Comparative Study of Effects of Air-Entraining Plasticizing Admixture and Lime on Physical and Mechanical Properties of Masonry Mortars and Plasters

This article presents research on selected physical and mechanical properties of cement-based plasters and masonry mortars with consistency-improving additives, namely, traditional hydrated lime and a plasticizing and aerating mixture (APA), which, in practice, is often considered to be a lime substitute. Comparative analysis of the properties of mortars with alternative additives—lime or APA—was carried out, taking into consideration possible effects of cement, as two types of Portland cement were used for the research. For fresh mortar, mixture consistency, air content, resistance to segregation, and water retention were determined. Tests on hardened mortars included tests of porosity and impermeability, depth of penetration of water under pressure, drying shrinkage, as well as compressive and bending strength, modulus of elasticity, and adhesion of mortars to the base. In addition, research has shown that cement–lime mortars and cement mortars with APA admixture of similar consistency in the fresh state are characterized by significantly different properties. The results show, in most of the features analyzed, more favorable properties of mortars with the use of traditional lime. For shrinkage only, the use of admixture turned out to be more advantageous.     

Investigation of the Residual Mechanical and Porosity Properties of Cement Mortar under Axial Stress during Heating

The preload load on concrete during heating is considered to cause a ‘densification’ of cement mortar which led to the increased compressive strength. In order to assess the influence of coupled load and heating effects on porosity characteristics of concrete, the porosity of mortar after mechanical and thermal loading was measured by X-ray computed tomography (X-ray CT). The preload at pre-stress ratios of 0, 0.2, 0.4, and 0.6 (ratio of stress applied to the specimen to its compressive strength at room temperature) were applied on mortar specimens during heating. The residual compressive strengths of the heated and stressed mortar specimens were tested after cooling to room temperature. Combined analyses of the residual compressive strength test results and porosity test results, it shows that the porosity of the specimens under the coupled stressing and heating conditions were slightly lower than that under the unstressed conditions; however, the conclusion that the increase of compressive strength of stressed mortar was caused by the ‘densification’ of cement paste was insufficient. The preload reduced the cracks in the mortar, especially the crack induced due to the thermal mismatch in aggregates and hardened cement paste (HCP), and this may account for the increased compressive strength of stressed mortar.     

Concept of Evaluation of Mineral Additives’ Effect on Cement Pastes’ Durability and Environmental Suitability

This experimental study focuses on the assessment of mineral additives and their incorporation into cement composites (CC). The assessment was based on a holistic approach to the performance of the durability properties of CC. Environmental suitability was also taken into consideration. In the experiments, cement pastes with w/c ratios of 0.3, 0.4, and 0.5, respectively, were prepared. Natural zeolite (NZ) and densified silica fume (SF) at doses of 7.5 and 15.0 wt.% of cement were used as the investigated (replacement) materials. Their effects (including development over time) on density, strength (flexural and compressive), porosity by water absorption, permeability by rapid chloride penetration (RCP) test, phase content by thermal analysis, and hydration progression, were observed. The results were then used to propose an evaluation approach. Natural zeolite was used for its known pozzolanic activity and classification as a supplementary cementitious material (SCM). In contrast SF acted as a filler in cement pastes, and thus did not have a direct positive effect on durability. The concept of comprehensive analysis for unknown additive classification is proposed to expressly differentiate between SCM, inert, and improving mineral additive. This concept could be applied to the assessment of mineral additives with regards to the durability and suitability of cement composites.     

Effects of Leaching Behavior of Calcium Ions on Compression and Durability of Cement-Based Materials with Mineral Admixtures

Leaching of calcium ions increases the porosity of cement-based materials, consequently resulting in a negative effect on durability since it provides an entry for aggressive harmful ions, causing reinforcing steel corrosion. This study investigates the effects of leaching behavior of calcium ions on the compression and durability of cement-based materials. Since the parameters influencing the leaching behavior of cement-based materials are unclear and diverse, this paper focuses on the influence of added mineral admixtures (fly ash, slag and silica fume) on the leaching behavior of calcium ions regarding compression and durability of cemented-based materials. Ammonium nitrate solution was used to accelerate the leaching process in this study. Scanning electron microscopy, X-ray diffraction analysis, and thermogravimetric analysis were employed to analyze and compare the cement-based material compositions prior to and after calcium ion leaching. The experimental results show that the mineral admixtures reduce calcium hydroxide quantity and refine pore structure through pozzolanic reaction, thus enhancing the compressive strength and durability of cement-based materials.     

Use of Natural Zeolite and Glass Powder Mixture as Partial Replacement of Portland Cement: The Effect on Hydration,Properties and Porosity

The study investigates effect of the additive consisting of natural zeolite (clinoptilolite) and soda lime glass powder on the hydration, mechanical properties and porosity of Portland cement concrete. The effect of mineral additive on the technological, physical-mechanical properties and porosity of the mortar was investigated by increasing the content of natural zeolite and glass powder added to the mortar up to 20% by weight of cement in increments of 5% and different particles size of natural zeolite. The mixes with the best technological and mechanical properties were identified and further studies were conducted by replacing 10% and 15% of cement with natural zeolite and soda lime glass with an average grain size of 59.3 μm, 29.0 μm or 3.6 μm of zeolite, and 29.6 μm of glass powder. The hydration process and microstructure of hardened cement paste modified with the aforementioned mineral additives was analysed by microcalorimetry, X-ray diffraction tests and thermogravimetric analysis. The optimal composition of cement paste and particle size distribution of natural zeolite were determined to achieve the higher flexural and compressive strength and lower open porosity. The mixture of mineral additives has the highest effect in terms of flexural and compressive strength and open porosity when added at the proportion 75:15:10 (cement:natural zeolite:soda lime glass) and when zeolite with an average particle size of about 3.6 μm is used     

Effect of High-Dispersible Graphene on the Strength and Durability of Cement Mortars

Graphene’s outstanding properties make it a potential material for reinforced cementitious composites. However, its shortcomings, such as easy agglomeration and poor dispersion, severely restrict its application in cementitious materials. In this paper, a highly dispersible graphene (TiO₂-RGO) with better dispersibility compared with graphene oxide (GO) is obtained through improvement of the graphene preparation method. In this study, both GO and TiO₂-RGO can improve the pore size distribution of cement mortars. According to the results of the mercury intrusion porosity (MIP) test, the porosity of cement mortar mixed with GO and TiO₂-RGO was reduced by 26% and 40%, respectively, relative to ordinary cement mortar specimens. However, the TiO₂-RGO cement mortars showed better pore size distribution and porosity than GO cement mortars. Comparative tests on the strength and durability of ordinary cement mortars, GO cement mortars, and TiO₂-RGO cement mortars were conducted, and it was found that with the same amount of TiO₂-RGO and GO, the TiO₂-RGO cement mortars have nearly twice the strength of GO cement mortars. In addition, it has far higher durability, such as impermeability and chloride ion penetration resistance, than GO cement mortars. These results indicate that TiO₂-RGO prepared by titanium dioxide (TiO₂) intercalation can better improve the strength and durability performance of cement mortars compared to GO.     

Influence of the Type of Cement and the Addition of an Air-Entraining Agent on the Effectiveness of Concrete Cover in the Protection of Reinforcement against Corrosion

The concrete cover is the basic protection of the reinforcement against the influence of external factors that may lead to its corrosion. Its effectiveness depends mainly on the composition of the concrete mix, including the cement used. Depending on external environmental factors that may aggressively affect the structure, various types of cements and concrete admixtures are recommended. The paper presents the results of tests that allow us to assess the effect of the type of cement used and the air-entraining agent on the effectiveness of the concrete cover as a layer protecting the reinforcement against corrosion. In order to initiate the corrosion process, the reinforced concrete specimens were subjected to cycles of freezing and thawing in a sodium chloride solution. The degree of advancement of the corrosion process was investigated using the electrochemical galvanostatic pulse technique. Additionally, the microstructure of specimens taken from the cover was observed under a scanning electron microscope. The research has shown that in the situation of simultaneous action of chloride ions and freezing cycles, in order to effectively protect the reinforcement against corrosion, the application of both blast-furnace slag cement and an air-entraining agent performed the best.     

Effects of Wollastonite Fiber and Styrene–Butadiene Latex Polymer on the Long-Term Durability of Cement-Based Repair Materials

Concrete structures are constructed in various geographical environments and climates, and frequently fail to fulfill their original functions over time due to issues such as aging and damage. Research on concrete structure repair materials is being conducted to solve these problems. This study evaluated the durability of a repair material composed of ultra-rapid hardening cement, styrene–butadiene (SB) latex polymer, and wollastonite mineral fiber. The performance targets were as follows: compressive strength of 20 MPa at 1 day of age and 45 MPa at 28 days of age, chloride ion charge passed of less than 1000 Coulombs, carbonation depth of 20 mm or less, and resistance to repeated freezing and thawing (relative dynamic modulus of elasticity) of 80% or more. The ultra-rapid hardening cement:silica sand ratio of 1:1.5 was the experimental variable, and the unit weight of each material in the mix proportion was determined to satisfy the flow requirement of 200 ± 5 mm. This flow ensured sufficient fluidity for spraying, which is the most widely used method for applying repair material. Wollastonite mineral fiber and SB latex polymer were added at 3% and 5% of the unit weight of the binder, respectively. The mechanical property of the repair material was evaluated through compressive strength, and durability was evaluated through chloride ion penetration, alkali resistance, resistance to carbonation, water absorption, and repeated freezing and thawing tests. The compressive strength satisfied both target values, regardless of the addition of SB latex polymer and wollastonite mineral fiber. The chloride ion penetration test, which was used as an indicator of durability, showed that mixtures without SB latex and wollastonite mineral fiber were not satisfied the target charge passed of 1000 Coulombs, while mixtures with latex and mineral fiber reached the target value. Notably, the co-addition of latex and wollastonite fiber showed the highest resistance to chloride ion penetration, alkali ion, carbonation, repeated freezing and thawing, and the least absorption. The results confirmed that the durability of the repair material based on ultra-rapid hardening cement was most effectively improved by the co-addition of SB latex polymer and wollastonite mineral fiber.     

Effect of Calcium Nitrate on the Properties of Portland–Limestone Cement-Based Concrete Cured at Low Temperature

The effect of calcium nitrate (CN) dosages from 0 to 3% (of cement mass) on the properties of fresh cement paste rheology and hardening processes and on the strength of hardened concrete with two types of limestone-blended composite cements (CEM II A-LL 42.5 R and 42.5 N) at different initial (two-day) curing temperatures (−10 °C to +20 °C) is presented. The rheology results showed that a CN dosage up to 1.5% works as a plasticizing admixture, while higher amounts demonstrate the effect of increasing viscosity. At higher CN content, the viscosity growth in normal early strength (N type) cement pastes is much slower than in high early strength (R type) cement pastes. For both cement-type pastes, shortening the initial and final setting times is more effective when using 3% at +5 °C and 0 °C. At these temperatures, the use of 3% CN reduces the initial setting time for high early strength paste by 7.4 and 5.4 times and for normal early strength cement paste by 3.5 and 3.4 times when compared to a CN-free cement paste. The most efficient use of CN is achieved at −5 °C for compressive strength enlargement; a 1% CN dosage ensures the compressive strength of samples at a −5 °C initial curing temperature, with high early strength cement exceeding 3.5 MPa but being less than the required 3.5 MPa in samples with normal early strength cement.     

Durability Properties of Concrete Supplemented with Recycled CRT Glass as Cementitious Material

This paper presents the testing of the durability of concrete where a part of cement was replaced with ground panel cathode ray tube glass (CRT) finer than 63 µm. The percentage of cement replaced with glass is 5%, 10%, 15%, 20%, and 35%, by mass. The highest percent share of mineral admixtures in CEM II (Portland-composiste cement) cement was chosen as the top limit of replacement of cement with glass. In terms of the concrete durability, the following tests are performed: freeze-thaw resistance, freeze-thaw resistance with de-icing salts-scaling, resistance to wear according to the Böhme test, sulfate attack resistance, and resistance to penetration of water under pressure. A compressive strength test is performed, and shrinkage of concrete is monitored. In order to determine the microstructure of concrete, SEM (Scanning Electron Microscopy) and EDS (Energy Dispersive X-ray Spectroscopy) analyses were performed. The obtained research results indicate that the replacement of a part of cement with finely ground CRT glass up to 15% by mass has a positive effect on the compressive strength of concrete in terms of its increase without compromising the durability of concrete. The results obtained by experimental testing unequivocally show that concrete mixtures made with partial replacement (up to 15%) of cement with finely ground CRT glass have the same freeze-thaw resistance, resistance to freeze/thaw with de-icing salt, resistance to wear by abrasion, and resistance to sulfate attack as the reference concrete. In terms of environmental protection, the use of CRT glass as a component for making concrete is also very significant.     

Influence of Water Glass Introduction Methods on Selected Properties of Portland Cement

This article presents a study of the effect of water glass and its introduction on the hydration of Portland cement and its properties in plastic and solid states. The introduction of sodium water glass into the mixing water extends the setting time of Portland cement by 35%, while introduction into the cement paste reduces it by 24.4%; for potassium water glass, the respective values are 10.8% and 10.8%. The introduction of sodium water glass into the mixing water decreases its consistency by 17.6%; its introduction into the cement paste reduces its consistency by 97%. Based on microcalorimetric studies and using the modelling method, mechanisms of the processes occurring in the cement paste, for various methods of introducing water glass admixtures, and their influence on the properties of cement are proposed. The important implications of the obtained results are that, using various methods for introducing admixtures of water glass, it is possible to regulate the setting of cement slurries within significant limits that are important during their transportation.     

Impact of Particle Size of Ceramic Granule Blends on Mechanical Strength and Porosity of 3D Printed Scaffolds

3D printing is a promising method for the fabrication of scaffolds in the field of bone tissue engineering. To date, the mechanical strength of 3D printed ceramic scaffolds is not sufficient for a variety of applications in the reconstructive surgery. Mechanical strength is directly in relation with the porosity of the 3D printed scaffolds. The porosity is directly influenced by particle size and particle-size distribution of the raw material. To investigate this impact, a hydroxyapatite granule blend with a wide particle size distribution was fractioned by sieving. The specific fractions and bimodal mixtures of the sieved granule blend were used to 3D print specimens. It has been shown that an optimized arrangement of fractions with large and small particles can provide 3D printed specimens with good mechanical strength due to a higher packing density. An increase of mechanical strength can possibly expand the application area of 3D printed hydroxyapatite scaffolds.     

The Effect of Municipal Solid Waste Incineration Ash on the Properties and Durability of Cement Concrete

The aim of this study is to investigate the effect of municipal solid waste incineration bottom ash from a cogeneration plant on the physical and mechanical properties and durability of cement concrete. Part of the cement in concrete mixtures tested was replaced with 0%, 3%, 6%, 9%, and 12% by weight of municipal solid waste incineration bottom ash. Concrete modified with 6% of bottom ash had a higher density (2323 kg/m³), compressive strength at 28 days (36.1 MPa), ultrasonic pulse velocity (3980 m/s), and lower water absorption rate (3.93%). The tests revealed that frost resistance, determined in all-sided testing directions, of concrete modified with 6%, 9%, and 12% of bottom ash added by weight of cement corresponds to strength grade F100. Such concrete can be used in construction works.     

Effect of Admixtures on Durability and Physical-Mechanical Properties of Alkali-Activated Materials

The results of ground granulated blast furnace slag (GGBS) tests in alkali-activated systems show that, with its use, it is possible to produce promising materials with the required properties. Unfortunately, GGBS is becoming a scarce commodity on the market, so the effort is to partially replace its volume in these materials with other secondary materials, while maintaining the original properties. This paper focuses on a comparison of two basic types of mixtures. The first mixture was prepared only from ground granulated blast furnace slag (GGBS) and the second type of mixture was prepared with admixtures, where the admixtures formed a total of 30% (15% of the replacement was fly ash after denitrification—FA, and 15% of the replacement was cement by-pass dust—CBPD). These mixtures were prepared with varying amounts of activator and tested. The experiment monitored the development of strength over time and the influence of different types of aggressive environments on the strength characteristics. Thermal analysis and FTIR were used in the experiment to determine the degradation products. The paper provides an interesting comparison of the resistance results of different composites in aggressive environments and at the same time an evaluation of the behavior of individual mixtures in different types of aggressive environment. After 28 days of maturation, the highest strengths were obtained with mixtures with the lowest doses of activator. The difference in these compressive strengths was around 25% in favor of the mixtures with only GGBS; in the case of flexural strength, this difference was around 23%. The largest decreases in strength were achieved in the XA3 environment. This environment contains the highest concentration of sulfate ions according to the EN 206-1 standard. The decreases in compressive strength were 40–45%, compared to the same old reference series. The surface degraded due to sulfate ions. Calcium sulphate dihydrate was identified by FTIR, thermal analysis and SEM as a degradation product.     

Effect of Crystalline Admixture and Superabsorbent Polymer on Self-Healing and Mechanical Properties of Mortar

In this study, the self-healing properties of mortars mixed with a crystalline admixture (CA) and superabsorbent polymer (SAP) were investigated. By conducting uniaxial compressive strength tests on the mortar samples, the effects of the two admixtures and different admixture ratios on the initial compressive strength and strength repair ability at different curing ages of the mortar after pre-cracking were investigated. To verify the results, optical microscopy, scanning electron microscopy, and X-ray diffraction were used for microscopic observation of the cracks and their healing products. The results of this study show that CA, which generates dense substances through chemical reactions, has obvious advantages in the self-healing of microcracks and has a greater effect on the flexural strength of mortar compared with SAP, which can effectively fill wider cracks, reduce the width of cracks through physical expansion, and has a greater impact on the compressive strength of mortar compared with CA. Compared with ordinary mortar, mortar mixed with CA only, and mortar mixed with SAP only, the appropriate amounts of both CA and SAP can effectively combine the advantageous effects of CA and SAP and optimise the self-healing effect of mortar so that its self-healing rate reaches 103%. The self-healing filler, consisting mainly of calcium silicate and calcium carbonate, is generated in cracks and enhances the repair strength of the mortar so that the strength of the mortar reaches 46 MPa.     

Uniaxial Tensile Behavior,Flexural Properties,Empirical Calculation and Microstructure of Multi-Scale Fiber Reinforced Cement-Based Material at Elevated Temperature

Fire is one of the most unfavorable conditions that cement-based composites can face during their service lives. The uniaxial tensile and flexural tensile properties of the steel-polyvinyl alcohol fiber-calcium carbonate whisker (CW) multi-scale fiber reinforced cement matrix composites (MSFRCs) under high temperatures are studied, including strength, deformation capacity, energy dissipation capacity, and its ability to be assessed through the empirical calculation method. The study showed that with the increase of the treatment temperature, the MSFRC residual bending strength, bending toughness, and tensile strength decreased overall, but the decline was slow at 600 °C. The peak flexural deflection and peak tensile strain of MSFRC first reduced and then increased with the increase of the temperature. As the temperature increased, the nominal stiffness of MSFRC bending and straight gradually reduced, and the rate of decline was faster than that of its strength. However, the uniaxial tensile properties were more sensitive to the temperature and degraded more rapidly. A quantitative relationship was established between MSFRC residual bending, tensile strength, and temperature. A comparison with existing research results shows that MSFRC has achieved an ideal effect of high temperature resistance. The multi-scale hybrid fiber system significantly alleviates the deterioration of cement-based composite’s mechanical properties under high temperatures. With the help of an optical microscope and scanning electron microscope (SEM), the high temperature influence mechanism on the uniaxial tensile and flexural properties of MSFRC was revealed.     

Effect of the Moisture Content of Recycled Aggregate on the Mechanical Performance and Durability of Concrete

Wasted concrete was often used as a recycled aggregate instead natural stone in fresh concrete to reduce the environmental impact in a decade. However, because of the residual mortar interface, the performance of recycled aggregate was weaker. In this paper, the recycled aggregate was prewetted, and the effects of prewetted degree on the workability, strength, and durability of concrete were studied. The properties of the interfacial transition zone (ITZ), including microhardness, pore structure, and width, were also investigated. The results show that the workability intensity increased with the increase in prewetted degree from 0% to 100%, while the strength was first increased and then decreased with the optimal value of 43.3 MPa when the prewetted degree was 50–65%. The water absorption and chloride ion diffusion coefficient were also decreased by approximately 10% at minimum with the prewetted degree around 55% because of the declined fraction of pores larger than 50 μm and smaller porosity. The width of ITZ was first sharply decreased with a prewetted degree of 50–65%, then increased again with higher moisture, while microhardness of the ITZ showed the opposite trend and reached 82.7 MPa at maximum, at 50%. The appropriate moisture (50–65%) improved the pore structure and hydration products with an internal curing effect. When the moisture content was too high, the excess water was released from aggregate to the matrix, causing a higher water–cement ratio at ITZ; the porosity and the number of macrospores were increased to weaken the performance of concrete.     

Mechanical and Durability Analysis of Fly Ash Based Geopolymer with Various Compositions for Rigid Pavement Applications

Ordinary Portland cement (OPC) is a conventional material used to construct rigid pavement that emits large amounts of carbon dioxide (CO₂) during its manufacturing process, which is bad for the environment. It is also claimed that OPC is susceptible to acid attack, which increases the maintenance cost of rigid pavement. Therefore, a fly ash based geopolymer is proposed as a material for rigid pavement application as it releases lesser amounts of CO₂ during the synthesis process and has higher acid resistance compared to OPC. This current study optimizes the formulation to produce fly ash based geopolymer with the highest compressive strength. In addition, the durability of fly ash based geopolymer concrete and OPC concrete in an acidic environment is also determined and compared. The results show that the optimum value of sodium hydroxide concentration, the ratio of sodium silicate to sodium hydroxide, and the ratio of solid-to-liquid for fly ash based geopolymer are 10 M, 2.0, and 2.5, respectively, with a maximum compressive strength of 47 MPa. The results also highlight that the durability of fly ash based geopolymer is higher than that of OPC concrete, indicating that fly ash based geopolymer is a better material for rigid pavement applications, with a percentage of compressive strength loss of 7.38% to 21.94% for OPC concrete. This current study contributes to the field of knowledge by providing a reference for future development of fly ash based geopolymer for rigid pavement applications.     

Effect of Ground Waste Glass Addition on the Strength and Durability of Low Strength Concrete Mixes

By recycling used glass containers, we are able to recover and reuse their valuable properties, which is a way to preserve the relevant natural resources and lessen environmental burdens. For example, recycled waste glass (in the form of powder) can be used in the production of concrete. This article analyses the effect of waste glass addition on the properties of C12/15, which is used, for example, as concrete bedding material to support road drainage gutters and kerbs. Ground waste glass was used as a filler in the mix, i.e., without decreasing the amount of cement. Brown glass collected as municipal solid waste was used in this research. The research comprised an experiment prepared on the basis of the central composite design. The independent variables included water/cement ratio and the amount of glass powder, expressed as the glass to cement ratio by weight. The adopted research program mainly included the definition of the concrete compressive strength, water absorption and freeze–thaw resistance after 25 and 100 cycles of freezing and thawing. For selected systems, the characteristics of air voids in hardened concrete were also defined. The beneficial effect of ground waste glass added as a filler to the concrete mixture on the strength and durability of concrete was confirmed by the obtained test results.     

Effect of Hydrogen Nanobubbles on the Mechanical Strength and Watertightness of Cement Mixtures

This study analyzed the effects of applying highly concentrated hydrogen nanobubble water (HNBW) on the workability, durability, watertightness, and microstructure of cement mixtures. The number of hydrogen nanobubbles was concentrated twofold to a more stable state using osmosis. The compressive strength of the cement mortar for each curing day was improved by about 3.7–15.79%, compared to the specimen that used general water, when two concentrations of HNBW were used as the mixing water. The results of mercury intrusion porosimetry and a scanning electron microscope analysis of the cement paste showed that the pore volume of the specimen decreased by about 4.38–10.26%, thereby improving the watertightness when high-concentration HNBW was used. The improvement in strength and watertightness is a result of the reduction of the microbubbles’ particle size, and the increase in the zeta potential and surface tension, which activated the hydration reaction of the cement and accelerated the pozzolanic reaction.