Experimental Analysis of Nano-Enhanced Phase-Change Material with Different Configurations of Heat Sinks

The demand for high-performance and compact electronic devices has been increasing day by day. Due to their compactness, excessive heat is generated, causing a decrease in efficiency and life. Thermal management of electronic components is crucial for maintaining excessive heat within the limit. This experimental research focuses on the combined effect of nano-enhanced phase-change material (NePCM) with different configurations of heat sinks for cooling electronic devices. Multi-walled carbon nanotubes (MWCNTs) are used as nanoparticles with concentrations of 3 wt% and 6 wt%, RT-42 as the phase-change material (PCM), and aluminum as the pin fin heat sink material. Different configurations of the heat sink, such as circular, square, and triangular pin fins, are used against the fixed volume fraction of the fins. It is found that the square configuration has the highest heat transfer with and without PCM. A maximum base temperature reduction of 24.01% was observed in square pin fins with RT-42 as PCM. At 6 wt% of NePCM, the maximum base temperature lessened by 25.83% in the case of a circular pin fin. It is concluded from the results that a circular pin fin with NePCM is effective for base temperature reduction, and all fin configurations with NePCM collectively reduce the heat sink base temperature.     

Microchannel Liquid-Cooled Heat Exchanger Based on a Nonuniform Lattice: Study on Structure Calculation,Formation Process,and Boiling Heat Transfer Performance

A microchannel radiator is advantageous due to its high efficiency and large boiling heat transfer coefficient of two-phase flow. Based on the research of uniform lattice structures, this study proposed a microchannel heat exchanger with a nonuniform lattice structure. The calculation, optimal formation, and boiling heat transfer performance of the nonuniform lattice structure based on selective laser melting (SLM) were investigated, and heat exchange samples were successfully prepared using SLM. The porosity and pore morphology of the samples were analysed, and the contrast experiments of boiling heat transfer were conducted with deionised water. The results revealed that the heat flow density of the lattice structure was a minimum of 244% higher than that of the traditional liquid-cooled plate. The critical heat flux density of the lattice structure is 110 W∙cm⁻², and the critical heat flux density of the traditional flat plate is 45 W∙cm⁻². In addition, the effects of cell structures indicated that for frame cells, the heat transfer effect of nonuniform frames was inferior to that of uniform frames; for face-centred cubic (FCC) cells, the nonuniform and uniform frames exhibited the same trend. However, the heat flow density of FCC cells was 25% higher than that of frame structures.     

Application of Ceramic Lattice Structures to Design Compact,High Temperature Heat Exchangers: Material and Architecture Selection

In this work, we report the design of ceramic lattices produced via additive manufacturing (AM) used to improve the overall performances of compact, high temperature heat exchangers (HXs). The lattice architecture was designed using a Kelvin cell, which provided the best compromise among effective thermal conductivity, specific surface area, dispersion coefficient and pressure loss, compared to other cell geometries. A material selection was performed considering the specific composition of the fluids and the operating temperatures of the HX, and Silicon Carbide (SiC) was identified as promising materials for the application. The 3D printing of a polymeric template combined with the replica method was chosen as the best manufacturing approach to produce SiC lattices. The heat transfer behaviour of various lattice configurations, based on the Kelvin cell, was determined through computational fluid dynamics (CFD). The results are used to discuss the application of such structures to compact high temperature HXs.     

Determination of the Critical Value of Material Damage in a Cross Wedge Rolling Test

This study investigates the problem of material fracture in cross wedge rolling (CWR). It was found that this problem could be analysed by means of well-known phenomenological criteria of fracture that are implemented in commercial FEM (Finite Element Method) simulation programs for forming processes. The accuracy of predicting material fracture depends on the critical damage value that is determined by calibration tests in which the modelled and real stresses must be in good agreement. To improve this accuracy, a new calibration test is proposed. The test is based on the CWR process. Owing to the shape of the tools and test piece used in CWR, the forming conditions in this process deteriorate with the distance from the centre of the test piece, which at a certain moment leads to fracture initiation. Knowing the location of axial crack initiation in the specimen, it is possible to determine the critical value of material damage via numerical simulation. The new calibration test is used to determine the critical damage of 42CrMo4 steel subjected to forming in the temperature range of 900–1100 °C. In addition, 12 criteria of ductile fracture are employed in the study. The results show that the critical damage significantly increases with the temperature.     

Material Removal Capability and Profile Quality Assessment on Silicon Carbide Micropillar Fabrication with a Femtosecond Laser

Silicon carbide (SiC) has a variety of applications because of its favorable chemical stability and outstanding physical characteristics, such as high hardness and high rigidity. In this study, a femtosecond laser with a spiral scanning radial offset of 5 μm and a spot radius of 6 μm is utilized to process micropillars on a SiC plate. The influence of pulsed laser beam energies and laser translation velocities on the micropillar profiles, dimensions, surface roughness Ra, and material removal capability (MRC) of micropillars was investigated. The processing results indicate that the micropillar has the best perpendicularity, with a micropillar bottom angle of 75.59° under a pulsed beam energy of 50 μJ in the range of 10–70 μJ, with a pulsed repetition rate of 600 kHz and a translation velocity of 0.1 m/s. As the laser translation velocity increases between 0.2 m/s and 1.0 m/s under a fixed pulsed beam energy of 50 μJ and a constant pulsed repetition rate of 600 kHz, the micropillar height decreases from 119.88 μm to 81.79 μm, with the MRC value increasing from 1.998 μm³/μJ to 6.816 μm³/μJ, while the micropillar bottom angle increases from 68.87° to 75.59°, and the Ra value diminishes from 0.836 μm to 0.341 μm. It is suggested that a combination of a higher pulsed laser beam energy with a faster laser translation speed is recommended to achieve micropillars with the same height, as well as an improved processing efficiency and surface finish.     

Optimization of the Heat Dissipation Performance of a Lithium-Ion Battery Thermal Management System with CPCM/Liquid Cooling

In view of the harsh conditions of rapid charging and discharging of electric vehicles, a hybrid lithium-ion battery thermal management system combining composite phase change material (PCM) with liquid cooling was proposed. Based on the numerical heat transfer model, a simulation experiment for the battery thermal management system was carried out. Taking the maximum temperature and temperature difference of the battery module as the objectives, the effects of PCM thickness, the liquid flow rate and the cross-sectional area of the liquid channel on the temperature of the battery module were analyzed using response surface methodology (RSM). The results show that 31 groups of candidate parameter combinations can be obtained through response surface analysis, and phase change material (PCM) thickness should be minimized in order to improve space utilization in the battery module. The optimal parameter combination is a flow rate of 0.4 m/s and a PCM thickness of 5.58 mm, with the cross-sectional area of the liquid channel as 3.35 mm².     

Research on the Manufacturing Process and Heat Transfer Performance of Ultra-Thin Heat Pipes: A Review

This paper reviews the manufacturing process of ultra-thin heat pipes and the latest process technologies in detail, focusing on the progress of the shape, structure, and heat transfer mechanism of the wick. The effects of the filling rate and tilt angle on the heat transfer performance of the ultra-thin heat pipe, as well as the material selection of ultra-thin heat pipes, is sorted out, and the surface modification technology is analyzed. Besides, the optimal design based on heat pipes is discussed. Spiral woven mesh wick and multi-size composite wick have significant advantages in the field of ultra-thin heat pipe heat transfer, and comprehensive surface modification technology has huge potential. Finally, an outlook on future scientific research in the field of ultra-thin heat pipes is proposed.     

Preparation and Performance Analysis of Ceramsite Asphalt Mixture with Phase-Change Material

In this paper, phase-change material (PCM) and ceramsite were used to increase the heat resistance of the asphalt mixture. The ceramsite asphalt mixture with PCM can bring a specific cooling effect to the road surface and alleviate the rapid deterioration at high temperature. Two phase-change materials, PCM-43 and PCM-48, were compared and selected as the heat absorption material of the asphalt mixture. It is found that PCM-43 has better thermal stability, temperature regulation performance, higher enthalpy value, and a less adverse effect on the rheological properties of asphalt. According to the road performance of the asphalt mixture, it suggests that the maximum content of ceramsite is 40%. The specific heat capacity of asphalt mixtures was studied by the method of the insulation bucket test, and the thermal conductivity coefficient of asphalt mixtures was tested by a thermal conductivity instrument. The results show that the specific heat capacity and thermal conductivity of the asphalt mixture can be reduced by adding PCM and ceramsite. The effect of ceramsite asphalt concrete with PCM on the temperature field of road structure was further analyzed by finite element method. Due to the thermal resistance of ceramsite in the upper layer, the cooling range and depth in the middle and lower surface layers can be improved. Meanwhile, the heat absorption of phase-change material can alleviate the heating phenomenon of the upper layer. Therefore, ceramsite asphalt concrete with PCM is effective for decreasing the high temperatures in the asphalt pavements.     

Functioning of Heat Accumulating Composites of Carbon Recyclate and Phase Change Material

The article presents the results of experimental research together with the development of a response function presenting the thermal functioning of a new composite of a phase change material with carbon recyclate. The empirical research proved the improvement of the thermal functioning of the phase change material as a result of modifying its structure with carbon-based recycling material. The conducted experimental tests and statistical analysis proved that the obtained innovative composite is characterized by a more effective distribution of stored heat than the pure phase change material, which resulted in reduction of the heating and cooling time of the package by 10 min. The obtained innovative composite can improve the thermal efficiency of short-term heat storage systems, both in building components and in elements of heating and cooling systems, and translates into their increase in thermal efficiency.     

Research on Bending Performance of Three-Dimensional Deep Angle Interlock Kevlar/EP Armor Material

Three-dimensional (3D) woven composites have attracted much attention in the lightweight research of protective armor due to their high specific strength and good impact resistance. However, there are still many gaps in terms of the performance and influencing factors of three-dimensional deep-angle-interlock (3DDAI) Kevlar/EP armor materials. Therefore, in order to prepare 3DDAI Kevlar/EP armor materials with excellent ballistic resistance and mechanical properties, this paper studies the bending performance of 3DDAI Kevlar/EP armor materials and the influence of the number of stacking layers, resin content, laying method, and weft density. Finally, we compare it with the traditional two-dimensional (2D) plain laminated Kevlar/EP armor material. The results showed that when the 3DDAI Kevlar/EP armor material was subjected to bending load, the upper and bottom layers of the material had a great influence on the initial stiffness and fracture strength of the material, respectively; when the material’s warp and weft density are quite different, the utilization rate of the yarn and the strength of the material are negatively affected; the fracture energy of the 3DDAI Kevlar/EP armor material prepared by the orthogonal laying method was about 20% higher than that of the 3DDAI Kevlar/EP armor material with the unidirectional layering method; and the bending performance of the 3DDAI Kevlar/EP armor material in the weft direction was better than that of the 2D plain laminated Kevlar/EP armor material, with the 3DDAI Kevlar/EP armor material having better delamination resistance. The research results will lay the foundation for structural optimization and engineering applications of such materials.     

Influence of Heat Treatment and Reinforcements on Tensile Characteristics of Aluminium AA 5083/Silicon Carbide/Fly Ash Composites

The effect of reinforcements and thermal exposure on the tensile properties of aluminium AA 5083–silicon carbide (SiC)–fly ash composites were studied in the present work. The specimens were fabricated with varying wt.% of fly ash and silicon carbide and subjected to T6 thermal cycle conditions to enhance the properties through “precipitation hardening”. The analyses of the microstructure and the elemental distribution were carried out using scanning electron microscopic (SEM) images and energy dispersive spectroscopy (EDS). The composite specimens thus subjected to thermal treatment exhibit uniform distribution of the reinforcements, and the energy dispersive spectrum exhibit the presence of Al, Si, Mg, O elements, along with the traces of few other elements. The effects of reinforcements and heat treatment on the tensile properties were investigated through a set of scientifically designed experimental trials. From the investigations, it is observed that the tensile and yield strength increases up to 160 °C, beyond which there is a slight reduction in the tensile and yield strength with an increase in temperature (i.e., 200 °C). Additionally, the % elongation of the composites decreases substantially with the inclusion of the reinforcements and thermal exposure, leading to an increase in stiffness and elastic modulus of the specimens. The improvement in the strength and elastic modulus of the composites is attributed to a number of factors, i.e., the diffusion mechanism, composition of the reinforcements, heat treatment temperatures, and grain refinement. Further, the optimisation studies and ANN modelling validated the experimental outcomes and provided the training models for the test data with the correlation coefficients for interpolating the results for different sets of parameters, thereby facilitating the fabrication of hybrid composite components for various automotive and aerospace applications.     

The Effect of Heat Input,Annealing, and Deformation Treatment on Structure and Mechanical Properties of Electron Beam Additive Manufactured (EBAM) Silicon Bronze

Electron beam additive wire-feed manufacturing of Cu-3wt.%S-0.8wt.%Mn bronze thin wall on a stainless steel substrate has been carried out at heat input levels of 0.19, 0.25, and 0.31 kJ/mm. The microstructures of as-deposited metal ranged from low aspect ratio columnar with equiaxed grain layers to zig-zagged and high aspect ratio columnar, as depended on the heat input. Post-deposition annealing at 900 °C for 6 h resulted in recrystallization of the high aspect ratio columnar grains with further grain growth by boundary migration. Pre-deformation by 10% thickness reduction and then annealing at 900 °C for 6 h also allowed obtaining recrystallized grain structures with less fraction of twin boundaries but higher fraction of high-angle ones, as compared to those of only annealed sample. Pre-deformation and ensuing annealing allowed simultaneous increasing of the ultimate tensile strength and strain-to-fracture.     

Electrochemical Performance Enhancement of Micro-Sized Porous Si by Integrating with Nano-Sn and Carbonaceous Materials

Silicon is investigated as one of the most prospective anode materials for next generation lithium ion batteries due to its superior theoretical capacity (3580 mAh g⁻¹), but its commercial application is hindered by its inferior dynamic property and poor cyclic performance. Herein, we presented a facile method for preparing silicon/tin@graphite-amorphous carbon (Si/Sn@G–C) composite through hydrolyzing of SnCl₂ on etched Fe–Si alloys, followed by ball milling mixture and carbon pyrolysis reduction processes. Structural characterization indicates that the nano-Sn decorated porous Si particles are coated by graphite and amorphous carbon. The addition of nano-Sn and carbonaceous materials can effectively improve the dynamic performance and the structure stability of the composite. As a result, it exhibits an initial columbic efficiency of 79% and a stable specific capacity of 825.5 mAh g⁻¹ after 300 cycles at a current density of 1 A g⁻¹. Besides, the Si/Sn@G–C composite exerts enhanced rate performance with 445 mAh g⁻¹ retention at 5 A g⁻¹. This work provides an approach to improve the electrochemical performance of Si anode materials through reasonable compositing with elements from the same family.     

Effect of Heat Treatment on the Microstructure and Performance of Cu Nanofoams Processed by Dealloying

Cu nanofoams are promising materials for a variety of applications, including anodes in high-performance lithium-ion batteries. The high specific surface area of these materials supports a high capacity and porous structure that helps accommodate volume expansion which occurs as batteries are charged. One of the most efficient methods to produce Cu nanofoams is the dealloying of Cu alloy precursors. This process often yields nanofoams that have low strength, thus requiring additional heat treatment to improve the mechanical properties of Cu foams. This paper provides the effects of heat treatment on the microstructures, mechanical properties, and electrochemical performance of Cu nanofoams. Annealing was conducted under both inert and oxidizing atmospheres. These studies ultimately reveal the underlying mechanisms of ligament coarsening during heat treatment.     

Recycling Non-Metallic Powder of Waste Printed Circuit Boards to Improve the Performance of Asphalt Material

Non-metallic fractions (NMFs) from waste printed circuit boards (PCBs) are mostly composed of cured resin and fiber. In this study, NMF material from a PCB was ground into powder and added into matrix asphalt to produce PCB-NMF-modified asphalt. To improve the compatibility of PCB-NMF and asphalt, a compatibilizer consisting of tung oil and glycerol was also developed. The optimum compatibilizer content was determined to be 8% by weight of the PCB-NMF through a series of laboratory tests, including the softening point, penetration, ductility, and softening point difference (SPD). The micro-mechanism of NMF powder-modified asphalt was analyzed through Fourier transform infrared spectroscopy (FTIR) and a scanning electron microscope test (SEM). The performances of PCB-NMF-modified asphalt were evaluated by the dynamic shear rheology (DSR) test and the low-temperature bending beam rheometer (BBR) test. The optimum compatibilizer content was 8% by weight of the NMF powder and the optimum content of NMF powder was determined to be 30% by weight of the asphalt based on a comprehensive evaluation. The results show that PCB-NMF can significantly improve stiffness, rutting resistance, high-temperature stability, and temperature sensitivity of asphalt material at an appropriate content. The BBR tests revealed that PCB-NMF slightly weakened the cracking resistance of asphalt at low temperatures. The SEM test showed that the addition of a compatibilizer can increase the compatibility by making the NMF powder evenly dispersed. The FTIR test results implied that a chemical reaction may not have happened between PCB-NMF, compatibilizer, and the matrix asphalt. Overall, it is a promising and sustainable way to utilize PCB-NMF as a modifier for asphalt material and reduce electronic waste treatment at a low cost.     

Application of Neon Ion Implantation to Generate Intermediate Energy Levels in the Band Gap of Boron-Doped Silicon as a Material for Photovoltaic Cells

The aim of the work is to present the possibility of generating intermediate levels in the band gap of p-type silicon doped with boron by using neon ion implantation in the aspect of improving the efficiency of photovoltaic cells made on its basis. The work contains an analysis of the influence of the dose of neon ions on the activation energy value of additional energy levels. The article presents the results of measurements of the capacitance and conductance of silicon samples with a resistivity of ρ = 0.4 Ω cm doped with boron, the structure of which was modified in the implantation process with Ne⁺ ions with the energy E = 100 keV and three different doses of D = 4.0 × 10¹³ cm⁻², 2.2 × 10¹⁴ cm⁻² and 4.0 × 10¹⁴ cm⁻², respectively. Activation energies were determined on the basis of Arrhenius curves ln(e^t(T_p)/T_p²) = f(1/kT_p), where T_p is in the range from 200 K to 373 K and represents the sample temperature during the measurements, which were carried out for the frequencies f_p in the range from 1 kHz to 10 MHz. In the tested samples, additional energy levels were identified and their position in the semiconductor band gap was determined by estimating the activation energy value. The conducted analysis showed that by introducing appropriate defects in the silicon crystal lattice as a result of neon ion implantation with a specific dose and energy, it is possible to generate additional energy levels ∆E = 0.46 eV in the semiconductor band gap, the presence of which directly affects the efficiency of photovoltaic cells made on the basis of such a modified material.     

Kansa Method for Unsteady Heat Flow in Nonhomogenous Material with a New Proposal of Finding the Good Value of RBF’s Shape Parameter

New engineering materials exhibit a complex internal structure that determines their properties. For thermal metamaterials, it is essential to shape their thermophysical parameters’ spatial variability to ensure unique properties of heat flux control. Modeling heterogeneous materials such as thermal metamaterials is a current research problem, and meshless methods are currently quite popular for simulation. The main problem when using new modeling methods is the selection of their optimal parameters. The Kansa method is currently a well-established method of solving problems described by partial differential equations. However, one unsolved problem associated with this method that hinders its popularization is choosing the optimal shape parameter value of the radial basis functions. The algorithm proposed by Fasshauer and Zhang is, as of today, one of the most popular and the best-established algorithms for finding a good shape parameter value for the Kansa method. However, it turns out that it is not suitable for all classes of computational problems, e.g., for modeling the 1D heat conduction in non-homogeneous materials, as in the present paper. The work proposes two new algorithms for finding a good shape parameter value, one based on the analysis of the condition number of the matrix obtained by performing specific operations on interpolation matrix and the other being a modification of the Fasshauer algorithm. According to the error measures used in work, the proposed algorithms for the considered class of problem provide shape parameter values that lead to better results than the classic Fasshauer algorithm.     

Evaluation of the Effect of Inactivated Transmissible Gastroenteritis Virus Vaccine with Nano Silicon on the Phenotype and Function of Porcine Dendritic Cells

A transmissible gastroenteritis virus (TGEV) is a porcine enteropathogenic coronavirus, causing acute swine enteric disease especially in suckling piglets. Mesoporous silica nanoparticles (MSNs) are safe vaccine adjuvant, which could enhance immune responses. Our previous research confirmed that nano silicon had immune-enhancing effects with inactivated TGEV vaccine. In this study, we further clarified the immune-enhancing mechanism of the inactivated TGEV vaccine with MSNs on porcine dendritic cells (DCs). Our results indicated that the inactivated TGEV vaccine with MSNs strongly enhanced the activation of the DCs. Expressions of TLR3, TLR5, TLR7, TLR9, and TLR10, cytokines IFN-α, IL-1β, IL-6, IL-12, and TNF-α, cytokine receptor CCR-7 of immature DCs were characterized and showed themselves to be significantly higher in the inactivated TGEV vaccine with the MSN group. In summary, the inactivated TGEV vaccine with MSNs has effects on the phenotype and function of porcine DCs, which helps to better understand the immune-enhancing mechanism.     

Silicon drain with channels along the sides for internal biliary stenting of hepaticojejunostomy in hepatic hilar malignancies

Background:  We compared two types of stents in patients who underwent surgery for hepatic hilar malignancies.
Methods:  Twenty-one patients with hepatic hilar malignancies who underwent hepatectomy were randomly assigned to one of two groups. A 5-Fr silicon drain with an internal lumen and side holes was used for the hepaticojejunostomy in one group (intraluminal stent group), and a 10-Fr silicon drain with channels along the sides was used in the other (channel stent group).
Results:  Leakage developed in four patients (36.4%) in the intraluminal stent group versus two (20.0%) in the channel stent group. Cholangitis developed in three patients with leakage (27.3%) in the intraluminal stent group versus no patient in the channel stent group. After operation, the times required for the serum alkaline phosphatase and total bilirubin levels to return to the normal range were significantly shorter in the channel stent group (5.3 ± 2.9, 3.8 ± 2.2 days) than in the intraluminal stent group (17.0 ± 5.8, 9.4 ± 5.7 days) ( P  < 0.0001, P  = 0.0093).
Conclusion:  A 10-Fr silicon drain with channels is superior to a 5-Fr silicon drain with an internal lumen for internal biliary stenting of hepaticojejunostomy in patients with hepatic hilar malignancies.     

Fracture Characterization of Ultra-High Performance Concrete Notched Beams under the Influence of Different Material Factors Based on Acoustic Emission Technique

Acoustic emission (AE) technology is widely used in structural health monitoring. Glass sand (GS) made from waste glass is a promising replacement aggregate for quartz sand (QS) in ultra-high performance concrete (UHPC). This paper addresses the effects of different factors including water-binder ratio, length of basalt fiber (BF) and ratio of GS replacing QS on the fluidity and flexural strength of UHPC notched beam under four-point flexural loads. Meanwhile, the fracture characteristics of UHPC notched beam were characterized through acoustic emission (AE) technique. The results show that water-binder ratio and replacement ratio of GS present a positive correlation with work performance of UHPC, while length of BF exhibits a negative one. The flexural strength of UHPC notched beams can be improved by the decrease of the water-binder ratio and fiber length. The effect of water-binder ratio on flexural strength is the most significant, while the addition of GS presents the minimum one. The fracture characteristics of UHPC notched beams could be favorably characterized by AE parameters. Through the analysis and comparison of the evolution of AE parameters, the differences in fracture properties of UHPC notched beams with different flexural strengths can be realized. Through this study, the fluidity and flexural performance of UHPC produced by replacing QS with GS were demonstrated, which is beneficial to the cleaner production of UHPC. Meanwhile, the AE technique presented great potential for fracture characterization of UHPC notched beam, which also provided a promising method for real-time monitoring of cracking in the diagnosis of UHPC structures.