Enhanced Fluidity of ZL205A Alloy with the Combined Addition of Al–Ti–C and La

The effects of Al–Ti–C and La on the fluidity of a ZL205A alloy after separate and combined addition were studied by conducting a fluidity test. The fluidity of the ZL205A alloy first increased and then decreased with the increasing addition of Al–Ti–C and La; it peaked at 0.3% and 0.1% for Al–Ti–C and La, respectively. The combined addition of Al–Ti–C and La led to better fluidity, which increased by 74% compared with the base alloy. The affecting mechanism was clarified through microstructure characterization and a DSC test. The heterogeneous nucleation aided by Al–Ti–C and La, the number of particles in the melt, and the evolution of the solidification range all played a role. Based on the evolution of the fluidity and grain size, the optimal levels of Al–Ti–C and La leading to both high fluidity and small grain size were identified.     

Microstructures and Macrosegregation of Al–Zn–Mg–Cu Alloy Billet Prepared by Uniform Direct Chill Casting

In this study, large-sized Al–Zn–Mg–Cu alloy billets were prepared by direct chill casting imposed with annular electromagnetic stirring and intercooling; a process named uniform direct chill casting. The effects of uniform direct chill casting on grain size and the alloying element distribution of the billets were investigated and compared with those of the normal direct chill casting method. The results show that the microstructures were refined and the homogeneity of the alloying elements distribution was greatly improved by imposing the annular electromagnetic stirring and intercooling. In uniform direct chill casting, explosive nucleation can be triggered, originating from the mold wall and dendrite fragments for grain refinement. The effects of electromagnetic stirring on macrosegregation are discussed with consideration of the centrifugal force that drives the movement of melt from the central part towards the upper-periphery part, which could suppress the macrosegregation of alloying elements. The refined grain can reduce the permeability of the melt in the mushy zone that can restrain macrosegregation.     

Morphological Evolution of TiB2 and TiAl3 in Al–Ti–B Master Alloy Using Different Ti Adding Routes

Three different Ti addition routes were used to prepare an Al–5Ti–B Master Alloy: the halide salt route, the Ti-sponge route, and the partial Ti-sponge route. In the halide salt route, the raw materials were Al + KBF₄ + K₂TiF₆; K₂TiF₆ was completely replaced by pure titanium for the Ti-sponge route versus the halide salt route; in the partial Ti-sponge route, K₂TiF₆ was partially replaced by pure titanium. Here, 30% Ti-sponge or 60% Ti-sponge route means that 30% or 60% K₂TiF₆ was replaced by pure titanium, respectively. The above Ti addition routes have a significant influence on the growth pattern and morphological evolution of TiAl₃ and TiB₂, which greatly affect the refining performance of Al–Ti–B Master Alloy. When using the halide salt route, a streamlined “rich Ti, B area” exists in the aluminum melt, which is a complex compound of (Ti_x, Al_1−x) B_y. The “rich Ti, B area” is essential for the nucleation and growth of TiAl₃ and TiB₂. Blocky TiAl₃ was obtained and its average size was 4.7 μm based on the halide salt route. In the Ti-sponge route, the nucleation of TiAl₃ mainly depends on the mutual diffusion of Al and Ti, and TiAl_x forms around pure Ti particles, i.e., the so-called Ti–TiAl_x mechanism. The average size of the blocky TiAl₃ was 9.8 μm based on the Ti–TiAl_x mechanism. For the partial Ti-sponge route, the “rich Ti, B area” gradually decreases with the increase in Ti powder’s contents, and large TiAl₃ coexists with the small TiAl₃. Compared with the Ti-sponge route, the halide salt route can form smaller TiAl₃. In the Ti-sponge route, there is a small amount of “rich Ti, B area” due to the influence of the Ti–TiAl_x mechanism, which does not meet the requirements of TiB₂ growth. In the halide salt route, there is sufficient “rich Ti, B area”, which is conducive to the formation of TiB₂. Both the crystal defects and the crowded growth environment caused by the “rich Ti, B area” are fundamental reasons for the fragility and the irregular shape of the TiB₂. The refining effect of the Al–Ti–B Master Alloy prepared by the halide salt route is better than the Ti-sponge route. The refining effect of 30% Ti-sponge route is better than that of Ti-sponge route and worse than that of halide salt route.     

Microstructure,Micro-Mechanical and Tribocorrosion Behavior of Oxygen Hardened Ti–13Nb–13Zr Alloy

In the present work, an oxygen hardening of near-β phase Ti–13Nb–13Zr alloy in plasma glow discharge at 700–1000 °C was studied. The influence of the surface treatment on the alloy microstructure, tribological and micromechanical properties, and corrosion resistance is presented. A strong influence of the treatment on the hardened zone thickness, refinement of the α’ laths and grain size of the bulk alloy were found. The outer hardened zone contained mainly an oxygen-rich Ti α’ (O) solid solution. The microhardness and elastic modulus of the hardened zone decreased with increasing hardening temperature. The hardened zone thickness, size of the α’ laths, and grain size of the bulk alloy increased with increasing treatment temperature. The wear resistance of the alloy oxygen-hardened at 1000 °C was about two hundred times, and at 700 °C, even five hundred times greater than that of the base alloy. Oxygen hardening also slightly improved the corrosion resistance. Tribocorrosion tests revealed that the alloy hardened at 700 °C was wear-resistant in a corrosive environment, and when the friction process was completed, the passive film was quickly restored. The results show that glow discharge plasma oxidation is a simple and effective method to enhance the micromechanical and tribological performance of the Ti–13Nb–13Zr alloy.     

In Situ Tensile Deformation and Mechanical Properties of α Platelets TC21 Alloy

The present study was focused on the relationship between an α platelet microstructure and the properties of TC21 alloy, and the tensile deformation process was revealed by in situ observation. To obtain the α platelet microstructures, the samples were administered a solution treatment (1000 °C for 15 min) and then cooled to room temperature by different cooling methods (furnace cooling (FC), open-door furnace cooling (OFC), air cooling (AC), and water quench (WQ), corresponding to an increased cooling rate). It is found that α platelets become thinner and colonies become narrower with the increase in cooling rate. The formation of the platelet microstructure is based on the preferred Burgers orientation relationship of {110}_β//{0001}_α and <111>_β//<112¯0>_α. The α platelets orientation changes with the cooling rate. These differences in α platelets thickness and orientation result in the excellent ductility of the sample with thick platelets and the high strength of the samples with thin platelets. During the in situ tensile deformation process, the crack propagation path is deflected in the presence of grain boundaries, α platelets, and α colonies with different orientations. The fracture of the sample with thick α platelets shows better ductility compared to those with thin α platelets.     

Analysis of Friction Stir Welding Tool Offset on the Bonding and Properties of Al–Mg–Si Alloy T-Joints

Research on T-configuration aluminum constructions effectively decreases fuel consumption, increases strength, and develops aerial structures. In this research, the effects of friction stir welding (FSW) tool offset (TO) on Al–Mg–Si alloy mixing and bonding in T-configurations is studied. The process is simulated by the computational fluid dynamic (CFD) technique to better understand the material mixing flow and the bonding between the skin and flange during FSW. According to the results, the best material flow can be only achieved at an appropriate TO. The appropriate TO generates enough material to fill the joint line and results in formation of the highest participation of the flange in the stir zone (SZ) area. The results show that, in the T-configuration, FSW joints provide raw materials from the retreating side (RS) of the flange that play a primary role in producing a sound mixing flow. The selected parameters were related to the geometric limitations of the raw sheets considered in this study. The failure point of all tensile samples was located on the flange. Surface tunneling is the primary defect in these joints, which is produced at high TOs. Among the analyzed cases, the most robust joint was made at +0.2 mm TO on the advancing side (AS), resulting in more than 60% strength of the base aluminum alloy being retained.     

The Effect of Heat Treatment on the Tribological Properties and Room Temperature Corrosion Behavior of Fe–Cr–Al-Based OPH Alloy

The microstructure, mechanical, tribological, and corrosion properties of Fe–Cr–Al–Y-based oxide-precipitation-hardened (OPH) alloy at room temperature are presented. Two OPH alloys with a composition of 0.72Fe–0.15Cr–0.06Al–0.03Mo–0.01Ta–0.02Y₂O₃ and 0.03Y₂O₃ (wt.%) were prepared by mechanical alloying with different milling times. After consolidation by hot rolling, the alloys presented a very fine microstructure with a grain size of approximately 180 nm. Such a structure is relatively brittle, and its mechanical properties are enhanced by heat treatment. Annealing was performed at three temperatures (1000 °C, 1100 °C, and 1200 °C), with a holding time from 1 to 20 h. Tensile testing, wear testing, and corrosion testing were performed to evaluate the effect of heat treatment on the behavior and microstructural properties. The grain size increased almost 10 times by heat treatment, which influenced the mechanical properties. The ultimate tensile strength increased up to 300% more compared to the initial state. On the other hand, heat treatment has a negative effect on corrosion and wear resistance.     

Influence of Friction Stir Process on the Physical,Microstructural, Corrosive,and Electrical Properties of an Al–Mg Alloy Modified with Ti–B Additives

In this study, two successive methods were used to improve the grain structure and the mechanical and physical properties of Al 5052 aluminum alloy. The modifying elements, 0.99 wt.% of titanium (Ti) and 0.2 wt.% of boron (B), were added during the casting process. After solidification, single- and double-pass friction stir processing (FSP) were performed to achieve additional grain refinement and disperse the newly formed phases well. The addition of Ti–B modifiers significantly improved the mechanical and physical properties of the Al 5052 aluminum alloy. Nevertheless, only a 3% improvement in microhardness was achieved. The ultimate strength (US), yield strength (YS), and elastic modulus were investigated. In addition, the electrical conductivity was reduced by 56% compared to the base alloys. The effects of grain refinement on thermal expansion and corrosion rate were studied; the modified alloy with Ti–B in the as-cast state showed lower dimension stability than the samples treated with the FSP method. The grain refinement significantly affected the corrosion resistance; for example, single and double FSP passes reduced the corrosion rate by 11.4 times and 19.2 times, respectively. The successive FSP passes, resulting in a non-porous structure, increased the bulk density and formed precipitates with high bulk density.     

Evaluating the Prospects of Ti-Base Lattice Infiltrated with Biodegradable Zn–2%Fe Alloy as a Structural Material for Osseointegrated Implants—In Vitro Study

The term “osseointegrated implants” mainly relates to structural systems that contain open spaces, which enable osteoblasts and connecting tissue to migrate during natural bone growth. Consequently, the coherency and bonding strength between the implant and natural bone can be significantly increased, for example in operations related to dental and orthopedic applications. The present study aims to evaluate the prospects of a Ti–6Al–4V lattice, produced by selective laser melting (SLM) and infiltrated with biodegradable Zn2%Fe alloy, as an OI–TiZn system implant in in vitro conditions. This combined material structure is designated by this study as an osseointegrated implant (OI–TiZn) system. The microstructure of the tested alloys was examined both optically and using scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The mechanical properties were assessed in terms of compression strength, as is commonly acceptable in cases of lattice-based structures. The corrosion performance was evaluated by immersion tests and electrochemical analysis in terms of potentiodynamic polarization and electrochemical impedance spectroscopy (EIS), all in simulated physiological environments in the form of phosphate buffered saline (PBS) solution. The cytotoxicity was evaluated in terms of indirect cell viability. The results obtained demonstrate the adequate performance of the OI–TiZn system as a non-cytotoxic structural material that can maintain its mechanical integrity under compression, while presenting acceptable corrosion rate degradation.     

Effect of Cooling Rate on the Microstructure Evolution and Mechanical Properties of Iron-Rich Al–Si Alloy

The mechanical properties of iron-rich Al–Si alloy is limited by the existence of plenty of the iron-rich phase (β-Al₅FeSi), whose unfavorable morphology not only splits the matrix but also causes both stress concentration and interface mismatch with the Al matrix. The effect of the cooling rate on the tensile properties of Fe-rich Al–Si alloy was studied by the melt spinning method at different rotating speeds. At the traditional casting cooling rate of ~10 K/s, the size of the needle-like β-Al₅FeSi phase is about 80 μm. In contrast, the size of the β-Al₅FeSi phase is reduced to 500 nm and the morphology changes to a granular morphology with the high cooling rate of ~10⁴ K/s. With the increase of the cooling rate, the morphology of the β-Al₅FeSi phase is optimized, meanwhile the tensile properties of Fe-rich Al–Si alloy are greatly improved. The improved tensile properties of the Fe-rich Al-Si alloy is attributed to the combination of Fe-rich reinforced particles and the granular silicon phase provided by the high cooling rate of the melt spinning method.     

Deformation Behavior,a Flow Stress Model Considering the Contribution of Strain and Processing Maps in the Isothermal Compression of a Near-α Ti–3.3Al–1.5Zr–1.2Mo–0.6Ni Titanium Alloy

In the present study, isothermal compression tests are conducted for a near-α Ti–3.3Al–1.5Zr–1.2Mo–0.6Ni titanium alloy at deformation temperatures ranging from 1073 K to 1293 K and strain rates ranging from 0.01 s⁻¹ to 10 s⁻¹ on a Gleeble-3500 thermomechanical compressor. The results show that, in the initial stage of the compression, the flow stress rapidly increases to a peak value because of elastic deformation, and then the alloy enters the plastic deformation stage and the flow stress slowly decreases with the increase in strain and tends to gradually stabilize. In the plastic deformation stage, the flow stress significantly decreases with the increase in the deformation temperature and the decrease in strain rate. A flow stress model considering the contribution of the strain is established, and the relative error between the calculated and the experimental values is 3.72%. The flow stress model has higher precision and can efficiently predict the flow behavior in the isothermal compression of the alloy. Furthermore, the processing map of the Ti–3.3Al–1.5Zr–1.2Mo–0.6Ni alloy is drawn. Based on the processing map, the influence of process parameters on power dissipation efficiency and stability parameters is analyzed, and the optimized hot working process parameters are pointed out.     

In-Situ Study on Tensile Deformation and Fracture Mechanisms of Metastable β Titanium Alloy with Equiaxed Microstructure

Understanding the mechanisms of deformation and fracture of metastable β titanium alloys is of great significance for improving formability and service life. By combining the in-situ tensile test, TEM characterization and EBSD analysis, the tensile deformation behavior, activation of slip systems, crack initiation, and propagation of a high strength metastable β titanium alloy (Ti-5Cr-4Al-4Zr-3Mo-2W-0.8Fe) with equiaxed microstructure are investigated. The equiaxed microstructure is composed of primary α (α_p) phase, transformed β (β_t) matrix phase, and secondary α (α_s) phase. In contrast to the hexagonal α_p grain with limited slip systems, the body-centered β_t matrix has more slip systems, however the hindering effect of α_s phases on dislocation slip leads to the different deformability of the α_p phase and β_t matrix. The equiaxed α_p grains are more prone to deformation and rotation to coordinate the overall deformation. The shear band leads to the formation of sub-grain boundary and even the fragmentation of α_p grains. As a result, the microvoids tend to nucleate at the grain boundary, phase interface, slip band, and shear band. The inhomogeneous deformation in the plastic deformation zone around the crack tip is the primary cause of damage. The crack propagation caused by microvoids coalescence advances along the grain boundaries and phase interfaces in the form of intergranular, and along the activated slip systems and shear bands in the form of transgranular. Pinpointing the situation in the equiaxed microstructure and combining that in other typical microstructures will help to summarize the universal deformation and fracture mechanisms of metastable β titanium alloy, and provide a basis for alloy design and microstructure tailoring.     

The Reaction Products of the Al–Nb–B2O3–CuO System in an Al 6063 Alloy Melt and Their Influence on the Alloy’s Structure and Characteristics

To meet aero-engine aluminum skirt requirements, an experiment was carried out using Al–Nb–B₂O₃–CuO as the reaction system and a 6063 aluminum alloy melt as the reaction medium for a contact reaction, and 6063 aluminum matrix composites containing in situ particles were prepared with the near-liquid-phase line-casting method after the reaction was completed. The effects of the reactant molar ratio and the preheating temperature on the in situ reaction process and products were explored in order to determine the influence of in situ-reaction-product features on the organization and the qualities of the composites. Thermodynamic calculations, DSC analysis, and experiments revealed that the reaction could continue when the molar ratio of the reactants of Al–Nb–B₂O₃–CuO was 6:1:1:1.5. A kinetic study revealed that the Al thermal reaction in the system produced Al₂O₃ and [B], and the [B] atoms interacted with Nb to generate NbB₂. With increasing temperature, the interaction between the Nb and the AlB₂ produced hexagonal NbB₂ particles with an average longitudinal size of 1 μm and subspherical Al₂O₃ particles with an average longitudinal size of 0.2 μm. The microstructure of the composites was reasonably fine, with an estimated equiaxed crystal size of around 22 μm, a tensile strength of 170 MPa, a yield strength of 135 MPa, an elongation of 13.4%, and a fracture energy of 17.05 × 10⁵ KJ/m³, with a content of 2.3 wt% complex-phase particles. When compared to the matrix alloy without addition, the NbB₂ and Al₂O₃ particles produced by the in situ reaction had a significant refinement effect on the microstructure of the alloy, and the plasticity of the composite in the as-cast state was improved while maintaining higher strength and better overall mechanical properties, allowing for industrial mass production.     

Analysis of the In Situ Crack Evolution Behavior in a Solid Solution Mg-13Gd-5Y-3Zn-0.3Zr Alloy

The low plasticity of high strength Mg-Gd-Y alloy has become the main obstacle to its application in engineering. In this paper, the origin, propagation and fracture processes of cracks of a solution of treated Mg-13Gd-5Y-3Zn-0.3Zr alloy were observed and studied with scanning electron microscopy (SEM) in an in situ tensile test to provide theoretical references for the development of a new high-performance Mg-Gd-Y alloy. The results showed that there was still some bulk long period stacking order (LPSO) phase remaining in solid solution Mg-13Gd-5Y-3Zn-0.3Zr alloy. Most importantly, it was found that the locations of micro-cracks vary with the different solution treatment processes, mainly including the following three types. (1) At 480 × 10 h and 510 °C × 10 h, much bulk LPSO phase with higher elastic modulus remains in the alloy, which can lead to micro-cracks in the LPSO phase due to stress concentration. (2) At 510 °C × 13 h and 510 °C × 16 h, the phase structure of bulk LPSO changes, and the stress concentration easily appears at the LPSO/α-Mg interface, which leads to micro-cracks at the interface. (3) At 510 °C × 19 h and 510 °C × 22 h, the grain size increases, and the stress concentration is obvious at the grain boundary of coarse grains, which leads to the formation of micro-cracks.