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1.
Adeshina Adewale Adewumi Mohd Azreen Mohd Ariffin Mohammed Maslehuddin Moruf Olalekan Yusuf Mohammad Ismail Khaled A. Alawi Al-Sodani 《Materials》2021,14(18)
This present study evaluates the effect of silica modulus (Ms) and curing temperature on strengths and the microstructures of binary blended alkali-activated volcanic ash and limestone powder mortar. Mortar samples were prepared using mass ratio of combined Na2SiO3(aq)/10 M NaOH(aq) of 0.5 to 1.5 at an interval of 0.25, corresponding to Ms of 0.52, 0.72, 0.89, 1.05 and 1.18, respectively, and sole 10 M NaOH(aq). Samples were then subjected to ambient room temperature, and the oven-cured temperature was maintained from 45 to 90 °C at an interval of 15 °C for 24 h. The maximum achievable 28-day strength was 27 MPa at Ms value of 0.89 cured at 75 °C. Samples synthesised with the sole 10 M NaOH(aq) activator resulted in a binder with a low 28-day compressive strength (15 MPa) compared to combined usage of Na2SiO3(aq)/10 M NaOH(aq) activators. Results further revealed that curing at low temperatures (25 °C to 45 °C) does not favour strength development, whereas higher curing temperature positively enhanced strength development. More than 70% of the 28-day compressive strength could be achieved within 12 h of curing with the usage of combined Na2SiO3(aq)/10 M NaOH(aq). XRD, FTIR and SEM + EDX characterisations revealed that activation with combined Na2SiO3(aq)/10 M NaOH(aq) leads to the formation of anorthite (CaAl2Si2O8), gehlenite (CaO.Al2O3.SiO2) and albite (NaAlSi3O8) that improve the amorphosity, homogeneity and microstructural density of the binder compared to that of samples synthesised with sole 10 M NaOH(aq). 相似文献
2.
Yudong Dong Lianjun Pei Jindong Fu Yalong Yang Tong Liu Huihui Liang Hongjian Yang 《Materials》2022,15(6)
In this paper, the traditional, silicate-based Portland cement (PC) was employed as the control to explore the impact of adding varying amounts of metakaolin (MK) on the mechanical properties of cement mortar. In fact, as a mineral admixture, metakaolin (MK) has the ability to significantly improve the early strength and sulfate resistance of cement mortar in traditional, silicate-based Portland cement (PC). In addition to this, the performance of Portland cement mortar is greatly affected by the curing mode. The previous research mainly stays in the intermittent curing and alkaline excitation mode, and there are few studies on the influence of relatively humidity on it. Moreover, the paper investigated the impact of four different curing methods about humidity on the mechanical properties and sulfate resistance. The results show that the best content of metakaolin in Portland cement is 10% (M10), and the best curing method is 95% humidity in the first three days followed by 60% humidity in the later period (3#). Based on previous literature that suggests that adding MK thickens water film layer on the surface of mortar, the mechanism of MK increasing the early strength of cement was analyzed. The compressive strength of the Portland cement containing 10% MK (M10) after 1 day curing is 3.18 times that of pristine PC mortar, and is comparable if PC is cured for three days under the same curing conditions. The traditional PC mortar is highly dependent on the wet curing time, and normally requires a curing time of at least seven days. However, the incorporation of MK can greatly reduce the sensitivity of Portland cement to water; MK cement mortar with only three days wet curing (3#M10) can reach 49.12 MPa after 28 days, which can greatly shorten the otherwise lengthy wet curing time. Lastly, the cement specimens with MK also demonstrated excellent resistance against sulfate corrosion. The work will provide a strong theoretical basis for the early demolding of cement products in construction projects. At the same time, this study can also provide a theoretical reference for the construction of climate drought and saline land areas, which has great reference value. 相似文献
3.
Mineral resources are increasingly being developed in cold and permafrost regions. However, the mechanical and physical properties of cemented tailings backfill (CTB) cured at normal temperature are no longer applicable. To clarify the reasons for this variability, a series of tests were performed. The mechanical properties of CTB with different cement–tailings ratios (CTR, 1:4, 1:8, 1:12, 1:16, and 1:20) were tested at different curing ages (3, 7 and 28 days) and curing temperatures (20 °C, 5 °C, −5 °C, and −20 °C). The differences of CTB in mechanical and physical properties under positive- and negative-temperature curing conditions were analyzed, and the microscopic failure process of CTB under negative-temperature curing conditions was discussed. The results revealed that the mechanical properties and deformation behavior of CTB under positive- and negative-temperature curing conditions were different. The frozen CTB had higher early strength than the standard-temperature curing condition (20 °C), and the lower the temperature, the higher the early strength. The low-temperature curing condition, on the other hand, was not beneficial to CTB’s long-term strength. The low-temperature curing condition was not conducive to the long-term strength of CTB. After yielding, strain hardening and strain softening appeared in the deformation behavior of frozen backfill, indicating ductility. In contrast to the typical-temperature curing condition, the frozen CTB showed a new failure pattern that has little relation to curing time or CTR. Furthermore, the failure process of frozen backfill was reviewed and studied, which was separated into four stages, and altered as the curing time increased. The results of this study can act as a guide for filling mines in permafrost and cold climates. 相似文献
4.
In this paper, supplementary cementitious materials are used as a substitute for cement to decrease carbon dioxide emissions. A by-product of the iron manufacturing industry, ground granulated blast-furnace slag (GGBS), known to improve some performance characteristics of concrete, is used as an effective cement replacement to manufacture mortar samples. Here, the influence of curing conditions on the durability of samples including various amounts of GGBS is investigated experimentally and numerically. Twelve high-strength Portland cement CEM I 52.5 N samples were prepared, in which 0%, 45%, 60%, and 80% of cement were substituted by GGBS. In addition, three curing conditions (standard, dry, and cold curing) were applied to the samples. Durability aspects were studied through porosity, permeability, and water absorption. Experimental results indicate that samples cured in standard conditions gave the best performance in comparison to other curing conditions. Furthermore, samples incorporating of GGBS have superior durability properties. Permeability and water absorption were improved by and , respectively, compared to the reference sample. Thereafter, data from capillary suction experiments were used to numerically determine the hydraulic properties based on a Bayesian inversion approach, namely the Markov Chain Monte Carlo method. Finally, the developed numerical model accurately estimates the hydraulic characteristics of mortar samples and greatly matches the measured water inflow over time through the samples. 相似文献
5.
In this paper, the effect of early curing temperature on the tunnel fire resistance of self-compacting concrete (SCC) coated with aerogel cement paste (ACP) was studied. The physical properties in terms of the compressive strength, flexural strength, and thermal conductivity of ACP were tested under different early curing temperatures. The tunnel fire resistance of ACP and SCC coated with ACP was determined, and the microstructure of ACP and SCC after a tunnel fire were characterized by scanning electron microscopy. The results show that the strength of ACP initially increased (by 10–40 °C) and then later decreased (by 40–60 °C) with the increase in early curing temperature. ACP under 40 °C early curing exhibited the minimum number of cracks and mass loss after the tunnel fire. Too high or too low early curing temperature reduced the thermal conductivity of ACP but accelerated the formation and expansion of microcracks during the tunnel fire. The residual compressive strength of SCC coated with ACP under 40 °C early curing after the tunnel fire was the highest, demonstrating the best tunnel fire resistance. 相似文献
6.
Chenggong Chang Lingyun An Rui Lin Jing Wen Jinmei Dong Weixin Zheng Fengyun Yan Xueying Xiao 《Materials》2022,15(2)
In order to make full use of magnesium chloride resources, the development and utilisation of magnesium oxychloride cement have become an ecological and economic goal. Thus far, however, investigations into the effects on these cements of high temperatures are lacking. Herein, magnesium oxychloride cement was calcinated at various temperatures and the effects of calcination temperature on microstructure, phase composition, flexural strength, and compressive strength were studied by scanning electron microscopy, X-ray diffraction, and compression testing. The mechanical properties varied strongly with calcination temperature. Before calcination, magnesium oxychloride cement has a needle-like micromorphology and includes Mg(OH)2 gel and a trace amount of gel water as well as 5 Mg(OH)2·MgCl2·8H2O, which together provide its mechanical properties (flexural strength, 18.4 MPa; compressive strength, and 113.3 MPa). After calcination at 100 °C, the gel water is volatilised and the flexural strength is decreased by 57.07% but there is no significant change in the compressive strength. Calcination at 400 °C results in the magnesium oxychloride cement becoming fibrous and mainly consisting of Mg(OH)2 gel, which helps to maintain its high compressive strength (65.7 MPa). When the calcination temperature is 450 °C, the microstructure becomes powdery, the cement is mainly composed of MgO, and the flexural and compressive strengths are completely lost. 相似文献
7.
The early-age carbonation curing technique is an effective way to improve the performance of cement-based materials and reduce their carbon footprint. This work investigates the early mechanical properties and microstructure of calcium sulfoaluminate (CSA) cement specimens under early-age carbonation curing, considering five factors: briquetting pressure, water–binder (w/b) ratio, starting point of carbonation curing, carbonation curing time, and carbonation curing pressure. The carbonization process and performance enhancement mechanism of CSA cement are analyzed by mercury intrusion porosimetry (MIP), thermogravimetry and derivative thermogravimetry (TG-DTG) analysis, X-ray diffraction (XRD), and scanning electron microscope (SEM). The results show that early-age carbonation curing can accelerate the hardening speed of CSA cement paste, reduce the cumulative porosity of the cement paste, refine the pore diameter distribution, and make the pore diameter distribution more uniform, thus greatly improving the early compressive strength of the paste. The most favorable w/b ratio for the carbonization reaction of CSA cement paste is between 0.15 and 0.2; the most suitable carbonation curing starting time point is 4 h after initial hydration; the carbonation curing pressure should be between 3 and 4 bar; and the most appropriate time for carbonation curing is between 6 and 12 h. 相似文献
8.
The hydration of M-S-H prepared using silica fume (SF) and dead-burned MgO cured at 20 °C, 50 °C, and 80 °C was investigated, and the properties and performance of this M-S-H were measured. The formation of M-S-H was characterized using XRD, FTIR, TGA, and 29Si MAS-NMR. Results show that the compressive strength of paste prepared using MgO calcined at 1450 °C for 2 h reached 25 MPa after 28 d. The shrinkage of mortar made with low reactivity MgO was lower than that made with high reactivity MgO. The pH value of MgO/SF paste mixed with dead-burned MgO did not exceed 10.4 at room temperature. The shrinkage of M-S-H prepared using dead-burned MgO was less than that prepared using more active MgO, and its strength did not decrease over time. No (or only a small amount of) Mg(OH)2 was formed, which is why the strength of M-S-H prepared with dead-burned MgO continually increased, without decreasing. The promotion of curing temperature favor process of MgO hydration and is beneficial for degree of silica polymerization. The sample cured in 50 °C water showed the highest relative degree of reaction. 相似文献
9.
The high-value utilization of sulfate-rich tailings (SRCTs) can accelerate their mass consumption, so the many problems caused by the massive accumulation of SRCTs can be alleviated, such as environmental pollution, land occupation, security risk, etc. This study proposes using SRCTs to replace fine natural aggregates in MgO-activated slag materials (MASMs) and investigate the influence of the sulfur content in SRCTs on the properties of MASMs. The experimental results showed that the 28 d compressive strength of MASM mortars was increased by up to 83% using SRCT composites. Two major mechanisms were discovered: additional hydration product formation and pore structure refinement. The results of XRD suggested that incorporating SRCT composite into MASMs increased the production of expansive sulfate-containing hydration products, such as ettringite, gypsum, and hydroxyl-Afm. The results of element mapping showed that the oxidation of pyrite in SRCTs could release sulfates into the surrounding area and participate in the hydration of MASM, indicating that SRCTs can work as an auxiliary activator for MASMs. Furthermore, the addition of SRCT significantly refined the pore structure of MASMs, leading to the reduction in porosity by up to 37.77%. These findings confirm a synergistic effect on activating the slag between SRCTs and MgO, promoting the mass utilization of SRCTs. As a result, the additional expansive hydration products contribute to the enhanced compressive strength and refined pore structure. 相似文献
10.
Zhihan Yang Youjun Xie Jionghuang He Fan Wang Xiaohui Zeng Kunlin Ma Guangcheng Long 《Materials》2021,14(23)
Direct electric curing (EC) is a new green curing method for cement-based materials that improves the early mechanical properties via the uniform high temperature produced by Joule heating. To understand the effects of EC and steam curing (SC) on the mechanical properties and microstructure of cement-based materials, the mortar was cured at different temperature-controlled curing regimes (40 °C, 60 °C, and 80 °C). Meanwhile, the mechanical properties, hydrates and pore structures of the specimens were investigated. The energy consumption of the curing methods was compared. The results showed that the EC specimens had higher and more stable growth of mechanical strength. The hydration degree and products of EC samples were similar to that of SC samples. However, the pore structure of EC specimens was finer than that of SC specimens at different curing ages. Moreover, the energy consumption of EC was much lower than that of SC. This study provides an important technical support for the EC in the production of energy-saving and high early-strength concrete precast components. 相似文献
11.
The individual coupling processes of two-phase materials are controlled to some extent by damage theory. However, the existing theory is not sufficient to explain the effect of pore pressure on mortar materials under freeze-thaw action. In order to predict the resistance of saturated mortars during rapid cooling and to describe the physical behavior of the pore structure, the authors derived in detail the governing equations of saturated mortars during freezing in the framework of the pore elasticity theory and analyzed the sensitivity of physical parameters to the influence of temperature stresses by means of stress-strain calculations. In addition, the effects of phase change and latent heat of freezing on the local thermodynamic equilibrium are considered, and a mathematical model is established for quantitatively simulating the temperature distribution of the specimen. This model is reformulated and extended in the current work to intuitively reveal the effect of concrete dimensions on the temperature hysteresis effect. The results of the numerical model calculations show that during the freezing process, for the specimen with dimensions of 50 mm × 50 mm × 50 mm and a water-cement ratio of 0.6, the maximum temperature difference from center to surface is 10 °C, the maximum vertical strain on the surface is 4.27 × 10−4, and the maximum pore water pressure at the center of the specimen is 76 MPa. The model calculation results present a similar pattern to the physical interpretation and reference results, thus effectively evaluating the freezing damage process of saturated mortar. 相似文献
12.
Karol Federowicz Vitoria Alves Figueiredo Hussein Al-kroom Hamdy A. Abdel-Gawwad Mohamed Abd Elrahman Pawel Sikora 《Materials》2020,13(24)
This investigation studies the effects of hot water and hot air curing on the strength development, transport properties, and freeze-thaw resistance of mortars incorporating low-heat blast furnace slag cement and nanosilica (NS). Mortar samples were prepared and stored in ambient conditions for 24 h. After demolding, mortar samples were subjected to two different hot curing methods: Hot water and hot air curing (40 °C and 60 °C) for 24 h. For comparison purposes, mortar reference mixes were prepared and cured in water and air at ambient conditions. Strength development (from 1 to 180 days), capillary water porosity, water sorptivity, and freeze-thaw resistance were tested after 180 days of curing. The experimental results showed that both curing regimes accelerate the strength development of mortars, especially in the first seven days of hydration. The highest early strengths were reported for mortars subjected to a temperature of 60 °C, followed by those cured at 40 °C. The hot water curing regime was found to be more suitable, as a result of more stable strength development. Similar findings were observed in regard to durability-related properties. It is worth noting that thermal curing can more efficiently increase strength in the presence of nanosilica, suggesting that NS is more effective in enhancing strength under thermal curing. 相似文献
13.
Qiang Li Shikun Chen Yajun Zhang Yunjin Hu Quanlin Wang Quan Zhou Yongmao Yan Yi Liu Dongming Yan 《Materials》2022,15(11)
Geopolymer is a new type of synthesized aluminosilicate material. Compared with ordinary Portland cement, it has better fire resistance and durability, and is more environmentally friendly. In this paper, a high-strength metakaolin-based geopolymer composite (HMGC) has been developed by utilizing quartz powder and steel fibers. The optimization compositions and effect of curing temperatures (from ambient temperature to 90 °C) on the strength performance of the HMGC is studied. The optimized 1-day compressive strength of the HMGC can reach 80 MPa, and the 3-day compressive strength is close to 100 MPa (97.49 MPa). Combined with XRD, FTIR, SEM and MIP characterization, the mechanisms behind the strength development under different curing temperatures are analyzed. The results show that heat curing can significantly speed up the process of geopolymerization and increase the early strength of the HMGC. However, long-term heat curing under high temperature (such as 90 °C, 7 days) would reduce the mechanical strength of the HMGC. Prolonged high-temperature curing increases the pores and micro-defects in the gel phase of the HMGC, which may be attributed to chemical shrinkage. Thus, the curing temperature should be carefully controlled to make a HMGC with better performance. 相似文献
14.
Tomasz Rudnicki 《Materials》2022,15(14)
The aim of this work was to reduce the carbon footprint of cement concrete by using multi-component cement with a high content of blast furnace slag. The analysis consisted of comparing the properties of the concrete mix and the hardened concrete made of the CEM I 42.5 R-NA cement commonly used in Poland and the CEM III cement with a large amount of blast furnace slag. The tests used cement in a constant amount of 380 kg/m3, granite aggregate of 2/8, 8/16, 16/22 mm and sand of 0/2 mm. As part of this project, detailed tests of the concrete mix and hardened concrete were carried out in terms of compressive, bending, fracture and frost resistance after 150 cycles of freezing and thawing, and the pore structure in hardened concrete was assessed according to PN-EN 480-11. The endurance tests were performed after 7, 28 and 90 days. On the basis of the obtained results, it was found that the highest compressive strengths above 70.2 MPa were obtained for concrete with CEM III, 64.5 MPa for concrete with CEM I. Additionally, for concrete with multi-component cement, smaller drops in compressive strength were obtained and a more favorable pore distribution in hardened concrete was obtained. Concrete intended for road surfaces can be made of both CEM I and CEM III cement, as they meet the requirements of the technical specifications for roads with heavy traffic of heavy vehicles. 相似文献
15.
Carbon dioxide is the main component of greenhouse gases, which are responsible for an increase in global temperature. The utilization of carbon dioxide in cement-based materials is an effective way to capture this gas. In this paper, the influence of carbon dioxide curing on the setting time, the electrical resistivity, dry shrinkage ratio, water absorption by unit area and mechanical strengths (flexural and compressive strengths) were determined. The scanning electron microscope, X-ray diffraction and thermogravimetric analysis were obtained to investigate the mechanism of carbonation reaction of cement paste. Water–cement ratios of cement paste were selected to be 0.3, 0.4 and 0.5. Results showed that carbon dioxide curing could accelerate the setting of cement paste. The electrical resistivity decreased with the increasing water–cement ratio and increased with the carbon dioxide curing. Moreover, the evaluation function for the curing age and dry shrinkage rate or the mechanical strengths fit well with the positive correlation quadratic function. The water absorption by unit area increased linearly with the testing time. The carbon dioxide curing led to increasing the mechanical strengths and the dry shrinkage ratio. Meanwhile, the carbon dioxide curing demonstrated a decreasing effect on the water absorption by unit area. The mechanical strengths were improved by the carbon dioxide curing and increased in the form of quadratic function with the curing age. As obtained from the microscopic findings, that the carbon dioxide curing could accelerate the reaction of cement and improve the compactness of cement paste. 相似文献
16.
This paper investigated the curing effects on the mechanical properties of calcium-containing geopolymer mortar. Three precursors are used: Class C fly ash, Class F fly ash plus calcium hydroxide and Class F fly ash plus slag. Curing conditions included: (1) standard curing at 20 ± 3 °C and RH 95% (C); (2) steam curing at 60 °C for 24 h (S); (3) steam curing at 60 °C for 6 h (S6); and (4) oven curing at 60 °C for 24 h (O), then the latter three followed by the standard curing. Under the standard conditions, the flexural strength and compressive strength of Class C fly ash geopolymer mortars developed quickly until the age of 7 days, followed by a gradual increase. Specimens with Class F fly ash plus Ca(OH)2 showed slow increase till the age of 28 days. Under these non-standard conditions (2–4), all specimens showed higher 3-day strength, while later strengths were either higher or lower than those in standard conditions, depending on the type of the precursor. 相似文献
17.
It has been reported that iron tailing powder (ITP) has the potential to partially replace cement to prepare ultra-high-performance concrete (UHPC). However, the reactivity of ITP particles in concrete largely depends on the curing method. This study investigates the effects of curing conditions on the mechanical and microstructural properties of UHPC containing ITP. To achieve this objective, three research tasks are conducted, including (1) preparing seven concrete formulations by introducing ITP; (2) characterizing their mechanical performance under different curing regimes; and (3) analyzing their microstructure by XRD patterns, FTIR analysis, and SEM observation. The experimental results show that there is an optimum ITP dosage (15%) for their application. The concrete with 15% ITP under standard curing obtains 94.3 MPa at 7 days, their early-age strength could be even further increased by ~30% (warm-water curing) and ~35% (steamed curing). The steam curing regime stimulates the activity of ITP and refines the microstructure. This study demonstrates the potential of replacing Portland cement with ITP in UHPC production. 相似文献
18.
In this study, the effects of hot-rolled processes at different temperatures (420 °C, 450 °C, and 480 °C) and subsequent solid solution and aging treatments on the microstructure, mechanical properties, and corrosion properties of Al-Mg-Li alloys with trace Sc and Zr addition were investigated. The aging treatment of rolled sheets after solid solution treatment could obtain Al3Li particles and Al3(Sc, Zr)/Al3Li core–shell particles to improve the mechanical properties of Al-Mg-Li alloy products effectively. The results showed that, as the rolling temperatures increased from 420 °C to 480 °C, the alloy’s ultimate tensile strengths and yield strengths increased, while the corrosion resistance decreased. The increase in rolling temperature increased the precipitation-free zone (PFZ) width of the alloy, which undermined the corrosion resistance of the alloy. Moreover, elevating the hot rolling temperature changes the texture strength of the alloy. Particularly in the 480 °C hot-rolled sample, the decrease in the Brass texture strength and the increase in the S texture and Copper texture strength led to an increase in the Taylor factor (M). The increase in rolling temperature also raised the number density of the Al3(Sc, Zr)/Al3Li core–shell particles. The presence of such particles not only inhibits grain growth but also changes the strength mechanism from dislocation cutting to Orowan bypassing. Due to the combination effect of grain morphology, texture evolution, and precipitation behavior, the 480 °C hot-rolled sample had the highest properties. 相似文献
19.
This work aims to investigate the effects of multi-walled carbon nanotubes (MWCNTs) on the strength and electrical properties of cement mortar. MWCNTs were added to cement mortar in four different concentrations: 0.00 wt.%, 0.01 wt.%, 0.015 wt.%, and 0.02 wt.% by the mass of cement. The consistency, density, setting time and compressive and flexural strength of mixes were tested and analyzed at 28 and 90 days curing time. Mechanical performance tests confirm an increase of 25% and 20% in the ultimate compressive and flexural strength respectively, which results from MWCNT 0.02 wt.% loading at 90 days curing time. The resistivity measurements in mortars with 0.01 and 0.015 wt.% MWCNT loading result up to 10% decrement at both 28 and 90 days curing. Activation energy calculations show fully accordance with these statements, resuming that 0.01 wt.% MWCNT appears to be the most effective loading scheme to produce certain conductivity enhancement in cement mortar. 相似文献
20.
Dilution rate is one of most important factors influencing the microstructure and performance of the laser cladding layer. In order to obtain a reasonable dilution rate in the laser cladding layer of Inconel 625 alloy, the laser cladding layers with different Fe content were prepared on the surface of 20# steel by the laser cladding technique. The influence of Fe content on the microstructure and performance of Inconel 625 alloy cladding layer was investigated. The results indicate that with the increase in Fe content in the alloy, the grain size of the cladding layer becomes coarser, the grain orientation difference increases first and then decreases, and the grain boundary angle decreases first and then increases. The hardness, high temperature wear resistance, and high temperature corrosion resistance gradually decreased. It is concluded that the dilution rate of Fe in laser cladding Inconel 625 alloy should be under 5 wt.%. 相似文献