Study on Properties and Optimization of Ternary Auxiliary Cementing Materials for IOTs

In order to control energy consumption and reduce pollution, the use of supplementary cementitious materials (SCMs) instead of cement to produce green cementitious materials can save energy, reduce emissions and achieve sustainable development. This study demonstrates the possibility of developing SCMs with iron tailings (IOTs), fly ash (FA) and ceramic powder (CP) ternary system, as well as the optimization and improvement scheme of gelation activation. The effects of activator dosage, mix ratio and substitution rate on mechanical properties of ternary SCMs system were investigated. The formation and evolution of hydration products were analyzed by differential thermogravimetric analysis (DTA) and scanning electron microscopy (SEM). The results of the study show that there is synergy in the system. The results show that there is synergy in the system and the hydration reaction is sufficient. At the substitution rate of 30%, the doping ratio of IOTs, CP and FA is 1:2:2 and the Ca(OH)₂ is 0.6%, the strength reaches 39.9 MPa and the activity index is 91.5%, which can provide a basis for the application and more in-depth study of IOTs multi SCMs.     

Sustainable Use of Waste Oyster Shell Powders in a Ternary Supplementary Cementitious Material System for Green Concrete

The increasing concern for decarbonization and sustainability in construction materials is calling for green binders to partially replace cement since its production is responsible for approximately 8% of global anthropogenic greenhouse gas emissions. Supplementary cementitious materials (SCMs), including fly ash, slag, silica fume, etc., can be used as a partial replacement for ordinary Portland cement (OPC) owing to reduced carbon dioxide emissions associated with OPC production. This study aims to investigate the sustainable use of waste oyster shell powder (OSP)-lithium slag (LS)-ground granulated blast furnace slag (GGBFS) ternary SCM system in green concrete. The effect of ternary SCMs to OPC ratio (0%, 10%, 20%, and 30%) on compressive strength and permeability of the green concrete were studied. The reaction products of the concrete containing OSP-LS-GGBFS SCM system were characterized by SEM and thermogravimetric analyses. The results obtained from this study revealed that the compressive strength of concrete mixed with ternary SCMs are improved compared with the reference specimens. The OSP-LS-GGBFS ternary SCMs-based mortars exhibited a lower porosity and permeability compared to the control specimens. However, when the substitution rate was 30%, the two parameters showed a decline. In addition, the samples incorporating ternary SCMs had a more refined pore structure and lower permeability than that of specimens adding OSP alone. This work expands the possibility of valorization of OSP for sustainable construction materials.     

Predictive Modeling of Compression Strength of Waste PET/SCM Blended Cementitious Grout Using Gene Expression Programming

The central aim of this study is to evaluate the effect of polyethylene terephthalate (PET) alongside two supplementary cementitious materials (SCMs)—i.e., fly ash (FA) and silica fume (SF)—on the 28-day compressive strength (CS_28d) of cementitious grouts by using. For the gene expression programming (GEP) approach, a total of 156 samples were prepared in the laboratory using variable percentages of PET and SCM (0–10%, each). To achieve the best hyper parameter setting of the optimized GEP model, 10 trials were undertaken by varying the genetic parameters while observing the models’ performance in terms of statistical indices, i.e., correlation coefficient (R), root mean squared error (RMSE), mean absolute error (MAE), comparison of regression slopes, and predicted to experimental ratios (ρ). Sensitivity analysis and parametric study were performed on the best GEP model (obtained at; chromosomes = 50, head size = 9, and genes = 3) to evaluate the effect of contributing input parameters. The sensitivity analysis showed that: CS_7d (30.47%) > CS_1d (28.89%) > SCM (18.88%) > Flow (18.53%) > PET (3.23%). The finally selected GEP model exhibited optimal statistical indices (R = 0.977 and 0.975, RMSE = 2.423 and 2.531, MAE = 1.918 and 2.055) for training and validation datasets, respectively. The role of PET/SCM has no negative influence on the CS_28d of cementitious grouts, which renders the PET a suitable alternative toward achieving sustainable and green concrete. Hence, the simple mathematical expression of GEP is efficacious, which leads to saving time and reducing labor costs of testing in civil engineering projects.     

Self-Healing Products of Cement Pastes with Supplementary Cementitious Materials,Calcium Sulfoaluminate and Crystalline Admixtures

The phase composition of self-healing products generated in cracks affects self-healing performance. This study investigated the self-healing products of cementitious materials using supplementary cementitious materials (SCMs), a calcium sulfoaluminate (CSA) expansion agent, and crystalline additives (CAs). Ground-granulated blast-furnace slag (GGBFS), fly ash (FA), and silica fume (SF) were used as SCMs, and anhydrite, Na₂SO₄, Na₂CO₃, and MgCO₃ were used as crystalline additives (CAs). An artificial crack method was used to collect the self-healing products in the crack of the paste. The phase composition of the self-healing products was analyzed through X-ray diffraction (XRD)/Rietveld refinements and thermogravimetry/differential thermogravimetry (TG/DTG) analysis, and their morphology and ion concentration were examined through scanning electron microscopy with energy dispersive spectroscopy (SEM–EDS). From the results, the main compound of self-healing products was found to be calcite. GGBFS and FA decreased the content of portlandite, and the use of CAs led to the formation of alkali sulfate and alkali carbonate. The SEM–EDS analysis results showed that when GGBFS and FA were used, a large proportion of the self-healing products contained C-S-H and C-A-H, and the use of CSA led to the formation of monosulfate and ettringite.     

Exploring Structural Evolution of Portland Cement Blended with Supplementary Cementitious Materials in Seawater

The present study investigated the structural evolution of Portland cement (PC) incorporating supplementary cementitious materials (SCMs) exposed to seawater. The samples were made with replacing Portland cement with 10 mass-% silica fume, metakaolin or glass powder. The reaction degree of SCMs estimated by the portlandite consumption shows that metakaolin has the highest reaction degree, thus metakaolin-blended PC exhibits the highest strength. The control exposed to seawater exhibited 14.82% and 12.14% higher compressive strengths compared to those cured in tap water at 7 and 28 days. The samples incorporating metakaolin showed the highest compressive strength of 76.60 MPa at 90 days tap water curing and this was 17% higher than that of the control. Exposure to seawater is found to retard the rate of hydration in all SCM-incorporating systems, while the strength development of the neat PC system is enhanced. The main reaction product that forms during exposure to seawater is Cl-AFm and brucite, while it is predicted by the thermodynamic modelling that a significant amount of M-S-H, calcite and hydrotalcite is to form at an extended period of exposure time.     

Effects of Alternate Wet and Dry Conditions on the Mechanical and Physical Performance of Limestone Calcined Clay Cement Mortars Immersed in Sodium Sulfate Media

Sulfate attack in concrete structures significantly reduces their durability. This article reports the experimental findings on the effects of sodium sulfate on limestone calcined clay cement (LC³) in an alternate wet and dry media. The samples underwent wet–dry conditions of 28 cycles. Two types of LC³ were studied, one made from clay (LC³-CL) and the other made from fired rejected clay bricks (LC³-FR). The composition of each LC³ blend by weight was 50% clinker, 30% calcined clay, 15% limestone, and 5% gypsum. The reference compressive strength was evaluated at 2, 7, and 28 days of age. Then, ordinary Portland cement (OPC) and LC³-CL blends were subjected to alternate wet–dry cycle tests, immersion in a 5% sodium sulfate solution, or in water. For all exposed samples, sorptivity tests and compressive strength were done. The results showed that LC³ blends met the requirements for KS-EAS 18-1:2017 standard, which specifies the composition and conformity criteria for common cements in Kenya. The LC³ blend also had a lower rate of initial absorption compared to OPC. Additionally, LC³ blend also showed good resistance to sodium sulfate when exposed to alternating wetting and drying environment. OPC showed higher compressive strength than LC³ blends for testing ages of 2, 7, and 28 days. However, the LC³ samples utilized in the sodium sulfate attack experiment, which were later tested after 84 days, exhibited higher compressive strengths than OPC tested after the same period.     

Application of Advanced Machine Learning Approaches to Predict the Compressive Strength of Concrete Containing Supplementary Cementitious Materials

The casting and testing specimens for determining the mechanical properties of concrete is a time-consuming activity. This study employed supervised machine learning techniques, bagging, AdaBoost, gene expression programming, and decision tree to estimate the compressive strength of concrete containing supplementary cementitious materials (fly ash and blast furnace slag). The performance of the models was compared and assessed using the coefficient of determination (R²), mean absolute error, mean square error, and root mean square error. The performance of the model was further validated using the k-fold cross-validation approach. Compared to the other employed approaches, the bagging model was more effective in predicting results, with an R² value of 0.92. A sensitivity analysis was also prepared to determine the level of contribution of each parameter utilized to run the models. The use of machine learning (ML) techniques to predict the mechanical properties of concrete will be beneficial to the field of civil engineering because it will save time, effort, and resources. The proposed techniques are efficient to forecast the strength properties of concrete containing supplementary cementitious materials (SCM) and pave the way towards the intelligent design of concrete elements and structures.     

The Role of Supplementary Cementitious Materials (SCMs) in Ultra High Performance Concrete (UHPC): A Review

Although ultra high-performance concrete (UHPC) has great performance in strength and durability, it has a disadvantage in the environmental aspect; it contains a large amount of cement that is responsible for a high amount of CO₂ emissions from UHPC. Supplementary cementitious materials (SCMs), industrial by-products or naturally occurring materials can help relieve the environmental burden by reducing the amount of cement in UHPC. This paper reviews the effect of SCMs on the properties of UHPC in the aspects of material properties and environmental impacts. It was found that various kinds of SCMs have been used in UHPC in the literature and they can be classified as slag, fly ash, limestone powder, metakaolin, and others. The effects of each SCM are discussed mainly on the early age compressive strength, the late age compressive strength, the workability, and the shrinkage of UHPC. It can be concluded that various forms of SCMs were successfully applied to UHPC possessing the material requirement of UHPC such as compressive strength. Finally, the analysis on the environmental impact of the UHPC mix designs with the SCMs is provided using embodied CO₂ generated during the material production.     

Implementation of Alternative Mineral Additives in Low-Emission Sustainable Cement Composites

The influence of four naturally occurring mineral additives (zeolite, diatomite, trass and bentonite) on the hydration and properties of cement pastes and mortars was investigated. The materials change the phase composition, heat of hydration (determined by calorimetry) and mechanical properties of composites. After 28 days, the amount of Ca(OH)₂ was reduced by up to 23% and up to 35% more C-S-H was formed, as proved by TG measurements. Differences were observed in the kinetics of heat release, especially for 25% of the addition. In the calorimetric curves, an additional exothermic effect is observed, related to the alteration in the hydration of C₃A in cement. From the point of view of beneficial influence on mechanical properties of mortars, the additives could be ranked as follows: bentonite < diatomite, zeolite < trass after 2 days and bentonite < diatomite < trass < zeolite after 28 days of curing. The highest compressive strength (58.5 MPa) was observed for the sample with a 10% addition of zeolite. Zeolite, trass, bentonite and diatomite are all pozzolanic materials; however, their activity varies to an extent due to the differences in their specific surface area and the content of the amorphous phase, responsible for the pozzolanic reaction.     

Comparative Analysis of Waste Materials for Their Potential Utilization in Green Concrete Applications

The utilization of solid waste in useful product is becoming a great deal of worth for individuals, organizations, and countries themselves. The powder of waste glass and silica fumes are also considered major waste materials across the globe. In this paper, the physico-chemical, thermal, and morphological properties of both waste powders are investigated in order to determine their suitability for use as a partial replacement for cement in basic concrete. They are suitable for use in concrete due to their pozzolanic and other basic properties. Extensive testing, in terms of the compressive strength test, the slump test, and the flexural strength test, has been carried out to study the replacement of cement in the range of 5–15% by waste glass powder for curing ages of 7 and 28 days. The FTIR analyses of both materials are studied for determining the effect of characteristics of chemical bonding and intense bands with bending vibrations of O–Si–O bonds. Experimental results indicate towards the potential utilization of wastes in concrete in terms of green concrete.     

Evaluation of Solidified Wastewater Treatment Sludge as a Potential SCM in Pervious Concrete Pavements

Waste and recycled materials have recently been used in the construction industry to comply with the principles of circular economy and sustainable development. The aim of this paper is to examine the potentials of solidified wastewater treatment sludge (SWWTS) as a supplementary cementitious material (SCM) in the production of lightweight pervious concrete pavers (LWPCP) suitable for pedestrian trails and rooftops (green) that comply with EU standards. Detailed characterization of SWWTS was performed, in order to understand its properties related to application as SCM, which led to the conclusion that it may be applied only as a filler, having 89.5% of Ca(OH)₂. After thorough characterization, LWPCP samples were prepared and testing of physical and mechanical properties was conducted. The research showed that partial replacement of cement with SWWTS led to the decrease of all mechanical properties, ranging between 3.91 and 5.81 MPa for compressive strength and 0.97 to 1.23 MPa for flexural strength. However, all of the investigated mixtures showed a value higher than 3.5 MPa, which was defined as the lowest compressive strength in the range of pervious concrete properties. The addition of SWWTS led to a slight decrease in bulk density of the mixtures and an increase in water absorption. This could be explained by the reduction in hydration products that would fill in the micropores of the matrix, since SWWTS showed no pozzolanic reactivity. Pore sizes that prevail in the tested binder matrices are in accordance with the results measured on ordinary pervious concrete (the largest fraction of pores had a diameter between 0.02 and 0.2 μm). Low thermal conductivity nominates produced pavers as potential rooftop elements.     

Printing Parameter Requirements for 3D Printable Geopolymer Materials Prepared from Industrial Side Streams

The objective of this investigation is to study the printing parameter requirements for sustainable 3D printable geopolymer materials. Side streams of the paper, mining, and construction industries were applied as geopolymer raw materials. The effect of printing parameters in terms of buildability, mixability, extrudability, curing, Al-to-Si ratio, and waste materials utilisation on the fresh and hardened state of the materials was studied. The material performance of a fresh geopolymer was measured using setting time and shape stability tests. Standardised test techniques were applied in the testing of the hardened material properties of compressive and flexural strength. The majority of developed suitable 3D printable geopolymers comprised 56–58% recycled material. Heating was used to improve the buildability and setting of the material significantly. A reactive recyclable material content of greater than 20% caused the strength and material workability to decrease. A curing time of 7–28 days increased the compressive strength but decreased the flexural strength. The layers in the test samples exhibited decreased and increased strength, respectively, in compressive and flexural strength tests. Geopolymer development was found to be a compromise between different strength values and recyclable material contents. By focusing on specialised and complex-shape products, 3D printing of geopolymers can compete with traditional manufacturing in limited markets.     

Utilization of Solid Waste from Brick Industry and Hydrated Lime in Self-Compacting Cement Pastes

The huge amount of solid waste from the brick manufacturing industry can be used as a cement replacement. However, replacement exceeding 10% causes a reduction in strength due to the slowing of the pozzolanic reaction. Therefore, in this study, the pozzolanic potential of brick waste is enhanced using ultrafine brick powder with hydrated lime (HL). A total of six self-compacting paste mixes were studied. HL 2.5% by weight of binder was added in two formulations: 10% and 20% of waste burnt brick powder (WBBP), to activate the pozzolanic reaction. An increase in the water demand and setting time was observed by increasing the replacement percentage of WBBP. It was found that the mechanical properties of mixes containing 5% and 10% WBBP performed better than the control mix, while the mechanical properties of the mixes containing 20% WBBP were found to be almost equal to the control mix at 90 days. The addition of HL enhanced the early-age strength. Furthermore, WBBP formulations endorsed improvements in both durability and rheological properties, complemented by reduced early-age shrinkage. Overall, it was found that brick waste in ultrafine size has a very high degree of pozzolanic potential and can be effectively utilized as a supplementary cementitious material.     

Biochar Produced from Saudi Agriculture Waste as a Cement Additive for Improved Mechanical and Durability Properties—SWOT Analysis and Techno-Economic Assessment

The Kingdom of Saudi Arabia generates an enormous amount of date palm waste, causing severe environmental concerns. Green and strong concrete is increasingly demanded due to low carbon footprints and better performance. In this research work, biochar derived from locally available agriculture waste (date palm fronds) was used as an additive to produce high-strength and durable concrete. Mechanical properties such as compressive and flexural strength were evaluated at 7, 14, and 28 days for control and all other mixes containing biochar. In addition, the durability properties of the concrete samples for the mixes were investigated by performing electric resistivity and ultra-sonic pulse velocity testing. Finally, a SWOT (strengths, weaknesses, opportunities, and threats) analysis was carried out to make strategic decisions about biochar’s use in concrete. The results demonstrated that the compressive strength of concrete increased to 28–29% with the addition of 0.75–1.5 wt% of biochar. Biochar-concrete containing 0.75 wt% of biochar showed 16% higher flexural strength than the control specimen. The high ultrasonic pulse velocity (UPV) values (>7.79 km/s) and low electrical resistivity (<22.4 kΩ-cm) of biochar-based concrete confirm that the addition of biochar resulted in high-quality concrete free from internal flaws, cracks, and better structural integrity. SWOT analysis indicated that biochar-based concrete possessed improved performance than ordinary concrete, is suitable for extreme environments, and has opportunities for circular economy and applications in various construction designs. However, cost and technical shortcomings in biochar production and biochar-concrete mix design are still challenging.     

An Innovative Method for Sustainable Utilization of Blast-Furnace Slag in the Cleaner Production of One-Part Hybrid Cement Mortar

Hybrid cement (HC) can be defined as alkali activated-blended-Portland cement (PC). It is prepared by the addition of an alkaline solution to high-volume aluminosilicate-blended-PC. Although this cement exhibits higher mechanical performance compared to conventional blended one (aluminosilicate–PC blend), it represents lower commercial viability because of the corrosive nature of alkaline solution. Therefore, this study focuses on the preparing one-part HC using dry activator–based BFS (DAS). DAS was prepared by mixing sodium hydroxide (NaOH) with BFS at low water to BFS ratio, followed by drying and grinding to yield DAS-powder. Different contents of DAS (equivalent to 70 wt.% BFS and 1, 2, and 3 wt.% NaOH) were blended with 30 wt.% PC. A mixture containing 70 wt.% BFS and 30 wt.% PC was used as a reference sample. The mortar was adjusted at a sand–powder (BFS-PC and/or DAS-PC) weight ratio of 3:1. The microstructural analysis proved that DAS-powder is mainly composed of sodium calcium aluminosilicate–activated species and unreacted BFS. These species can interact again with water to form calcium aluminum silicate hydrate (C-A-S-H) and NaOH, suggesting that the DAS acts as a NaOH-carrier. One-part HC mortars having 1, 2, and 3 wt.% NaOH recorded 7th day compressive strength values of 82%, 44%, and 27%, respectively, higher than that of the control sample. At 180 days of curing, a significant reduction in compressive strength was observed within the HC mortar having 3 wt.% NaOH. This could be attributed to the increase of Ca (within C-S-H) replacement by Na, forming a Na-rich phase with lower binding capacity. The main hydration products within HC are C-S-H, C-A-S-H, and chabazite as part of the zeolite family.     

A Mass Balance Approach for Thermogravimetric Analysis in Pozzolanic Reactivity R3 Test and Effect of Drying Methods

The reactivity of supplementary cementitious materials (SCMs) is a key issue in the sustainability of cement-based materials. In this study, the effect of drying with isopropanol and acetone as well as the interpretation of thermogravimetric data on the results of an R³ test for evaluation of the SCM pozzolanic reaction were investigated. R³ samples consisting of calcium hydroxide, potassium hydroxide, potassium sulphate, water, and SCM were prepared. Besides silica fume, three different types of calcined clays were investigated as SCMs. These were a relatively pure metakaolin, a quartz-rich metakaolin, and a mixed calcined clay, where the amount of other types of clays was two times higher than the kaolinite content. Thermogravimetric analysis (TGA) was carried out on seven-day-old samples dried with isopropanol and acetone to stop the reaction processes. Additional calorimetric measurement of the R³ samples was carried out for evaluation of the reaction kinetics. Results show that drying with isopropanol is more suitable for analysis of R³ samples compared to acetone. The use of acetone results in increased carbonation and TGA mass losses until 40 (isothermal drying for 30 min) and 105 °C (ramp heating), indicating that parts of the acetone remain in the sample, causing problems in the interpretation of TGA data. A mass balance approach was proposed to calculate calcium hydroxide consumption from TGA data, while also considering the amount of carbonates in the sample and TGA data corrections of original SCMs. With this approach, an improvement of the linear correlation of TGA results and heat release from calorimetric measurement was achieved.