Internal adaptation and some physical properties of methacrylate-based denture base resins polymerized by different techniques

This study evaluated the internal adaptation, porosity, transverse and impact strength of three denture base polymers: (1) conventional heat-polymerized, (2) microwave-polymerized, and (3) injection-molded resins. Internal adaptation was measured by weighing a vinyl polysiloxane film reproducing the gap between the denture base and the metallic master model of an edentulous maxilla. The measurements were performed immediately after finishing and after 30-day storage in water. Porosity was evaluated by weighing each specimen in air and in water using an analytical scale balance. Transverse strength test (three-point bending test) was performed using a universal machine under axial load, at a crosshead speed of 5 mm/min. Impact strength test (Charpy's test) was performed with a 40 kJ/cm load. Data were analyzed by ANOVA and Tukey test (alpha = 0.05). Internal adaptation, porosity, transverse and impact strength varied according to the type of acrylic resin and the processing technique. The injection-molded resin showed better internal adaptation compared with the conventional heat-polymerized and the microwave-polymerized resins, particularly after 30 days, but there was no relevant improvement of porosity, transverse and impact strength.     

Effect of thermal cycling and disinfection on microhardness of acrylic resin denture base

Abstract

The purpose of this study was to investigate the effect of thermal cycling and disinfection on the microhardness of acrylic resins denture base. Four different brands of acrylic resins were evaluated: Onda Cryl, QC 20, Classico and Lucitone. Each brand of acrylic resin was divided into four groups (n?=?7) according to the disinfection method (microwave, Efferdent, 4% chlorhexidine and 1% hypochlorite). Samples were disinfected during 60 days. Before and after disinfection, samples were thermal cycled between 5–55?°C with 30-s dwell times for 1000 cycles. The microhardness was measured using a microhardener, at baseline (B), after first thermal cycling (T₁), after disinfection (D) and after second thermal cycling (T₂). The microhardness values of all groups reduced over time. QC-20 acrylic resin exhibited the lowest microhardness values. At B and T₁ periods, the acrylic resins exhibited statistically greater microhardness values when compared to D and T₂ periods. It can be concluded that the microhardness values of the acrylic resins denture base were affected by the thermal cycling and disinfection procedures. However, all microhardness values obtained herein are within acceptable clinical limits for the acrylic resins.     

An in vitro investigation of the effect of the addition of untreated and surface treated silica on the transverse and impact strength of poly(methyl methacrylate) acrylic resin

Silica is a commonly used filler in dental materials and as a reinforcing agent in industry. The aim of this study was to further investigate the effect of the addition of untreated and a novel surface treated silica on the transverse bend and impact strength of acrylic resin denture base material. It was hypothesized that the silica/resin composite materials would have an improved flexural and impact strength than the conventional heat-cured acrylic resin. Three types of untreated and two of treated silica powder were used in this study. The range of percentages used were 1%, 0.5%, 0.2%, 0.1%. The treated particles were coated with hexamethyldisilazane or dimethyldichloridesilazane. Conventional heat cured acrylic resin was used as a control. The modulus of rupture for all groups of acrylic resin containing silica was significantly lower than for the control. The modulus of elasticity was not significantly greater than the control group. For the impact strength statistical analysis revealed a significant difference between the groups. There was a nonsignificant increase in the impact strength for specimens compared to the control. In conclusion the addition of silica to poly(methyl methacrylate) denture base materials did not produce a significant improvement in the transverse bend or impact strength compared to conventional heat-cured acrylic resin. The incorporation of untreated and surface treated silica cannot be recommended as a method of reinforcement.     

The effect of fiber reinforcement type and water storage on strength properties of a provisional fixed partial denture resin

Fracture resistance of provisional restorations is an important clinical concern. This property is directly related to transverse strength. Strengthening of provisional fixed partial dentures may result from reinforcement with various fiber types. This study evaluated the effect of fiber type and water storage on the transverse strength of a commercially available provisional resin under two different conditions. The denture resin was reinforced with either glass or aramid fiber or no reinforcement was used. Uniform samples were made from a commercially available autopolymerizing provisional fixed partial denture resin. Sixteen bar-shaped specimens (60 x 10 x 4 mm) were reinforced with pre-treated epoxy resin-coated glass fibers, with aramid fibers, or with no fibers. Eight specimens of each group, with and without fibers, were tested after 24 h of fabrication (immediate group), and after 30-day water storage. A three-point loading test was used to measure the transverse strength, the maximal deflection, and the modulus of elasticity. The Kruskal-Wallis Analysis of Variance was used to examine differences among the three groups, and then the Mann-Whitney U Test and Wilcoxon Signed Ranks Test were applied to determine pair-wise differences. The transverse strength and the maximal deflection values in the immediate group and in the 30-day water storage group were not statistically significant. In the group tested immediately, the elasticity modulus was found to be significant (P = 0.042). In the 30-day water storage group, all the values were statistically insignificant. The highest transverse strength was displayed by the glass-reinforced resin (66.25MPa) in the immediate group. The transverse strength value was 62.04MPa for the unreinforced samples in the immediate group. All the specimens exhibited lower transverse strength with an increase in water immersion time. The transverse strength value was 61.13 MPa for the glass-reinforced resin and was 61.24 MPa for the unreinforced resin. The aramid-reinforced resin decreased from 62.29 to 58.77 MPa. The addition of fiber reinforcement enhanced the physical properties (the transverse strength, the maximal deflection, the modulus of elasticity) of the processed material over that seen with no addition of fiber. Water storage did not statistically affect the transverse strength of the provisional denture resin compared to that of the unreinforced resin. The transverse strength was lowered at water storage but it was not statistically significant. The transverse strength was enhanced by fiber addition compared to the unreinforced resin. The glass fiber was superior to the other fiber. Also the modulus of elasticity was enhanced by fiber addition compared to the unreinforced resin.     

Oligomers with pendant isocyanate groups as tissue adhesives: II. Adhesion to bone and other tissues

The adhesive properties of a series of oligomers prepared from 2-isocyanatoethyl methacrylates (IEM) and/or m-isopropenyl-alpha,alpha-dimethylbenzyl isocyanate (TMI) and various acrylates or methacrylates were studied. The bond strength of bone, dentin, or soft tissue specimens joined with these oligomers respectively to bone, dental composite restorative, or denture base resin were determined by tensile adhesion or shear tests. These oligomers are more effective in forming stronger bonds to bone than are other tissue adhesives. Fracture occurs cohesively, usually within the bone. Thermocycling in water for 1 week between 5 degrees C and 55 degrees C did not decrease adhesion indicating that exposure to water or thermal shock produced no deterioration of the bond. Tensile adhesion of bovine or human dentin joined to composite restorative resin by means of the oligomers is similar to that of the best dental bonding agents such as Gluma (glutaraldehyde and 2-hydroxyethyl methacrylate) or ferric oxalate + N-phenylglycine + dimethylacryloxyethyl-pyromellitate. These oligomers also strongly bond soft tissues and calfskin and to acrylic resins and composites.     

Bond strength of a silicone lining material to alumina-abraded and lased denture resin

The aim of this study was to investigate the bond strength and adhesion of commercially available polydimethylsiloxane denture liner (Molloplast-B) to alumina-abraded or lased heat-cured polymethyl methacrylate denture base resin. The effect of laser irradiation on denture base resin by a surface analyzer and scanning-electron microscopy (SEM) was also determined. Laser-treated specimens demonstrated statistically significantly higher surface roughness values compared to alumina-abraded and untreated (control-group) specimens (p < 0.05). There were no statistically significant differences in surface roughness between alumina-abraded and control specimens. In the tensile debonding test, no statistically significant differences were found among the treatment modalities tested (alumina abraded, lased, and control) (p > 0.05). Molloplast-B applied to alumina-abraded polymethyl methacrylate resin surface recorded the highest mean tensile bond strength. Laser-treated specimens produced the next highest mean tensile bond strength, and untreated polymethyl methacrylate resin surface recorded the lowest tensile bond strength. Laser irradiation produced significant surface texture changes of the denture base material. However, this mechanical surface preparation of denture base before application of a resilient liner did not improve the adhesion between denture base and soft lining material.     

Evaluation of adhesive properties of three resilient denture liners by the modified peel test method

The characteristics of adhesive properties between a denture base and resilient denture liner were investigated by a modified peel test with an L-shaped metal attachment. Three commercially resilient denture lining materials, namely GC Reline Soft (S), GC Reline Extra Soft (ES), and GC Reline Ultra Soft (US), were evaluated. Acrylic resin (GC Acron) was used as denture base material. Peel specimens consisting of the denture base acrylic resin and resilient denture liner were tested after storage for 1 and 30 days in distilled water at 37 degrees C. The modified peel test method gave load-displacement curves and work of adhesion (W(A)) values of the denture base material and resilient denture liner. The W(A) of specimens after 1 day of storage ranged from 1.71 to 2.55 N mm(-1) and increased in the order from US to S to ES. On the other hand, the W(A) of specimens after 30 day of storage ranged from 1.44 to 2.47 N mm(-1) and increased in the order from US to ES to S. US had significantly lower W(A) after 1 and 30 days of storage than did S and ES (P<0.05). Comparison of the W(A) between 1 and 30 days, reveals large differences for ES and US, but not for S. This could be explained by the difference in failure modes. Within the limitations of this investigation, it was concluded the modified peel test is effective for evaluating the adhesion between denture base material and a resilient denture liner.     

Adhesive bonding of denture base resins to plastic denture teeth

The adhesive bonding of denture teeth to denture base resins in dentures with conventional acrylic teeth and crosslinked plastic teeth was investigated. The dentures with highly crosslinked plastic teeth such as SR-Orthosit, Crystal ND, and Mitel-OM showed poor bonding at the tooth/base resin interface using the conventional bonding method. Elimination of the alginate mold lining material in the conventional bonding method effectively improved bonding at the tooth/base resin interface. The application of 4-META adhesive bonding agents to the denture teeth improved the interface bonding of highly crosslinked plastic teeth and the denture base. Dentures with Orthosit and Mitel showed differences in bonding ability when two different adhesives were used.     

Study on Mechanical and Biological Properties of Autopolymerizing Hydrogel for Denture Soft Lining Material

Denture soft lining materials have been recongnized in prosthodontic clinicalpractice for many years.They act as enabling uniform distribution of pressure ondenture- bearing tissues and reducing discomfort for patients with sharp or severelyreabsorbed alveolar ridges and sensitive mucosa〔1〕.However,the present two mainkinds of soft liners still existsome shortcomings respectively,i.e.the plasticizeacrylics may become harder and harder as the using time passed;the silicone elas-tomers may pre…     

Reinforcement of acrylic denture base resin by incorporation of various fibers

This study was designed to evaluate improvements in the mechanical properties of acrylic resin following reinforcement with three types of fiber. Polyester fiber (PE), Kevlar fiber (KF), and glass fiber (GF) were cut into 2, 4, and 6 mm lengths and incorporated at concentrations of 1, 2, and 3% (w/w). The mixtures of resin and fiber were cured at 70 degrees C in a water bath for 13 h, then at 90 degrees C for 1 h, in 70 x 25 x 15 mm stone molds, which were enclosed by dental flasks. The cured resin blocks were cut to an appropriate size and tested for impact strength and bending strength following the methods of ASTM Specification No. 256 and ISO Specification No. 1567, respectively. Specimens used in the impact strength test were reused for the Knoop hardness test. The results showed that the impact strength tended to be enhanced with fiber length and concentration, particularly PE at 3% and 6 mm length, which was significantly stronger than other formulations. Bending strength did not change significantly with the various formulations when compared to a control without fiber. The assessment of Knoop hardness revealed a complex pattern for the various formulations. The Knoop hardness of 3%, 6 mm PE-reinforced resin was comparable to that of the other formulations except for the control without fiber, but for clinical usage this did not adversely affect the merit of acrylic denture base resin. It is concluded that, for improved strength the optimum formulation to reinforce acrylic resin is by incorporation of 3%, 6 mm length PE fibers.     

Effect of microwave irradiation and water storage on the viscoelastic properties of denture base and reline acrylic resins

This study evaluated the effect of microwave irradiation and water storage on the viscoelastic properties of two denture base resins (Lucitone 550-L and Vipi Wave-VW) and two reline resins (Kooliner-K and Tokuyama Rebase Fast II-TR II). Eight specimens (40×10×3.3 mm) of each material were evaluated by dynamic mechanical thermal analysis (DMTA) after processing, water storage for 7 days (WS), one (MW1) and 7 cycles of microwave irradiation (MW7). For each specimen, DMTA runs were carried out within different temperature intervals. Values of storage modulus (E(')) and loss tangent (tan δ) at 37 °C were obtained from the first and last runs. From the last run, values of E(') at the glass transition temperature (Tg) and maximum tan δ were also recorded. Data were analyzed by a 2-way ANOVA followed by Student-Newman-Keuls test (α=0.05). Measurements of the inside temperature of each specimen during microwave irradiation (650 W/3 min) were conducted using a fiber optic temperature sensor. Six specimens of each material were evaluated. During microwave irradiation, all specimens reached the boiling temperature of water at approximately 130 s. From the first DMTA run, MW1 and WS significantly increased the E(') and decreased the tan δ of K at 37 °C (P<0.05). From the last run, the tan δ of K and TR II was significantly decreased after MW 1 (P<0.05). MW 7 decreased the tan δ of K (P<0.05). The E(') of L and VW was similar and higher than K and TR II (P<0.05). At Tg, K produced the lowest E(') and its maximum tan δ was increased after MW1 (P<0.05). The Tg mean values were arranged as: L>V W>TR II>K (P<0.05). Microwave irradiation and WS did not detrimentally affect the viscoelastic properties of the denture base and reline resins evaluated.     

Determination of residual stresses in denture base polymers using the layer removal technique

In order to study the influence of residual stresses on dimensional accuracy and mechanical properties of denture bases, an experimental model was devised for measurement of residual stresses in acrylic denture base polymers. Rectangular bar coupons were cut from resin plates heat processed by conventional dental methods. They included samples which had been slow and fast cooled after polymerization and had been stored in dry and wet environments. Uniaxial residual stress distributions for each coupon were disclosed by removing layers of known thicknesses and measuring the ensuing deflection of the specimens. Coupons of a commercial acrylic resin were annealed and used as controls. ANOVA and Scheffe's test were used to compare experimental conditions at the 95% confidence level. Dry specimens exhibited residual surface compressive stresses from 0.43-0.83 MPa (62-120 psi). Water-stored specimens showed higher stress levels, 2.86-3.24 MPa (414-470 psi). Slow cooled pigmented acrylic coupons which were dry showed higher residual stresses compared with other dry but nonpigmented specimens. No significant differences were found between pigmented or clear coupons which contained moisture.     

Fracture behavior of dental composite resins.

Fracture toughness (KIC), critical stress intensity factor, and bending strength of 3 types of commercially available dental composite resins (macrofilled, hybrid and microfilled type) were determined using three point bend specimens. Acoustic Emission (AE), which is the generation of elastic wave due to the release of energy from the localized sources in material, was also detected during the fracture toughness test. Fracture surfaces were examined by scanning electron microscope. The fracture toughness values, AE patterns, and the nature of fracture surface were analyzed to understand fracture behavior of dental composite resins and fracture mechanism for each dental composite resin are proposed.     

The effect of woven, chopped and longitudinal glass fibers reinforcement on the transverse strength of a repair resin

Fracture resistance of prosthesis is an important clinical concern. This property is directly related to transverse strength. Strengthening of prostheses may result from reinforcement with various fiber types. This study evaluated the effect of fiber type on the transverse strength of a commercially available autopolymerizing resin that is used for repairing prosthesis. The resin was reinforced with woven form, chopped form and longitudinal form, and no reinforcement was used. Uniform samples were made from autopolymerizing resin. In total, twenty-four bar-shaped specimens (60 x 10 x 4 mm) were reinforced with glass fibers. Nine specimens were prepared without fiber. A three-point loading test was used to measure transverse strength, maximal deflection, and modulus of elasticity. The Kruskal-Wallis analysis of variance was used to examine differences between the four groups. Although the results of the analysis between these groups showed no statistical significances, the transverse strength, maximal deflection and modulus of elasticity increased more with fiber than without the fiber group. This finding may be of clinical significance. Because the addition of fiber reinforcement enhanced the physical properties of the processed material, specially woven form glass fiber was superior to the other forms.     

Effect of microwave disinfection on mechanical properties of denture base acrylic resin

The microwave oven was used for sterilizing dentures contaminated with Candida albicans and other communicable diseases instead of disinfectant solutions. This study was carried out to evaluate the flexural properties, toughness, and impact strength of heat-cured acrylic resin sterilized by microwave oven either immersed in water or non-immersed for 5 and 15 min at full power. The results indicated that the microwave oven sterilization technique resulted in reduction of the load necessary to fracture the specimens, deformation at fracture, transverse strength, modulus of elasticity except disinfection at 5 min dry condition, toughness, and impact strength. This study concluded that the microwave oven is not acceptable for sterilization of dentures because of its weakening effects on the dentures that prone for fracture during clinical use. This method of sterilization increased the brittleness of acrylic resin specimens.     

Impact resistance of highly crosslinked plastic denture teeth

The impact resistance of highly cross-linked plastic denture teeth materials such as SR-Orthosit (R), Crystal-ND (R), and Mitel-OM (R) was investigated and compared to that of conventional denture teeth materials. Dentures with upper second molars were placed on a metal model. The thicknesses of the denture teeth were 1.4, 1.0, and 0.4 mm. An impact force was repeatedly applied to the central fossae of the denture teeth with an impact test machine. Impact resistance was defined as the number of impacts sustained by the tooth material prior to fracture. The results showed that the impact resistance of highly crosslinked plastic teeth decreased with decreasing thickness, but was comparable to that of conventional plastic teeth when the teeth were 1.4 mm thick and supported by denture base resin. It is hypothesized that the layer of PMMA denture base resin beneath the denture teeth functions as a shock absorber during impact.     

Micromechanical versus chemical bonding between CoCr alloys and methacrylate resins

INTRODUCTION: As adhesive systems for bonding to metals have developed in dentistry, considerable importance is attached to the preparation of the metal alloy for both mechanical and chemical bonding. Different grit sizes when sandblasting Cobalt Chromium (CoCr) will provide a different three-dimensional surface for bonding. Previous reports have shown that 4-Methacryloyloxyethyl trimellitic anhydride (4-Meta) resins offer high bond strengths to CoCr alloy, with various surface preparations providing varying bond strengths. The relevance of this to bond strength was assessed. Objectives: The aim of the study was to evaluate the importance of grit size of alumina in the preparation of CoCr alloy and to determine the effect on the tensile bond strength of four different acrylic resins to the CoCr alloy. METHODS: Ten specimens were prepared within each group of four resins. Four grit sizes were assessed, 50, 110, 250 microm, and a range from 180 to 330 microm. The specimens were tested both within one day of production after storing at 37 degrees C in phosphate-buffered saline for seven days and after thermocycling. RESULTS: Grit size resulted in a change in average contact surface area available for bonding. A significant difference (p < 0.01) existed in bond strengths between each of the materials, but no significant difference (p = 0.0673) was determined when different grit sizes were included. SIGNIFICANCE: It was concluded that grit size determined the available contact surface area of CoCr alloy for bonding but did not determine the bond strength that could be achieved between acrylic resins and CoCr alloy as a result of the poor adaptation of the resin to the complex surface topography.     

Work of fracture of a composite resin: fracture-toughening mechanisms

The aim of this work was to investigate those mechanical parameters able to describe the fracture behavior of dental composite resins. A commercially available fine-particle micro-hybrid resin composite was used. Classical parameters as Young's modulus, strength distribution, and critical stress intensity factor were considered. Strength values were determined using the diametrical compression of discs test and for the critical stress intensity factor both unstable and controlled fracture tests were used. Controlled fracture tests allowed determining the work of fracture. Microstructure was studied by optical and field emission scanning electron microscopy. The obtained properties have been Young's modulus, 17.7 +/- 0.6 GPa; Weibull modulus, m = 14 (upper and lower limits for 90% confidence: 17 and 10); characteristic strength 51 MPa (upper and lower limits for 90% confidence: 53 and 49 MPa); critical stress intensity factor in mode I, K(IC) = 1.3 +/- 0.1 and work of fracture, gamma(wof) = 8-9 J/m(2). Pores and bubbles formed during the packing of the composite were identified as critical defects in the tested specimens. Crack deflection and branching have been identified as toughening mechanisms. Classical mechanical parameters (Young's modulus, hardness...) are not able to efficiently predict the major clinical failure mode of composite resins by fatigue. Work of fracture analysis, which is dependant on microstructural parameters such as particle size and shape, have to be included when testing mechanical properties of dental composite resins in future research studies.     

Compatibility of denture cleansers with some new self curing denture base materials

All denture base materials are subjected to abrasion during function, but this will be greatest under certain denture cleansing regimens. Two new materials, a ‘pour type’ and a compression moulding acrylic resin were subjected to mechanical brushing with denture cleansers. It was found that abrasion resistance of the two materials was of the same order, and weight loss was greatest with one of the paste cleansers.     

Dynamic mechanical thermal analysis of dental polymers. I. Heat-cured poly(methyl methacrylate)-based materials

The visco-elastic characteristics of homogeneous, heterogeneous and fibre-reinforced poly(methyl methacrylate) for use as denture base resins were measured by a dynamic mechanical thermal analyser in the frequency range 0.033-90 Hz. Dynamic Young's modulus of both polyethylene woven yarn and the polyaramid plain fabric-reinforced acrylics showed considerable improvement over the conventional denture base, whereas the carbon fibre-reinforced acrylic produced results lower than expected. From the loss tangent curves of the homogeneous and heterogeneous methacrylates their transition temperatures were recorded and the reciprocals of both the alpha and beta absorption temperatures were plotted against frequency to obtain their respective activation energies.