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1.
Among various processes for manufacturing complex-shaped metal parts, additive manufacturing is highlighted as a process capable of reducing the wastage of materials without requiring a post-process, such as machining and finishing. In particular, it is a suitable new manufacturing technology for producing AISI H13 tool steel for hot-worked molds with complex cooling channels. In this study, we manufactured AISI H13 tool steel using the laser power bed fusion (LPBF) process and investigated the effects of tempering temperature and holding time on its microstructure and mechanical properties. The mechanical properties of the sub-grain cell microstructure of the AISI H13 tool steel manufactured using the LPBF process were superior to that of the H13 tool steel manufactured using the conventional method. These sub-grain cells decomposed and disappeared during the austenitizing process; however, the mechanical properties could be restored at a tempering temperature of 500 °C or higher owing to the secondary hardening and distribution of carbides. Furthermore, the mechanical properties deteriorated because of the decomposition of the martensite phase and the accumulation and coarsening of carbides when over-tempering occurred at 500 °C for 5 h and 550 °C for 3 h.  相似文献   

2.
Multi-principal element alloys and high-entropy alloys (HEAs) are emerging metallic materials with unprecedented structures and properties for various applications. In this study, we tuned the microstructure and mechanical performance of a recently designed high-performance Co-rich TRIP-HEA via thermomechanical processing (TMP). The microstructures of the HEA after various TMP routines were characterized, and their correlation with room-temperature tensile performance was clarified. The results showed that grain refinement is an effective strategy for enhancing strength while retaining satisfactory ductility. The formation of incoherent precipitates slightly improves the strength but inevitably sacrifices the ductility, which needs to be considered for optimizing the TMPs. The room temperature tensile yield strength and ultimate tensile strength were increased from 254.6 to 641.3 MPa and from 702.5 to 968.4 MPa, respectively, but the tensile elongation retains a satisfactory value of 68.8%. We herein provide important insights into the regulation of the microstructure and mechanical properties of TRIP-HEAs.  相似文献   

3.
Metakaolin was used as a raw material for the preparation of geopolymers, where two types of alkali activators (Na2SiO3 + NaOH and Na2SiO3 + NaOH) were used to prepare metakaolin geopolymers at room temperature. The mechanical properties and microstructures of the metakaolin geopolymers were analyzed. A three-factor, four-level orthogonal test was designed to investigate the mechanical properties of the metakaolin geopolymer with different ratios. The compressive and flexural strength of different specimens were tested for 7 and 28 days. Both the Na-based and K-based geopolymers exhibited excellent mechanical properties, but the K-based geopolymer had better mechanical properties. The optimal compressive strength and flexural strength of the K-based geopolymer were 73.93 MPa and 9.37 MPa, respectively. The 28-day optimal compressive strength of the Na-based polymer was 65.79 MPa, and the flexural strength was 8.71 MPa. SEM, XRD, and FTIR analyses showed that the mechanical properties of the geopolymers could be greatly improved by using a higher alkaline solution concentration, proper Na2SiO3/MOH mass ratio, and proper mass ratio of alkali exciter to metakaolin. Amorphous silicoaluminate was more favorable for the dissolution of silicon–alumina raw materials, promoted the formation of an amorphous silicoaluminate gel, and caused the internal structure of the geopolymer to be more compact.  相似文献   

4.
The paper studies the properties of brass workpieces for antifriction rings under severe plastic deformation by high-pressure torsion. The evolution of microstructure and mechanical properties of deformed workpieces after six cycles of deformation by high-pressure torsion at 500 °C have been studied. All metallographic studies were performed using modern methods: transmission electron microscopy (TEM) and analysis electron back scatter diffraction patterns (EBSD). The deformation resulted in an ultrafine grained structure with a large number of large-angle boundaries. The strength properties of brass increased compared to the initial state almost by three times, the microhardness also increases by three times, i.e., increased from 820 MPa in the initial state to 2115 MPa after deformation. In this case, the greatest increase in strength properties occurs in the first two cycles of deformation.  相似文献   

5.
AA7075 alloys are high strength alloys and are used as an important material for making engineering parts. Forged AA7075 alloys showed significantly decreased toughness when the material was hot deformed at a high temperature. This study investigated the effects of forging parameters on the tensile properties and the microstructure of AA7075 forgings. The tensile properties and corrosion resistance of different forgings were determined to be correlated with their microstructures. The experiment annealed and hot-deformed sample bars at 633 K, cold-deformed them at room temperature (RF), and at sub-zero temperatures (CF). After T73 heat treatment, the microstructures depended on the deformation temperature. This varied significantly, from elongated grains for hot-forged samples to equiaxial grains for cold-deformed samples. The hot-deformed samples had a tensile strength of 592 MPa for UTS, 538 MPa for YS, and 13.4% for elongation. These were stronger but less elongated than the cold-deformed samples. All hot-deformed (HF), RF, and CF samples exhibited mechanical properties that exceeded UTS > 505 MPa, YS > 435 MPa, and an elongation > 13%, and showed moderate corrosion resistance if samples were in contact with a 3.5 wt.% NaCl solution. The toughness of the forgings could be significantly improved by decreasing the forging temperatures. The corrosion resistance of AA7075-T73 forgings was affected by the total grain boundary (GB) lengths per unit area and the 2nd phase particle counts per unit area. Increasing the high-angle grain boundary lengths (HAGBs) per unit area accelerated corrosion and increased the Icorr value.  相似文献   

6.
The effect of the Mo contents of 1.0 wt.%, 1.5 wt.%, 2.0 wt.%, and 3.0 wt.% on the microstructures and mechanical properties of the polycrystalline superalloy with a high W content was studied. The typical dendrite morphology was observed in the high-W superalloy with different Mo contents, containing γ matrix, γ′ phase, eutectic, and MC carbide. After the heat treatment, the primary MC carbides were decomposed into M6C carbides, while a needle-like topologically close-packed (TCP) phase was formed in the alloy with high Mo content, in contrast to the other three alloys with low Mo content. The Mo addition increased the lattice parameter of the γ and γ′ phases and also changed the lattice misfits of the γ and γ′ phase lattice misfits towards a larger negative. The addition of Mo improved the yield strength at room temperature due to the solid solution strengthening and coherency strengthening. The improvement of the stress rupture lives at 975 °C/225 MPa was due to the combination of the suppressed propagation of the microcracks by the carbides and a more negative misfit. When the Mo content reached 3.0 wt.%, the TCP phases formed and decreased the ultimate tensile strength and the stress rupture lives as a result.  相似文献   

7.
Flexural strength of concrete is an important property, especially for pavements. Concrete with higher flexural strength has fewer cracking and durability issues. Researchers use different materials, including fibers, polymers, and admixtures, to increase the flexural strength of concrete. Silicon carbide and tungsten carbide are some of the hardest materials on earth. In this research, the mechanical properties of carbide concrete composites were investigated. The silicon carbide and tungsten carbide at different percentages (1%, 2%, 3%, and 4%) by weight of cement along with hybrid silicon carbide and tungsten carbide (2% and 4%) were used to produce eleven mixes of concrete composites. The mechanical tests, including a compressive strength test and flexural strength test, along with the rapid chloride permeability test (RCPT), were conducted. It was concluded that mechanical properties were enhanced by increasing the percentages of both individual and hybrid carbides. The compressive strength was increased by 17% using 4% tungsten carbide, while flexural strength was increased by 39% at 4% tungsten carbide. The significant effect of carbides on flexural strength was also corroborated by ANOVA analysis. The improvement in flexural strength makes both carbides desirable for use in concrete pavement. Additionally, the permeability, the leading cause of durability issues, was reduced considerably by using tungsten carbide. It was concluded that both carbides provide promising results by enhancing the mechanical properties of concrete and are compatible with concrete to produce composites.  相似文献   

8.
High-temperature resistant high-entropy alloys (HEAs) have attracted extensive attention due to their excellent thermodynamic stability and mechanical properties, especially at high temperatures. However, a highly effective method for large-size HEAs is still desirable but challengeable. This research reported a facile yet effective strategy for MoNbTaWTi HEAs via in-situ wire arc additive manufacturing (WAAM). The wire was MoNbTaWTi cable-type welding wire (CTWW) consisting of one center wire and seven twisted peripheral wires. Then, additive manufacturing of MoNbTaWTi high entropy alloys (HEAs) was accomplished, and various analytical techniques studied the microstructures and mechanical properties of the overlaying formed layers. X-ray diffraction showed the overlaying formed layers to contain a single disordered BCC solid solution phase with high-temperature structural stability. In addition, the single-phase BCC structure was maintained from 0 to 1400 °C. The bottom of the overlaying formed layers was made of columnar cellular structure, and the upper part resembled “cauliflower-like” fine dendrite and equiaxed crystal structure. The hardness of the overlaying formed layers averaged 533 HV0.2 at room temperature. At 1000 °C, the hardness was around 110 HV1, close to the value of Inconel 718 alloy (125 HV1). The compressive strength of the overlaying formed alloy layers displayed no sensitivity towards change in temperature from 500 to 1000 °C. As the temperature rose from 500 to 1000 °C, the compressive strength changed from 629 to 602 MPa, equivalent to only a 27 MPa decrease. The latter was much higher than the strength of Inconel 718 alloy at the same temperature (200 MPa).  相似文献   

9.
To further improve the mechanical properties of H13 steel at room and high temperatures, its precipitates were regulated based on the Thermo-Calc results. Scanning electron microscope (SEM), electron backscattering diffraction (EBSD), transmission electron microscope (TEM), and X-ray diffraction (XRD) Rietveld refinement were used to study the effect of the intercritical annealing on the microstructure and mechanical properties of H13 steel. The results show that the intercritical annealing at 850~95 °C increased the VC volume fraction from 2.23 to 3.03~3.48%. Increasing the VC volume fraction could inhibit the M7C3 precipitation from 10.01 to 6.63~5.72% during tempering. A large amount of VC also promoted the M23C6 precipitation during tempering at higher dislocation densities. The intercortical annealing simultaneously increased the elongation of H13 steel. An excellent combination (room temperature: ultimate tensile strength (UTS) of 898 MPa and total elongation (TEL) of 19.35%, 650 °C: UTS of 439 MPa, and TEL of 27.80%) could be obtained when intercritical annealing is performed at 900 °C. Meanwhile, after aging at 650 °C for 128 h, the room temperature UTS and TEL decreased by only 31 MPa and 0.52%, respectively.  相似文献   

10.
This study investigated the application of an in envelope additive/subtractive (LPBF) manufacturing method (Matsuura LUMEX-Avance-25) to fabricate IN718 benchmarking coupons. The coupons were then examined comprehensively for surface finish both with and without high-speed micro-machining. The microstructure of the manufactured IN718 coupons was investigated thoroughly in the as-fabricated condition and following three different standard and one non-standard post-processing heat treatments. As built coupons revealed columnar grain morphology mainly along the <100> direction with a cellular dendritic sub-grain structure and without any strengthening precipitates. Grain size, aspect ratio, and texture were maintained after each of the applied four heat treatments. Only one of the standard heat treatments resulted in the δ phase formation. The other three heat treatments effectively dissolved the Laves phase preventing the δ formation while promoting the formation of γ′/γ″ precipitates. Despite the observed differences in their microstructures, all of the heat treatments resulted in similar yield and ultimate tensile strength values that ranged between 1103–1205 MPa and 1347–1387 MPa, respectively. These values are above the minimum requirements of 1034 MPa and 1241 MPa for the wrought material. The non-standard heat treatment provided the highest elongation of 24.0 ± 0.1% amongst all the heat-treated specimens without a significant loss in strength, while the standard heat treatment for the wrought parts resulted in the lowest elongation of 18.3 ± 0.7% due to the presence of δ phase.  相似文献   

11.
In this study the strain capacity and work-hardening behavior of bainite (B), bainite + polygonal ferrite (B + PF), and bainite + polygonal ferrite + pearlite (B + PF + P) microstructures are compared. The work hardening exponent (n), instantaneous work hardening value (ni), and differential Crussard-Jaoul (DC-J) analysis were used to analyze the deformation behavior. The best comprehensive mechanical properties were obtained by the introduction of the pearlite phase in B + PF dualphase with the tensile strength of 586 MPa and total elongation of 31.0%. The additional pearlite phase adjusted the strain distribution, which increased the initial work hardening exponent and then maintained the entire plastic deformation at a high level, thus delayed necking. The introduction of pearlite reduced the risk of micro-void initiation combined with the high frequency of high angle grain boundaries (HAGBs) in triple-phase steel, which led to a low crack propagation rate.  相似文献   

12.
In this paper, a simple method to fulfill the ideal microstructural design of particle reinforced tungsten (W) alloys with promising mechanical properties is presented. W-0.5 wt.% TiC powders with core-shell (TiC/W) structure are prepared by ball-milling and controlled hydrogen reduction processes. TEM observation demonstrates that the nano TiC particles are well coated by tungsten. The W-TiC powders are sintered by spark plasma sintering (SPS) under 1600 °C. The sintered microstructures are characterized by FESEM and TEM. It is found that the W-0.5TiC alloys obtain an ultra-fine-sized tungsten grain of approximately 0.7 μm. The TiC particles with the original nano sizes are uniformly distributed both in tungsten grain interiors and at tungsten grain boundaries with a high number density. No large agglomerates of TiC particles are detected in the microstructure. The average diameter of the TiC particles in the tungsten matrix is approximately 47.1 nm. The mechanical tests of W-0.5 TiC alloy show a significantly high microhardness and bending fracture strength of 785 Hv0.2 and 1132.7 MPa, respectively, which are higher than the values obtained in previous works. These results indicate that the methods used in our work are very promising to fabricate particle-dispersion-strengthened tungsten-based alloys with high performances.  相似文献   

13.
The thermal stabilization process of polyacrylonitrile (PAN) precursor fiber was the key step to prepare high-performance carbon fiber. During the thermal stabilization process, the aggregation structure and the reactivity of molecular chains have significant effects on the microstructures and mechanical properties of carbon fiber. In the present paper, the effects of the orientation structure of PAN precursor fiber on the thermal stabilization reaction and the mechanical properties of carbon fiber were experimentally studied. Using multi-dimensional structural and mechanical properties tests, such as XRD, DSC, 13C NMR and Instron machine testing, the crystalline and skeleton structure, exothermic behavior, and tensile properties of PAN precursor fiber with different orientations in the process of thermal stabilization were characterized to reveal the relationship between microstructure evolution and tensile properties. The results showed that the orientation structure of PAN precursor fiber had an obvious effect on the thermal stabilization process and the tensile stress–strain characteristic. When the heat treatment temperature was lower than 200 °C, the crystallinity and crystallite size of PAN fibers with higher orientation degrees increased significantly. After sufficient thermal stabilization, the original PAN precursor fiber with a higher orientation degree could form more aromatic lamellar structures and showed better regularity. Furthermore, the yield strength and initial modulus of the fibers with a higher orientation degree increased due to the formation of more aromatic rings. The maximum increase in the percentages of yield strength and tensile modulus of the PAN fibers were achieved when the heat-treated temperature was 200 °C, and the percentage values were 138.4% and 158.7% compared to the precursor without heat-treatment. In addition, the elongation at break of the fibers with a higher orientation degree was also relatively larger.  相似文献   

14.
The room-temperature strength of Al0.3CoCrFeNi high-entropy alloys (HEAs) is relatively low owing to its intrinsic fcc structure. In the present study, the as-cast HEAs were subjected to cold rolling and subsequent annealing treatment (800, 900, and 1000 °C) to adjust the microstructures and tensile properties. This treatment process resulted in the partial recrystallization, full recrystallization, and grain coarsening with increasing the annealing temperature. It was found that the large and spherical B2 precipitates were generated in the recrystallized grain boundaries of three annealing states, while the small and elongated B2 precipitates were aligned along the deformation twins in the non-recrystallized region of the 800 °C-annealing state. The former B2 precipitates assisted in refining the recrystallized grains to quasi ultra-fine grain and fine grain regimes (with the grain sizes of ~0.9, ~2.2, and ~7.2 μm). The tensile results indicated that the decreased annealing temperature induced the gradual strengthening of this alloy but also maintained the ductility at the high levels. The yield strength and ultimate tensile strength in 800 °C-annealed specimen were raised as high as ~870 and ~1060 MPa and the ductility was maintained at ~26%. The strengthening behavior derived from the heterogeneous microstructures consisting of quasi ultra-fine recrystallized grains, non-recrystallized grains, deformation twins, dislocations, and B2 precipitates. Current findings offer the guidance for designing the HEAs with good strength and ductility.  相似文献   

15.
Geopolymer-recycled pervious concrete (GRPC) is a novel concrete that can effectively inhibit the corrosion of acid rain and alleviate urban waterlog. The goal of this study is to ascertain the optimal pore size of GRPC and study its acid rain resistance activated by different alkali-activators. Three different sizes (0.8, 1.0, and 1.2 mm) were separately chosen as the pore diameters of GRPC. The alkali-activator solution adopted sodium hydroxide (NaOH), sodium silicate (Na2SiO3), and a mixture of the two. The mechanical properties and permeability coefficient were tested to determine the optimal pore size of GRPC. After that, specimens with the optimal pore size were immersed in a simulative acid rain solution (sulfuric acid solution with pH = 4.0) for 6 d and were dried 1 d until 56 d. The effects of different alkali activators on acid rain resistance of GRPC were analyzed by compressive strength, neutralization depth, and mass loss. The results manifested that the mechanical properties of GRPC were excellent, the compressive strength of GRPCH+N reached more than 60.1 MPa, and their splitting tensile strength attained more than 5.9 MPa, meeting the strength requirement of the road for heavy traffic load. Considering the mechanical properties and the acid rain purification effect of alkaline GRPC required a relatively small permeability coefficient; the optimal pore size was 1 mm. When specimens with optimal pore size were exposed to acid solution, the corrosion products (gypsums) would block the pores of GRPC to inhibit further corrosion, keeping the stability of the compressive strength. GRPC activated by the mixture of NaOH and Na2SiO3 generated a more stable amorphous three-dimensional network structure, endowing GRPCH+N with better mechanical properties and acid corrosion resistance.  相似文献   

16.
The fabricated Al–Zn–Mg–Cu alloy build has low mechanical properties due to the dissolution of strengthening precipitates back into the matrix during friction stir additive manufacturing (FSAM). Post-fabricated aging was considered an effective approach to improve the mechanical performance of the build. In this study, various post-fabricated aging treatments were applied in the underwater FSAM of Al–7.5 Zn–1.85 Mg–1.3 Cu–0.135 Zr alloy. The effect of the post-fabricated aging on the microstructure, microhardness, and local tensile properties of the build was investigated. The results indicated that over-aging occurred in the low hardness zone (LHZ) of the build after artificial aging at 120 °C for 24 h as the high density of grain boundaries, subgrain boundaries, dislocations, and Al3Zr particles facilitated the precipitation. Low-temperature aging treatment can effectively avoid the over-aging problem. After aging at 100 °C for 48 h, the average microhardness value of the build reached 178 HV; the yield strength of the LHZ and high hardness zone (HHZ) was 453 MPa and 463 MPa, respectively; and the ultimate tensile strength of the LHZ and HHZ increased to 504 MPa and 523 MPa, respectively.  相似文献   

17.
The thick plate narrow gap welding of 25Cr2NiMo1V rotor steel is achieved by metal active gas arc welding, in which the weld gap was 18.04–19.9 mm. After welding, the weldment was heat treated at 580 °C (20 h). The impact and tensile properties in the as-welded and heat-treated were studied. The results show that after heat treatment, the coarse carbides in the center of the weld were transformed into fine granular carbides distributed along the grain boundaries, and the quantity of carbide precipitates in the weld near the fusion line was reduced. The tensile fracture mode changed from a ductile fracture to a combination of brittle and ductile fractures, and the tensile strength of the weld metal changed from 605 MPa to 543 MPa. After heat-treated, the radiation zone of the weld center changed from a brittle fracture to a combination of brittle and ductile fractures, and the impact energy changed from 141 J to 183 J; the characteristics of the brittle fracture in the radial zone of the fusion line were more obvious, and the impact energy changed from 113 J to 95 J. Therefore, after heat treatment, the toughness of the welded metal was improved, without reducing the strength and hardness of the welded metal to a large extent.  相似文献   

18.
The paper presents the results of a study of the microstructure and selected properties of silver-based composites reinforced with TiO2 nanoparticles, produced by the powder metallurgy method. Pure silver powders were mixed with TiO2 reinforcement (5 and 10 wt%) and 5 mm steel balls (100Cr6) for 270 min in a Turbula T2F mixer to produce a homogeneous mixture. The composites were made in a rigid die with a single-action compaction press under a pressure of 400 MPa and 500 MPa and then sintered under nitrogen atmosphere at 900 °C. Additionally, to improve the density and mechanical properties of the obtained sinters, double pressing and double sintering operations were conducted. As a result, compacts with a density of 90–94% were obtained. The microstructure of the sintered compacts consists of uniform grains, and the TiO2 reinforcement phase particles are located on the grain boundaries. There were no discontinuities at the Ag–TiO2 contact boundary, which was confirmed by SEM and TEM analysis. The use of a higher pressure had a positive effect on the hardness and flexural strength of the tested materials. It was found that the composites with 5 wt% TiO2 pressed under 500 MPa are characterized by the highest level of mechanical properties. The hardness of these composites is 57 HB, while the flexural strength is 163 MPa.  相似文献   

19.
In this paper, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray stress meter (XRSA), atom probe tomography (APT), hardness, and tensile tests were used to study the effect of tempering temperature on the microstructure and properties of Fe-9Ni-2Cu steel. The results show that after the quenched samples were tempered at 460 °C for 2 h, the hardness values increased from 373 to 397 HV, and elongation also increased from 13% to 16%. With the tempering temperature increasing from 460 to 660 °C, the hardness firstly decreases from 397 to 353 HV and then increases to 377 HV, while the elongation increases to 17% and then decreases to 11%. The variation of the mechanical properties greatly depends on the evolution of the Cu-rich phase and carbides. The precipitation strengthening of the Cu-rich phase and carbides leads to the increase of hardness, but when the precipitate is coarsened, the precipitation strengthening weakens, and then, the hardness increases. When the tempering temperature is 560 °C, a large amount of stable reverse transformation austenite was formed with a content of 7.1%, while the tensile strength reached the lowest value of 1022 MPa and the elongation reached the maximum value of 17%.  相似文献   

20.
Finding a non-destructive characterization method for cellular ceramics’ compressive strength and fracture behavior has been a challenge for material scientists for years. However, for transparent materials, internal stresses can be determined by the non-destructive photoelastic measurements. We propose a novel approach to correlate the photoelastic stresses of polymer (epoxy resin) prototypes with the mechanical properties of ceramics (alumina). Regular and inverse epoxy honeycombs were 3D-printed via stereolithography with varying structure angles from −35° to 35°, with negative angles forming an auxetic and positive hexagonal lattice. Photoelastic measurements under mechanical loading revealed regions of excess stress, which directly corresponded to the initial fracture points of the ceramic honeycombs. These honeycombs were made by a combination of 3D printing and transfer molding from alumina. The photoelastic stress distribution was much more homogeneous for angles of a smaller magnitude, which led to highly increased compressive strengths of up to 446 ± 156 MPa at 0°. By adapting the geometric structural model from Gibson and Ashby, we showed that we could use a non-destructive technique to determine the compressive strength of alumina honeycombs from the median photoelastic stress measured on similar epoxy honeycomb structures.  相似文献   

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