred in samples with low concentration.     

Microstructure,Mechanical, and Corrosion Behavior of Al2O3 Reinforced Mg2Zn Matrix Magnesium Composites

Powder metallurgy (PM) method is one of the most effective methods for the production of composite materials. However, there are obstacles that limit the production of magnesium matrix composites (MgMCs), which are in the category of biodegradable materials, by this method. During the weighing and mixing stages, risky situations can arise, such as the exposure of Mg powders to oxidation. Once this risk is eliminated, new MgMCs can be produced. In this study, a paraffin coating technique was applied to Mg powders and new MgMCs with superior mechanical and corrosion properties were produced using the hot pressing technique. The content of the composites consist of an Mg2Zn matrix alloy and Al₂O₃ particle reinforcements. After the debinding stage at 300 °C, the sintering process was carried out at 625 °C under 50 MPa pressure for 60 min. Before and after the immersion process in Hank’s solution, the surface morphology of the composite specimens was examined by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analysis. With the hot pressing technique, composite specimens with a very dense and homogeneous microstructure were obtained. While Al₂O₃ reinforcement improved the mechanical properties, it was effective in changing the corrosion properties up to a certain extent (2 wt.% Al₂O₃). The highest tensile strength value of approximately 191 MPa from the specimen with 8 wt.% Al₂O₃. The lowest weight loss and corrosion rate were obtained from the specimen containing 2 wt.% Al₂O₃ at approximately 9% and 2.5 mm/year, respectively. While the Mg(OH)₂ structure in the microstructure formed a temporary film layer, the apatite structures containing Ca, P, and O exhibited a permanent behavior on the surface, and significantly improved the corrosion resistance.     

Evolution of Microstructure,Texture and Mechanical Properties for Multilayered Al Matrix Composites by Accumulative Roll Bonding

Carbon nanotubes (CNTs) reinforced aluminum matrix nanocomposites were fabricated by Accumulative Roll Bonding (ARB). The surface morphologies, mechanical properties, grains texture and orientation of the Al/CNTs nanocomposites were characterized, and the mechanisms and influences of CNTs contents and ARB cycles on the mechanical performance and grain textures of Al/CNTs were investigated and revealed. The strength of the composites rose with increase of the CNTs content, and the ARB cycles showed a 26% improvement when the CNTs content varied from 0 to 1 volume percent (vol.%). The increase in the mass fraction of the carbon nanotubes made the grain distribution in the Al/CNTs nanocomposite samples more diffuse. Besides, the stable texture of the hot rolled crystal grains on the α orientation are constantly turning to {011}< 011> with the mass fraction of the reinforcing phase increased.     

Experimental Investigation and Comparative Analysis of Aluminium Hybrid Metal Matrix Composites Reinforced with Silicon Nitride,Eggshell and Magnesium

In today’s scenario, composite materials play a vital role in automobile, aerospace, and defence sectors because of their higher strength, light weight and other mechanical properties. Aluminium alloy Al6082 is a medium strength alloy with good corrosion resistance properties; hence, it is used for high-stress applications, bridges, cranes, etc. The present work focuses on comparing the mechanical properties of Al6082 and Al6082 with the addition of silicon nitride, magnesium, and bio waste of eggshells. Samples of Al6082 reinforced with 2% of silicon nitride (Si₃N₄), 5% of eggshell, and 1% magnesium reinforcements were prepared using the crucible casting process. Mechanical properties were evaluated through hardness test, tensile test and compressive tests, which varied with the additives of reinforcement materials. The results showed that the reinforced materials could increase mechanical properties. Further, it will be analysed by the machining parameters involved through the CNC turning process. Analysis of variance from optimisation technique shows a noteworthy increment of material removal rate (MRR) and significant decrement in surface roughness (Ra) and machining time compared to standard aluminium. Additionally, the analysis of mechanical testing has been predicted with the outcomes of stresses and displacements using the ANSYS platform.     

Mechanical Properties,Cytotoxicity, and Fluoride Ion Release Capacity of Bioactive Glass-Modified Methacrylate Resin Used in Three-Dimensional Printing Technology

Background: Clinically, three-dimensional (3D) printing technology is becoming a popular and efficient dental processing technology. Recently, there has been an increasing demand for dental materials that exhibit bioactive properties. The present study aimed to evaluate the mechanical properties, cytotoxicity, and fluoride ion release capacity of 3D-printed dental resins modified with bioactive glass. Materials and methods: The resin FotoDent splint used in the production of removable orthodontic splints, was modified by the addition of two types of bioactive glasses that are capable of releasing fluoride ions. The novel materials used for the production of dental splints were examined for their mechanical, physical, and biological properties (fracture resistance, sorption, solubility, elution of nonpolymeric substances, and release of fluoride ions over time) and cytotoxic effects on cell cultures. Results: Initially, the fracture toughness of the 3D-printed resin was found to be 55 MPa, but after modification with glass, the resistance was reduced to about 50 MPa. Sorption and solubility values of the materials (19.01 ÷ 21.23 µg/mm³ and 0.42 ÷ 1.12 µg/mm³, respectively) complied with the safety limits imposed by ISO standard. Modified resins were capable of releasing fluoride ions, and the maximum releasing effect was observed after 14 days of incubation. Both the modified resins, after four days of contact with human gingival fibroblasts, exhibited moderate cytotoxic properties. Conclusions: The experimental results showed that modification of methacrylate resin, used in 3D printing technology, with bioactive glasses produces novel dental materials that possess desirable bioactive properties. The findings of this study indicate the potential ability of modified polymethacrylate resins to release fluoride ions in the oral cavity environment. The modified materials are characterized with a moderate decrease in physical properties and mild cytotoxicity on direct contact with human fibroblasts.