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1.
In this article, the effect of cement type on selected properties of plastering mortars containing a cellulose ether admixture was studied. In the research, commercial CEM I Portland cement, CEM II and CEM III, differing in the type and amount of mineral additives, and cement class, were used as binders. Tests of consistency, bulk density, water retention value (WRV), mechanical properties and calorimetric tests were performed. It was proved that the type of cement had no effect on water retention, which is regulated by the cellulose ether. All mortars modified with the admixture were characterized by WRV of about 99%. High water retention is closely related to the action of the cellulose ether admixture. As a result of the research, the possibility of using cement with additives as components of plasters was confirmed. However, attention should be paid to the consistency, mechanical properties of the tested mortars and changes in the pastes during the hydration process. Different effects of additives resulted from increasing or decreasing the consistency of mortars; the flow was in the range from 155 mm to 169 mm. Considering the compressive strength, all plasters can be classified as category III or IV, because the mortars attained the strength required by the standard, of at least 3.5 MPa. The processes of hydration of pastes were carried out with different intensity. In conclusion, the obtained results indicate the possibility of using CEM II and CEM III cements to produce plastering mortars, without changing the effect of water retention.  相似文献   

2.
In this article, the effect of hydrated lime and cellulose ether on the water retention, rheology, and application properties of plasters was studied. For mortars, the consistency, bulk density, and water retention were tested. Rheological measurements of pastes included yield stress and plastic viscosity. In addition to standard tests of mortars and examining the rheological properties of the pastes, a proprietary method for testing the application properties was proposed. The obtained research results made it possible to evaluate the performance of the tested plasters. An attempt was also made to correlate the rheological properties of pastes (plastic viscosity) to the water retention value. The influence of hydrated lime and cellulose ether on selected properties of pastes and plasters was also presented using the statistical Box–Behnken method. The subjective rating of an expert plasterer confirmed the necessity of the modification of plastering mortars with hydrated lime and cellulose ether. As shown, modification of cement plastering mortar with hydrated lime and cellulose ether at the same time allows obtaining a material with favorable technical and technological properties, especially mortars applied by machine.  相似文献   

3.
The study of the effect of cement type on the action of an admixture increasing the volume of concrete (containing aluminum powder), used in amounts of 0.5–1.5% of cement mass, was presented. The tests were carried out on cement mortars with Portland (CEM I) and ground granulated blast-furnace slag cement (CEM III). The following tests were carried out for the tested mortars: the air content in fresh mortars, compressive strength, flexural strength, increase in mortar volume, bulk density, pore structure evaluation (by the computer image analysis method) and changes in the concentration of OH ions during the hydration of used cements. Differences in the action of the tested admixture depending on the cement used were found. To induce the expansion of CEM III mortars, a smaller amount of admixture is required than in the case of CEM I cement. Using the admixture in amounts above 1% of the cement mass causes cracks of mortars with CEM III cement due to slow hydrogen evolution, which occurs after mortar plasticity is lost. The use of an aluminum-containing admixture reduces the strength properties of the cement mortars, the effect being stronger in the case of CEM III cement. The influence of the sample molding time on the admixture action was also found.  相似文献   

4.
The use of fly ash in cement composites adversely affects its mechanical properties during the first days of mixture curing. Modern technology, in the form of an admixture containing the hydrated calcium silicates, allows to accelerate the hardening and binding process of concrete. In this paper, studies on the influence of the admixture on properties of concretes with the ordinary Portland cements (OPC) containing the addition of siliceous fly ash (FA) have been carried out. As part of the experimental research, the authors conducted a series of studies for cement pastes modified with the addition of FA and the CSH nano-admixture (NA). In order to compare the mixtures, the following tests of cement pastes were carried out: the compressive and flexural strength, heat of hydration, SEM and rheological shrinkage. The mechanical parameters were tested after 4, 8, 12 and 24 h. The hydration heat test and microstructure analysis were carried out during the first 24 h of the concrete curing. All tests were carried out on the standard samples. On the basis of the heat of hydration test, much higher hydration heat was found in mixtures modified with the NA. During the shrinkage test, a positive effect of the NA was observed—the shrinkage during the first 28 days of mixture curing was lower than in the reference samples. The application of the CSH nano-admixture to cement pastes with the addition of FA has brought positive effects. Apart from a significant increase in strength in the first 24 h of mixture curing, a reduction in the rheological shrinkage was observed. The admixture can be successfully used in the ash concretes, in which a higher early strength is required.  相似文献   

5.
With high pozzolanic reactivity, metakaolin (MK) is a popular supplementary cementitious material (SCM), which can be used to partially replace Portland cement in concretes. Due to its small particle size, however, MK can agglomerate, resulting in a nonuniform matrix and underperformance of the produced concrete. To address this issue, this paper exploits a low-cost, bio-based admixture—black tea extract (BTE)—to replace the traditional petroleum-based chemical admixture to enhance the dispersion and workability of MK blended cement mortars. Major biomolecules in the BTE such as caffeine, catechin, theanine, and theaflavin are rich in polyphenol, hydroxyl, and carboxylic acid groups, which can interact with cement particles and have profound effects on the hydration process and microstructure of the hydration products. Experimental studies showed that BTE does improve the workability of the MK blended cement mortar. More importantly, the BTE introduces significant change on the microstructure of the hardened pastes. Both the pores with size less than 50 nm and the total porosity of the hardened paste were significantly reduced, leading to a significant improvement in the micro- and macro-mechanical properties of the hardened paste. Experimental results suggest that up to 35% greater improvement in the compressive strength at 28 days was achieved using the proposed bio-admixture. Economic and environmental advantages of using the BTE as a renewable admixture were also illustrated through analyzing the cost–benefit, embodied carbon, and eco-efficiency of the MK blended mortars.  相似文献   

6.
Raw clay is used nowadays in construction as a component of mortars and plasters and as a binder in composites based on straw or shives. It is a material with good sorption properties and vapor permeability, but it is susceptible to shrinkage, is not resistant to water, and also is characterized by low mechanical strength, which makes it impossible to be used, for example, in external plasters. Various additives and admixtures are used to improve selected properties of clay mortars. The article presents the research results and assessment of the effect of glauconite clay mortar modification with an admixture of linseed oil varnish on selected properties. Admixtures in the amounts of 1%, 2%, and 3% in relation to clay weight were used. Flexural and compressive strength, water resistance, shrinkage, drying capacity, density, and porosity of mortar, were tested. The admixture of linseed oil varnish in the amounts used in the investigation had a positive effect on some of the tested properties; regardless of the quantity of the admixture, the modified mortars had better parameters concerning flexural strength, shrinkage reduction, and water resistance than the reference mortar, without admixture.  相似文献   

7.
In this article, the effect of hydroxyethyl methyl cellulose (HEMC), which is a polymeric viscosity modifying admixture on the mineral based composites setting processes, was studied. Previous studies available in the literature included the evaluation of the influence of this admixture on the hydration processes of cement or lime pastes. In this paper, the analysis of this issue was extended to include cement-lime composites. The composition of the pastes and mortars differed in the type of binder (the tests were carried out on cement-based and cement-lime-based materials, in which the cement was replaced in 50% with hydrated lime), as well as the amount and viscosity of the admixture. The study of mortars setting processes and hardening processes using the ultrasonic method was supplemented in the work with calorimetric measurements and phases analysis by the X-ray diffraction method. Finally, it was found that the HEMC reduces the rate of a hydration reaction in cement and cement-lime pastes. The amount of admixture used has a greater influence on the changes taking place during the setting process than the admixture viscosity or the type of binder.  相似文献   

8.
Coral sand cement (CSC) mortar is increasingly used in reef projects, which is prepared by mixing coral sand with cement and water in certain proportions. Considering that early-age hydration behavior is closely related to the strength and durability of the mortar, the early-age hydration process and micro-morphology of CSC mortars with various water–cement ratios (W/C) and sand–cement ratios (S/C) were studied. A monitoring system based on FBG is proposed in this paper, which uses the high sensitivity and conformability of optical fiber to measure the hydration temperature and internal shrinkage strain simultaneously and continuously. The standard sand cement (SSC) mortar with the same sand gradation and mix proportion is also prepared for comparison. The micro-morphology is observed by a scanning electron microscope (SEM) for measurement results’ explanation. The results show that the variation of the hydration temperature and shrinkage strain with hydration time of both CSC mortars and SSC mortars follow a unimodal function. Differently, the peak hydration temperature for CSC is obviously lower than that of SSC. The peak temperature of CSC mortar decreases linearly with the increase in S/C, and the decrease rate of the peak temperature is higher for CSC with small W/C than that with higher W/C. For mortars with lower W/C, the peak shrinkage strain of CSC is larger than that of SSC. Meanwhile, for mortars with higher W/C, the peak shrinkage strain of CSC changes to be lower than that of SSC, which is attributed to the significant water absorption characteristic of CSC. Therefore, as an eco-friendly lightweight aggregate, CS is more suitable than SS for the design of high W/C and alleviating the hydration heat of mass concrete under the meeting of strength.  相似文献   

9.
Environmentally sustainable cement mortars containing wheat straw (Southern Italy, Apulia region) of different length and dosage and perlite beads as aggregates were prepared and characterised by rheological, thermal, acoustic, mechanical, optical and microstructural tests. A complete replacement of the conventional sand was carried out. Composites with bare straw (S), perlite (P), and with a mixture of inorganic and organic aggregates (P/S), were characterised and compared with the properties of conventional sand mortar. It was observed that the straw fresh composites showed a decrease in workability with fibre length decrease and with increase in straw volume, while the conglomerates with bare perlite, and with the aggregate mixture, showed similar consistency to the control. The thermal insulation of the straw mortars was extremely high compared to the sand reference (85–90%), as was the acoustic absorption, especially in the 500–1000 Hz range. These results were attributed to the high porosity of these composites and showed enhancement of these properties with decrease in straw length and increase in straw volume. The bare perlite sample showed the lowest thermal insulation and acoustic absorption, being less porous than the former composites, while intermediate values were obtained with the P/S samples. The mechanical performance of the straw composites increased with length of the fibres and decreased with fibre dosage. The addition of expanded perlite to the mixture produced mortars with an improvement in mechanical strength and negligible modification of thermal properties. Straw mortars showed discrete cracks after failure, without separation of the two parts of the specimens, due to the aggregate tensile strength which influenced the impact compression tests. Preliminary observations of the stability of the mortars showed that, more than one year from preparation, the conglomerates did not show detectable signs of degradation.  相似文献   

10.
This paper aims to develop recycled fiber reinforced cement plaster mortar with a good workability of fresh mixture, and insulation, mechanical and adhesive properties of the final hardened product for indoor application. The effect of the incorporation of different portions of three types of cellulose fibers from waste paper recycling into cement mortar (cement/sand ratio of 1:3) on its properties of workability, as well as other physical and mechanical parameters, was studied. The waste paper fiber (WPF) samples were characterized by their different cellulose contents, degree of polymerization, and residues from paper-making. The cement to waste paper fiber mass ratios (C/WPF) ranged from 500:1 to 3:1, and significantly influenced the consistency, bulk density, thermal conductivity, water absorption behavior, and compressive and flexural strength of the fiber-cement mortars. The workability tests of the fiber-cement mortars containing less than 2% WPF achieved optimal properties corresponding to plastic mortars (140–200 mm). The development of dry bulk density and thermal conductivity values of 28-day hardened fiber-cement mortars was favorable with a declining C/WPF ratio, while increasing the fiber content in cement mortars led to a worsening of the water absorption behavior and a lower mechanical performance of the mortars. These key findings were related to a higher porosity and weaker adhesion of fibers and cement particles at the matrix-fiber interface. The adhesion ability of fiber-cement plastering mortar based on WPF samples with the highest cellulose content as a fine filler and two types of mixed hydraulic binder (cement with finely ground granulated blast furnace slag and natural limestone) on commonly used substrates, such as brick and aerated concrete blocks, was also investigated. The adhesive strength testing of these hardened fiber-cement plaster mortars on both substrates revealed lime-cement mortar to be more suitable for fine plaster. The different behavior of fiber-cement containing finely ground slag manifested in a greater depth of the plaster layer failure, crack formation, and in greater damage to the cohesion between the substrate and mortar for the observed time.  相似文献   

11.
The properties of cement concrete using waste materials—namely, recycled cement mortar, fly ash–slag, and recycled concrete aggregate—are presented. A treatment process for waste materials is proposed. Two research experiments were conducted. In the first, concretes were made with fly ash–slag mix (FAS) and recycled cement mortar (RCM) as additions. The most favorable content of the concrete additive in the form of RCM and FAS was determined experimentally, and their influence on the physical and mechanical properties of concrete was established. For this purpose, 10 test series were carried out according to the experimental plan. In the second study, concretes containing FAS–RCM and recycled concrete aggregate (RCA) as a 30% replacement of natural aggregate (NA) were prepared. The compressive strength, frost resistance, water absorption, volume density, thermal conductivity, and microstructure were researched. The test results show that the addition of FAS–RCM and RCA can produce composites with better physical and mechanical properties compared with concrete made only of natural raw materials and cement. The detailed results show that FAS–RCM can be a valuable substitute for cement and RCA as a replacement for natural aggregates. Compared with traditional cement concretes, concretes made of FAS, RCM, and RCA are characterized by a higher compressive strength: 7% higher in the case of 30% replacement of NA by RCA with the additional use of the innovative FAS–RCM additive as 30% of the cement mass.  相似文献   

12.
After more than two years wearing surgical masks due to the COVID-19 pandemic, used masks have become a significant risk for ecosystems, as they are producing wastes in huge amounts. They are a potential source of disturbance by themselves and as microplastic contamination in the water system. As 5500 tons of face masks are estimated to be used each year, there is an urgent need to manage them according to the circular economy principles and avoid their inadequate disposal. In this paper, surgical wear masks (WM), without any further pretreatment, have been introduced as addition to mortars up to 5% in the weight of cement. Mechanical and microstructural characterization have been carried out. The results indicate that adding MW to the cement supposes a decrease in the properties of the material, concerning both strength and durability behavior. However, even adding a 5% of WM in weight of cement, the aspect of the mortars is quite good, the flexural strength is not significantly affected, and the strength and durability parameters are maintained at levels that—even lower than the reference—are quite reasonable for use. Provided that the worldwide production of cement is around 4.1 Bt/year, the introduction of a 5% of WM in less than 1% of the cement produced, would make it possible to get rid of the mask waste being produced.  相似文献   

13.
The cement industry is responsible for 8% of global CO2 production. Therefore, a clear trend has been observed recently to replace to some extent the main binder of cement composites with environmentally friendly or recycled materials with a lower carbon footprint. This paper presents the effect of brick powder (BP) on the physico-chemical and mechanical properties of cement mortars. The effect of a short-term thermal shock on morphology and strength properties of green mortars was investigated. BP addition caused increase in porosity and decrease in compressive and flexural strength of mortars. The best results were obtained for samples with 5% wt. BP addition. Above this addition the strength decreased. The mechanical performance of the samples subjected to thermal loading increased compared to the reference samples, which is the result of a process called as the “internal autoclaving”. The BP addition positively affects the linear shrinkage, leading to its reduction. The lowest linear shrinkage value was achieved by the mortar with the highest BP addition. An intelligent modeling approach for the prediction of strength characteristics, depending on the ultrasonic pulse velocity (UPV) is also presented. To solve the model problem, a supervised machine-learning algorithm in the form of an SVM (support vector machines) regression approach was implemented in this paper. The results indicate that BP can be used as a cement replacement in cement mortars in limited amounts. The amount of the additive should be moderate and tuned to the features that mortars should have.  相似文献   

14.
The effect of air-entraining admixture (AEA) on the fresh and rheological behavior of mortars designed to be used in 3D printers was investigated. Blast furnace slag, calcined kaolin clay, polypropylene fiber, and various chemical additives were used in the mortar mixtures produced with Super White Cement (CEM I 52.5 R) and quartz sand. In addition to unit weight, air content, and compressive strength tests, in order to determine the stability of 3D printable mortar elements created by extruding layer by layer without any deformation, extrudability, buildability, and open time tests were applied. Fresh and rheological properties of 3D printable mortars were also determined. It was concluded that the addition of AEA to the mortars decreased the unit weight, viscosity, yield, and compressive strength, but increased the air content, spread diameter, initial setting time, and thixotropy of 3D printable mortar. It is recommended to develop a unique chemical admixture for 3D printable mortars, considering the active ingredients of the chemical additives that affect fresh and rheological performance of mortar such as superplasticizer, viscosity modifying, and cement hydration control.  相似文献   

15.
Lightweight cement mortars containing end-of-life tire rubber (TR) as aggregate were prepared and characterized by rheological, thermal, mechanical, microstructural, and wetting tests. The mixtures were obtained after total replacement of the conventional sand aggregate with untreated TR with different grain sizes (0–2 mm and 2–4 mm) and distributions (25%, 32%, and 40% by weight). The mortars showed lower thermal conductivities (≈90%) with respect to the sand reference due to the differences in the conductivities of the two phases associated with the low density of the aggregates and, to a minor extent, to the lack of adhesion of tire to the cement paste (evidenced by microstructural detection). In this respect, a decrease of the thermal conductivities was observed with the increase of the TR weight percentage together with a decrease of fluidity of the fresh mixture and a decrease of the mechanical strengths. The addition of expanded perlite (P, 0–1 mm grain size) to the mixture allowed us to obtain mortars with an improvement of the mechanical strengths and negligible modification of the thermal properties. Moreover, in this case, a decrease of the thermal conductivities was observed with the increase of the P/TR dosage together with a decrease of fluidity and of the mechanical strengths. TR mortars showed discrete cracks after failure without separation of the two parts of the specimens, and similar results were observed in the case of the perlite/TR samples thanks to the rubber particles bridging the crack faces. The super-elastic properties of the specimens were also observed in the impact compression tests in which the best performances of the tire and P/TR composites were evidenced by a deep groove before complete failure. Moreover, these mortars showed very low water penetration through the surface and also through the bulk of the samples thanks to the hydrophobic nature of the end-of-life aggregate, which makes these environmentally sustainable materials suitable for indoor and outdoor elements.  相似文献   

16.
The main aim of the presented article is to describe the behavior of class C fly ash—kaolin plastic doughs during the ageing process. Class C fly ash (CCFA) from the fluidized technology of fuel combustion in a thermal power plant was used as a non-plastic admixture to modify the plasticity in a kaolin–quartz sand mixture (for example, the base of a porcelain mixture). The ageing of plastic ceramic dough determined the effect of the CCFA admixture (0–10–20 wt. %) on the initial water content, plasticity (according to the Pfefferkorn test) and bulk density of a dried green body. The main feature of the CCFA admixture in the kaolin–quartz sand mixture is a solidifying effect. Fly ash increases the initial (mixing) water for the preparation of ceramic dough with constant plasticity (30 mm height of deformed cone Hf, according to the Pfefferkorn test), and Hf increases as the dough ages (the dough solidifies faster and loses its plasticity) with the addition of class C fly ash. The effect of CCFA addition on the plasticity and ageing of kaolin–quartz sand dough is documented on Bigot curves: higher content of fly ash decreases the drying shrinkage of the plastic dough, especially when drying samples that have been aged for 24 h in a plastic wrap (without the possibility of drying). The plastic dough’s ageing increases the porosity of the dried green body with increased content of CCFA in the raw materials mixture and increased ageing time.  相似文献   

17.
This paper intends to analyze the performance of mortars with reactive MgO, as a sustainable alternative to cement. Six different MgOs from Australia, Canada, and Spain were used in the production of mortars as partial substitutes for cement, namely 5%, 10%, 15%, 20%, and 25% (by weight). MgOs with different levels of reactivity were used to analyze its influence on the performance of MgO mortars. In order to evaluate the mechanical performance of these mortars, compressive strength, flexural strength, dynamic modulus of elasticity, and ultrasonic pulse velocity tests were performed. Compressive strength tests showed that the use of 25% reactive MgO can cause a decrease of this property of between 28% and 49%. The use of reactive MgO affected the other mechanical properties less. This paper also intends to analyze the durability performance of mortars with reactive MgO. To that effect, water absorption by capillarity was assessed. In this research, the effect of using MgO on the shrinkage was also analyzed. It was found that shrinkage may decrease by more than a half in some cases.  相似文献   

18.
The paper presents the experimental studies on the effect of the water containing micro-nano bubbles of various gases on the physico-mechanical properties of lime-cement mortars. In total, 7 types of mortars were prepared: with water containing the micro-nano bubbles of O2, O3 or CO2 as 50% or 100% substitute of ordinary mixing water (tap water) and the reference mortar prepared using tap water. In order to determine the influence of water with micro-nano bubbles of gases, the consistency of fresh mortar and the physical properties of hardened mortar, i.e., specific and apparent density, total porosity, water absorption by weight and capillary absorption, were established. The mechanical strength of the considered mortars was studied as well by conducting the tests for flexural and compressive strengths following 14, 28 and 56 days. Reduced workability and capillary absorption were observed in the modified mortars within the range of 0.9–8.5%. The mortars indicated an increase in the flexural strength after 28 days ranging from 3.4% to 23.5% and improved compressive strength in 1.2–31%, in comparison to the reference mortar. The conducted studies indicated increased flexural and compressive strengths along with the share of micro-nano bubbles of gases in the mixing water.  相似文献   

19.
This article presents the effect of aluminum nanoxide on the physical, strength and structural properties of cement mortars. The mortars were made with a water to binder ratio of 0.5 and a binder to sand ratio of 1:3; and 1%, 2%, 3% and 4% of aluminum nanoxide, respectively, were used by cement weight. First, the consistency of nano-Al2O3 mortars was tested. Next, after 7 days of sample maturation, compressive and flexural strength tests were carried out and continued after 28 and 90 days of the maturing of the mortars. The best test results were obtained for mortars with the addition of 1% aluminum nanoxide, the compressive strength of which increased by about 20% compared to the reference mortars. The water absorption and rising capillary tests as well as SEM observations were also performed. Another aim of the article is the analysis of the fracture morphology of nano-Al2O3 modified mortars. It is assumed that a change of the microstructure of the hardened cement paste affects not only the properties of the modified mortars but also the roughness of the fractures formed as a result of the destruction of the surface. Roughness analysis was performed with methods and tools relevant to fractal geometry. The fractographic analysis showed a significant influence of the modifier in the form of nano-Al2O3 on the values of fractal dimensions. The lowest values of the fractal dimension D and the fractal dimension of the DRP roughness profile of the fracture surface profile lines were obtained for nano-Al2O3 modified mortars. The conducted research proved the fractal dimension to be a parameter extremely sensitive to modifications of mortar composition as well as changes related to the maturation time.  相似文献   

20.
Cement mortar can be colored using color additive technology to give colorful facades to the surfaces of buildings, and to beautify the environment. In this study, weight ratios of color powder/cement at 1:80, 1:40, and 1:27, and polyacrylic emulsion/cement at a ratio of 1:5 were added as pigments to cement mortar; the fresh properties, slump, slump flow, hardened properties, compressive strength, flexural strength, ultrasonic pulse velocity, durability, surface electrical resistivity and thermal conductivity of the colored cement mortar were then examined. The results showed that adding color powder/cement at 1:80 and polyacrylic emulsion/cement at 1:5 gives the best water/cement (W/C) ratio, which equals 0.5; this can effectively improve the hardness and durability of colored cement mortar. At 28 days of aging, the strength of the various colored cement mortars was maintained at 33.1–36.8 MPa. The acrylic-based emulsion significantly improved the flexural strength of the specimen. At 91 days of aging, all of the cement mortars exceeded the control group, with an anti-bay strength of 19.9–21.7 MPa, and the strength increased with aging. Adding appropriate amounts of inorganic color powder and mixing water can effectively enhance the fresh and hardened properties and durability of the colored cement mortar, while polyacrylic emulsion may significantly improve the test pieces and flexural strength, which increases with age. Moreover, natural α-Fe2O3 (rust layer) is formed on the surface of the colored cement mortar samples through the addition of inorganic color powder that contains Fe(III) ion; this prevents the intrusion of noxious ions and thus increases the durability. All of the test pieces of colored cement mortar in this study had a surface resistance of over 20 kΩ-cm on the seventh day of the test period, meaning good surface compactness. In addition, because the thermal conductivity of the added inorganic color powder was higher than that of cement, the thermal conductivity was significantly improved.  相似文献   

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