The Effect of Axial Tension on the Load Bearing Capacity of Traction Pins

Skeletal traction is often used in the conservative treatment of fractures. Although a small diameter traction pin causes less trauma, its use is limited by the strength of the pin and the holding power of the bone. Both theoretical analysis and in vitro experiments were conducted to investigate the bending resistance of traction pins subjected to an applied traction force. the results of this study indicate that thin K-wires could be used successfully as traction pins. Excessive bending of these wires could be prevented by applying tension. the possibility of a pin cutting through bone is minimal if the cortical bone structure of the patient is normal. However, further in vivo study is necessary to ascertain whether necrosis might occur due to excessive contact stress between the pin and the bone.     

刻槽针内固定治疗股骨颈骨折生物力学研究与临床应用

目的：验证刻槽针治疗股骨颈骨折较普通斯氏针更具有锚固性，方法：通过生物力学试验，采用均质木块与牛股骨按骨折固定方式钉入直径4mm斯氏针与刻槽针，置弹簧拉力试验机上进行拔出力对比，并将刻槽针临床应用于50例股骨颈骨折的治疗，结果：斯氏针在木块上平均拔出力为10．2kg，刻槽针为21．00kg，为斯氏针的2倍，斯氏针在牛股骨上的平均拔出力为5．7kg,刻槽针为14．5kg，为斯氏针的2．45倍，刻槽针临床应用效果良好，结论：刻槽针治疗股骨颈骨折较斯氏针固定牢固，临床应用证实无脱针，折针发生。     

Migration of Kirschner pin from clavicle into ascending aorta

Kirschner pins are widely used for fixation of bone, with few and very rarely serious complications. A case is described in which a Kirschner pin migrated in 10 days from the sternal end of the left clavicle into the lumen of the ascending aorta. The exact location of the pin remained unknown until right thoracotomy, during which X-ray examination revealed the unexpected situation. The pin was simply extracted by pushing it through the vessel wall. The patient recovered uneventfully. The complication could have been prevented by bending the outer part of the pins. The possible route of migration is discussed.     

Inferior fixation with a new pin design for external fixation: A randomized study in 50 patients operated on by the hemicallotasis technique

Background and purpose?Tibial osteotomy by the hemicallotasis technique (HCO) requires strong pin fixation. We compared pin fixation in HCO using a new self-drilling XCaliber pin (Orthofix) with optimized thread and tip design, with the commonly used standard pin (Orthofix).

Patients and methods?50 patients, mean age 51 (35–66) years, to be treated by HCO were randomized to standard pins or XCaliber pins. In the metaphyseal bone, hydroxyapatite-coated (HA-coated) pins were used in both types of pins. In the diaphyseal bone, non-coated pins were used. The torque forces for insertion and extraction (in Nm) were measured.

Results?The insertion torque was higher for both the proximal and distal standard pins (2.1 Nm (SD 0.9) and 7.0 Nm (1.3), respectively) than for the XCaliber pins (1.3 Nm (0.8) and 3.6 Nm (1.4)). The extraction torque force was higher for the proximal standard pins (4.3 Nm (3.1)) than for the proximal XCaliber pins (1.5 Nm (1.7)) (p < 0.001). The extraction torque for the distal standard pins was 1.9 Nm (2.0) and for the distal XCaliber pins it was 1.4 Nm (1.1).

Interpretation?The commonly used standard pin gives stronger fixation during the treatment of HCO.     

Stiffness of small-bone external fixation methods: an experimental study

A variety of small-bone external fixation methods were evaluated to determine bending and torsional stiffness. Several methods of external pin stabilization with bone cement and with a commercial device were used. Among experimental variables examined were: the number of pins, pin diameter, pin length, pin spacing, and pin threading. The most rigid fixation was achieved with four pins held with a wire-reinforced bone cement fixator. Pin diameter was the most significant variable in the determination of stiffness with this configuration.     

Unicortical self-drilling external fixator pins reduce thermal effects during pin insertion

Introduction

External fixation is associated with the risk of pin loosening and pin infection potentially associated to thermal bone necrosis during pin insertion.

Objective

This study aims to investigate if the use of external fixator systems with unicortical pins reduces the heat production during pin insertion compared to fixators with bicortical pins.

Methods

Porcine bone specimens were employed to determine bone temperatures during insertion of fixator pins. Two thermographic cameras were used for a simultaneous temperature measurement on the bone surface (top view) and a bone cross-section (front view). Self-drilling unicortical and bicortical pins were inserted at different rotational speeds: (30–600) rpm. Maximum and mean temperatures of the emerging bone debris, bone surface and bone cross-section were analyzed.

Results

Maximum temperatures of up to 77?±?26 °C were measured during pin insertion in the emerging debris and up to 42?±?2 °C on the bone surface. Temperatures of the emerging debris increased with increasing rotational speeds. Bicortical pin insertion generated significantly higher temperatures at low insertion speed (30 rpm)

Conclusion

The insertion of external fixator pins can generate a considerable amount of heat around the pins, primarily emerging from bone debris and at higher insertion speeds. Our findings suggest that unicortical, self-drilling fixator pins have a decreased risk for thermal damage, both to the surrounding tissue and to the bone itself.

     

In Vivo Evaluation of CaO‐SiO2‐P2O5‐B2O3 Glass‐Ceramics Coating on Steinman Pins

Surface coating using ceramics improves the bone bonding strength of an implant. We questioned whether a new type of glass‐ceramics (BGS‐7) coating (CaO‐SiO₂‐P₂O₅‐B₂O₃) would improve the osseointegration of Steinman pins (S‐pins) both biomechanically and histomorphometrically. An in vivo study was performed using rabbits by inserting three S‐pins into each iliac bone. The pins were 2.2‐mm S‐pins with a coating of 30‐μm‐thick BGS‐7 and 550‐nm‐thick hydroxyapatite (HA), as opposed to an S‐pin without coating. A tensile strength test and histomorphometrical evaluation was performed. In the 2‐week group, the BGS‐7 implant showed a significantly higher tensile strength than the S‐pin. In the 4‐ and 8‐week groups, the BGS‐7 implants had significantly higher tensile strengths than the S‐pins and HA implants. The histomorphometrical study revealed that the BGS‐7 implant had a significantly higher contact ratio than the S‐pin and HA implants in the 4‐week group. The biomechanical and histomorphometrical tests showed that the BGS‐7 coating had superior bone bonding properties than the groups without the coating from the initial stage of insertion. The BGS‐7 coating of an S‐pin will enhance the bone bonding strength, and there might also be an advantage in human bone bonding.     

Thermal response and torque resistance of five cortical half-pins under simulated insertion technique

A model was developed that can quantitate heat generation during placement of half-pins in cortical bone. Five half-pins were tested to assess differences in insertion torque, heat generation, and microdamage at the pin-bone interface. Thin thermocouple probes were placed 0.5 mm from the track of the pin and within the pin to measure its temperature during insertion. Scanning electron microscopy was used to view the pin-bone interface to assess the microdamage during placement. The design of the tip of the pin influenced insertion torque and heat generation. Higher heat generation was measured when a thermocouple was placed within the pin itself and less was measured when thermocouple probes were placed within bone samples 0.5 mm from the impending pin track. Furthermore, insertion torque and thermal responses were related, but there were no significant differences in microdamage to bone when different pins and drilling/tapping techniques were used. Due to the significant heat generation at the pin-bone interface, proper cooling with saline irrigation should be applied during pin insertion regardless of the design of the pin. The microdamage observed at the surface of the pin track may have significant implications with regard to loosening of pins, but such effects must be studied with in vivo models.     

Comparative theoretical study of various external fixation devices for the stabilization of distal radius fractures

In the treatment of comminuted Colles' fractures different types of external fixation devices are used. Three main types are compared: (1) Fixation with two pins in each plane: Ace-Colles' type; (2) fixation with four or more parallel pins in one plane: Wagner/Hoffmann type; (3) fixation with four pins in one plane, two pins on each side of the fracture forming an angle of 60 degrees: ASIF-type fixator. These three types are compared with reference to the different forces that have to be neutralized by the seating of the pin in the bone. To minimize these forces with the aim of preventing pin-loosening, the theoretical results are used as the basis of practical surgical advice: (1) The distance between skin and fixator should be as short as possible. (2) The fixator should be fixed as close as possible to the fracture. (3) The diameter of the pins should be as great as possible. (4) If more than two pins per plane are used (Hoffmann/Wagner type), the pins should be wide apart. (5) If only two pins per plane are used (Ace-Colles Type) the bending stress on each pin is high (6) If more than two parallel pins per plane are used (Hoffmann/Wagner type), the axial forces on each pin are high. (7) The pins should be fixed at right angles to the fractured bone. Pins at other angles do more harm than good.     

Biomechanical evaluation of Hackethal's intramedullary bundle pin fixation of humeral neck fractures

Humeral neck fractures can be stabilized using a bundle of intramedullary pins as described by Hackethal. In order to decrease the risk of pin migration, packing of the medullary cavity with as many pins as possible is sometimes recommended, but others believe that stability can be decreased by destruction of cancellous bone in the humeral head by a large bundle of pins. A surgical neck fracture was created with a saw in 30 frozen cadaveric humeri. Bone quality was evaluated by radiography and densitometry. Fractures were stabilized using Hackethal's technique of retrograde intramedullary pinning with varying numbers of 2.5-mm diameter pins; increasing torsion or bending moments of force were then applied to the bones studied. Stability was found to improve with an increasing number of pins and with higher humeral head density. Based upon these findings, the use of a large number of pins is recommended to reduce the risk of pin migration. Up to eight pins, the risk of destruction of cancellous bone in the humeral head appears very low.     

Conventional bicortical pin substitution with a novel unicortical pin in external fixation: A biomechanical study

IntroductionAs most patients with polytrauma or open fractures are converted from temporary external fixation to definite stabilization, the prevention of complications such as infection is especially important. To overcome the high risk of infection associated with the use of the conventional bicortical pin for temporary external fixation, the authors developed a novel unicortical pin and analyzed it in a biomechanical study.MethodsThe unicortical pin consisted of an inner screw, purchasing the cortical bone, and an outer sleeve with 6 spikes. A bicortical pin was used for the purpose of comparison. A fracture gap model was stabilized using a monoplanar configuration. Both the unicortical pins (Uni group) and bicortical pins (Bi group) underwent axial compressive and torsional load testing using a servo-hydraulic testing machine. Stiffness, load to failure, and mode of failure were documented.ResultsStiffness and load to failure of the Uni group (average, 40.5 N/mm and 1098.4 N, respectively) were greater than that of the Bi group (average, 33.7 N/mm and 968.6 N, respectively) in the axial compressive load test (P = 0.008 and 0.032). Stiffness and load to failure of the Uni group (average, 1.2 Nm/degree and 1.7 Nm, respectively) were also significantly higher than those of the Bi group (average, 0.8 Nm/degree and 0.6 Nm, respectively) in the torsional load test (P = 0.008 and 0.016). All pins in the Bi group were bent at the pin-synthetic bone interface without synthetic bone failure. Contrarily, the Uni group did not show any pin bending or failure. However, in the axial compression test, partial cracks in the synthetic bone were found at the interface with spikes in the outer shell. In addition, in the torsion test, incomplete fractures were seen through the inner screws' holes.ConclusionCompared with the conventional bicortical pin, the newly designed unicortical pin significantly increased fracture stability under both axial compressive and torsional loads. The unicortical pin can be considered an alternative biomechanical solution to obtain adequate stability when performing external fixation of fractures.     

Experimental analysis of effects of pin pretensioning on external fixator rigidity

The effects of same-fragment pin pretensioning on the rigidity of a simple fixator system were investigated. An external fixator device constructed to apply same-fragment pin pretensioning of a defined amount was applied to a bone model made of pedilen cylinders. System rigidity was tested for varying degrees of pin pretensioning in axial compression and AP bending. Pin pretensioning, bringing transfixing pins together, tended to weaken the system in both modalities tested. Tensioning by bringing the pins apart increased the rigidity of the system in AP bending and axial compression.     

Experimental analysis of effects of pin pretensioning on external fixator rigidity

Summary The effects of same-fragment pin pretensioning on the rigidity of a simple fixator system were investigated. An external fixator device constructed to apply same-fragment pin pretensioning of a defined amount was applied to a bone model made of pedilen cylinders. System rigidity was tested for varying degrees of pin pretensioning in axial compression and AP bending. Pin pretensioning, bringing transfixing pins together, tended to weaken the system in both modalities tested. Tensioning by bringing the pins apart increased the rigidity of the system in AP bending and axial compression.     

The misuse of skeletal traction

The misuse of skeletal traction rather than the application of the method itself leads to most of the difficulties associated with it.The greatest danger of the method is infection, which may result from improper surgical technique at the time of application or from subsequent motion of the metal agent used for traction. A method of preventing longitudinal axis motion of skeletal pins is described.The complications of infection are most severe when a hematoma, joint or linear fracture communicating with a major fracture are traversed by a traction pin.Improperly placed pins may result in inefficient traction, pressure necrosis of soft tissues or severe damage to the bone or neighboring epiphyseal areas and joints.The use of metal tongs is condemned, except for traction on the skull.The problem of distraction resulting in delayed union and nonunion is discussed.The hazards associated with the use of multiple points of skeletal fixation and distraction types of apparatus are emphasized. The ambulatory management of patients treated by the incorporation of skeletal pins in plaster is considered dangerous, particularly when weight bearing on the skeletal pins is allowed.     

An <Emphasis Type="Italic">in Vivo</Emphasis> Experimental Comparison of Stainless Steel and Titanium Schanz Screws for External Fixation

Abstract Objective: To compare the clinical benefits of stainless steel (SS) to titanium (Ti) on reducing pin track irritation/infection and pin loosening during external fracture fixation. Methods: A tibial gap osteotomy was created in 17 sheep and stabilized with four Schanz screws of either SS or Ti and an external fixation frame. Over the 12 week observation period, pin loosening was assessed by grading the radiolucency around the pins and measuring the extraction torque on pin removal at sacrifice. Irritation/infection was assessed with weekly clinical pin track grading. A histological analysis of the tissue adjacent to the pin site was made to assess biocompatibility. Results: A statistically non-significant trend for less bone resorption around Ti pins was found during the early observation period. However, at sacrifice, there was no difference between the two materials. Also, there was no difference in the extraction torque, and there was similar remodeling and apposition of the bone around the pins. A statistically non-significant trend for more infection about SS pins at sacrifice was found. Histology showed a slightly higher prevalence of reactionary cells in SS samples, but was otherwise not much different than around Ti pins. Conclusions: There is no clinically relevant substantial advantage in using either SS or Ti pins on reducing pin loosening or pin track irritation/infection.     

Induction and prevention of pin loosening in external fixation: an in vivo study on sheep tibiae.

In external fixation of fractures, pin loosening is a major concern. Preloading the pins is generally done to ensure their stability within the bone cortex. The effect of radial preload and bending preload in reducing resorption at the pin/bone interface was tested. Schanz screws were fixed to live sheep tibiae using a pneumatically operated external fixator frame. Evaluation was based on radiological observation and fluorochrome histology using sequential labels. Though not completely absent, bone resorption was minimal in the radial preload group, compared with the two other groups. More important, the bone-to-pin contact surface in the radial preload group was found to be almost intact after 5 weeks. In this study, radial preload appears to be superior to bending preload in terms of minimizing the problems of pin loosening.     

Biomechanical analysis of pin placement and pin size for external fixation of distal radius fractures

A series of biomechanical analyses were performed to explain the recent reduction in treatment-related complications of external fixation of distal radius fractures using a limited open approach for pin placement and larger 4-mm self-tapping half pins. A comparison of pull-out strength, stress concentration effect, and inherent bending strength of 3- and 4-mm half pins was performed. The effect of proximal pin placement in the radius or in the ulna and the effect of distal pin placement in four, six, or eight metacarpal cortices were determined. These analyses demonstrate that the 4-mm self-tapping half pins result in a significantly higher pull-out strength and only a small decrease in torsional load strength of the bone. They also demonstrate that proximal pin fixation in the radius produces the most stable fixation and that distal pin fixation into six metacarpal cortices produces a strong configuration that does not violate the interosseous muscles of the second intrinsic compartment. The rate of treatment-related complications in the external fixation of distal radius fractures (specifically, pin loosening, bending and breakage, fracture through pin sites, collapse at the fracture site, and intrinsic contracture) are addressed in this study. Such complications can be minimized by using 4-mm pins after central predrilling, with proximal placement in the radius and distal placement through six cortices of the bases of the second and third metacarpals.     

Insertion force measurement of cervical traction tongs: a biomechanical study

OBJECTIVES: To measure the insertion forces for various cervical traction tong pins and the force required to penetrate cadaveric skull specimens. DESIGN: Cadaveric study testing tong pin forces. METHODS: Insertion force and pin indicator displacement were measured in three tongs from each of three manufacturers (PMT, Depuy Ace, Gardner-Wells) after tightening pins per the manufacturer's recommendations and beyond. The force required for skull penetration was measured by driving each pin into cadaveric temporal specimens until the specimen failed or was penetrated. RESULTS: Forces generated at the recommended pin settings were: PMT, 141 +/- 12 newtons; Ace, 0 +/- 0 newtons; Gardner-Wells, 132 +/- 9 newtons. The Ace tong required 1.0-millimeter indicator protrusion beyond manufacturer's recommended setting before generating clinically significant forces (120 +/- 8 newtons). Unlike the PMT and Ace pins, overtightening of the Gardner-Wells pins (by as little as 0.3 mm beyond recommended indicator displacement) resulted in substantially larger pin force (>448 newtons). Average failure loads of the temporal bone specimens were: PMT, 721 +/- 298 newtons; Ace, 636 +/- 351 newtons; Gardner-Wells, 965 +/- 227 newtons. CONCLUSIONS: Although pin forces generated at the recommended end point for PMT and Gardner-Wells tongs appear safe, insufficient force was generated for Ace tongs. Furthermore, overtightening of the Gardner-Wells pins generated loads in excess of those that may be required to penetrate the skull.     

A finite element study of a fractured tibia treated with a unilateral external fixator: The effects of the number of pins and cortical thickness

IntroductionIn the early stage of fracture fixation, the aim of a unilateral external fixator (UEF) to stimulate healing and maintain stability may be suppressed by using inadequate number of pins. Cortical thinning due to age or osteoporosis endangers a successful fracture fixation.Materials and methodsThis study evaluates the initial strength and stability of the fracture fixation and tissue differentiation under the influences of variable cortical thickness (5 mm to 1 mm) and variable number of pins (1 to 4 in each bone fragment). A finite element program was utilised to develop 20 three-dimensional models of simplified diaphyseal tibia with fracture callus fixed with UEF. A mechano-regulation code based on the deviatoric strain theory was written and applied to simulate tissue differentiation. The values of von Mises stress, interfragmentary strain (IFS), and fibrocartilage index (FCI) were evaluated.ResultsCortical thinning from 5 mm to 1 mm increased IFS and FCI by an average of 30.3% and 18.7%, respectively, and resulted in higher stresses in the UEF and bone. Using 1 pin in each bone fragment produced excessive IFS in the models with 1 mm, 2 mm and 3 mm cortical thickness. Inserting the second pin into the bone fragment could considerably reduce the IFS and fibrocartilaginous tissue formation in the fracture site and improve load transmission to the fixator. Whereas inserting the fourth pin could minimally affect the mechano-biological environment of healing.ConclusionsThis study suggests that initial instability due to cortical thinning can be efficiently alleviated by adding the number of pins up to 3 in a UEF; additionally, it may improve the knowledge about applying UEFs adequately stable, whilst promoting inclination toward endochondral ossification, simultaneously.     

Anodic plasma chemical treatment of titanium Schanz screws reduces pin loosening

OBJECTIVE: This study was designed to assess the benefits of a new Anodic Plasma Chemical calcium-phosphate (APC-CaP) surface treatment on reducing pin track infection and pin loosening in comparison to anodized titanium (Ti) during external fracture fixation. METHODS: A tibial midshaft, transverse, 6-mm gap osteotomy was created in 17 adult female Swiss alpine sheep. The tibia was stabilized with an external fixator and 4 Schanz screws of Ti or APC-CaP-treated Ti. The sheep were examined during a 12-week observation period. Infection was assessed with weekly clinical pin track grading and microbiologic assessment at sacrifice. Pin loosening was assessed by grading for radiolucency on biweekly radiographs and by measuring extraction torque on pin removal. In vivo bending stiffness measurements were performed to determine gap healing. A qualitative histologic assessment of the tissue adjacent to pin sites was also performed. RESULTS: A trend (P = 0.056) for less infection around APC-CaP pins was found at 6 weeks, but the strength of this difference diminished with time. Significantly more radiolucency was found around Ti pins after 8 (P = 0.011) and 12 (P < 0.001) weeks. At all pin sites, the extraction torque for APC-CaP pins was higher than for Ti pins (P = 0.007). No difference in the progression of gap healing was found. Histology showed bone growth at the implant surface in the form of distance osteogenesis for Ti and contact osteogenesis for APC-CaP. CONCLUSIONS: This study has shown that the APC-CaP surface improves the clinical performance of Ti pins with respect to pin loosening and pin track infection.