Flexural strength and fracture toughness of dental core ceramics

STATEMENT OF PROBLEM: Many different strengthened all-ceramic core materials are available. In vitro study of their mechanical properties, such as flexural strength and fracture toughness, is necessary before they are used clinically. PURPOSE: The purpose of this study was to evaluate and compare the mechanical properties of 6 commonly used all-ceramic core materials using biaxial flexural strength and indentation fracture toughness tests. MATERIAL AND METHODS: Specimens of 6 ceramic core materials (Finesse, Cergo, IPS Empress, In-Ceram Alumina, In-Ceram Zirconia, and Cercon Zirconia) were fabricated (n=25) with a diameter of 15 mm and width of 1.2 +/- 0.2 mm. For each group, the specimens were tested to compare their biaxial flexural strength (piston on 3 balls) (n=15), Weibull modulus, and indentation fracture toughness (n=10) (IF method). The data were analyzed with 1-way ANOVA test (a=.05). The Tamhane multiple comparison test was used for post hoc analysis. RESULTS: Mean (SD) of biaxial flexural strength values (MPa) and Weibull modulus (m) results were: Finesse (F): 88.04 (31.61), m=3.17; Cergo (C): 94.97 (13.62), m=7.94; IPS Empress (E): 101.18 (13.49), m=10.13; In-Ceram Alumina (ICA): 341.80 (61.13), m=6.96; In-Ceram Zirconia (ICZ): 541.80 (61.10), m=10.17; and Cercon Zirconia (CZ): 1140.89 (121.33), m=13.26. The indentation fracture toughness results showed that there were significant differences between the tested ceramics. The highest fracture toughness values (MPa x m(0.5)) were obtained with the zirconia-based ceramic core materials. CONCLUSIONS: Significant differences were found in strength and toughness values of the materials evaluated. Cercon Zirconia core material showed high values of biaxial flexural strength and indentation fracture toughness when compared to the other ceramics studied.     

Role of investment interaction layer on strength and toughness of ceramic laminates.

OBJECTIVES: The aim of this study was to test the hypothesis that the interaction of a core ceramic with investment material can significantly reduce the flexural strength and the fracture toughness of core/veneer ceramic laminates. METHODS: Ceramic composites were prepared from experimental core and experimental veneer and Empress 2 core and Empress 2 veneer ceramics. Four divesting techniques were used for each bilayer ceramic group. Core surfaces were etched with 1% HF solution for 15 or 30 min and grit blasted with 100 microm Al2O3 particles for 15 or 30 s. The effect of treatment on strength was analyzed statistically by means of two-way ANOVA. A linear regression graph was made for each group to analyze the relationship between flexural strength and the dimensions of critical cracks. RESULTS: The four surface divesting treatments produced no significant differences (p > 0.05) between the mean flexural strengths and the mean fracture toughnesses. However, groups with different core/veneer combinations showed statistically significant differences (p < or = 0.05) between the mean flexural strengths and between the mean fracture toughnesses. The Empress 2 core/experimental veneer combination exhibited the greatest fracture toughness values. The Empress 2 core/Empress 2 veneer combination exhibited the lowest mean fracture toughness and lowest mean flexural strength. SIGNIFICANCE: The investment interaction layer does not have a significant effect on the flexural strength and fracture toughness of the bilayer ceramic laminates for interfaces that are coherent and well bonded. However, the core/veneer combination of materials does affect the strength of bilayer ceramic laminates. The existence of global residual stress is the most likely reason for the observed strength increases.     

Fracture toughness and hardness evaluation of three pressable all-ceramic dental materials

OBJECTIVES: This study evaluates the fracture toughness and hardness of three pressable all-ceramic materials: IPS-Empress, Empress 2 and an experimental ceramic material. METHODS: Fifteen discs and 15 bars per material were prepared. Fracture toughness was measured with two different techniques: indentation fracture and indentation strength. During the indentation fracture tests the hardness of each material was also measured. Statistical significance among groups of population was studied using one-way Anova and Tukey's multiple comparison tests. RESULTS: Fracture toughness results using the indentation strength technique (with three-point bending and biaxial flexure tests) were: IPS-Empress (1.39 (SD 0.3) and 1.32 (SD 0.3)); Empress 2 (3.14 (SD 0.5) and 2.50 (SD 0.3)) MPa x m(1/2); and the experimental ceramic (3.32 (SD 0.6) and 2.43 (SD 0.3)) MPa x m(1/2). The indentation fracture technique generated orthogonal cracks of different lengths for Empress 2 and the experimental ceramic, whether perpendicular or parallel to the lithium disilicate elongated crystals. Thus, two values were reported: Empress 2 (1.5 (SD 0.2) and 1.16 (SD 0.2)) MPa x am(1/2) and the experimental ceramic (1.67 (SD 0.3) and 1.15 (SD 0.15)) MPa x m(1/2). The IPS-Empress indentation fracture result was 1.26 (SD 0.1). The hardness results were: 6.6, 5.3 and 5.5 GPa for IPS-Empress, Empress 2 and the experimental ceramic, respectively. CONCLUSIONS: No significant differences in fracture toughness and hardness results were found between Empress 2 and the experimental ceramic (P>0.05 ANOVA). Both materials exhibited fracture toughness anisotropy following pressing. They demonstrated improved fracture toughness and reduced hardness compared with IPS-Empress P<0.05(ANOVA), which should be beneficial for clinical applications.     

The effect of core material, veneering porcelain, and fabrication technique on the biaxial flexural strength and weibull analysis of selected dental ceramics

Purpose: The objective of this study was to compare the effect of veneering porcelain (monolithic or bilayer specimens) and core fabrication technique (heat‐pressed or CAD/CAM) on the biaxial flexural strength and Weibull modulus of leucite‐reinforced and lithium‐disilicate glass ceramics. In addition, the effect of veneering technique (heat‐pressed or powder/liquid layering) for zirconia ceramics on the biaxial flexural strength and Weibull modulus was studied. Materials and Methods: Five ceramic core materials (IPS Empress Esthetic, IPS Empress CAD, IPS e.max Press, IPS e.max CAD, IPS e.max ZirCAD) and three corresponding veneering porcelains (IPS Empress Esthetic Veneer, IPS e.max Ceram, IPS e.max ZirPress) were selected for this study. Each core material group contained three subgroups based on the core material thickness and the presence of corresponding veneering porcelain as follows: 1.5 mm core material only (subgroup 1.5C), 0.8 mm core material only (subgroup 0.8C), and 1.5 mm core/veneer group: 0.8 mm core with 0.7 mm corresponding veneering porcelain with a powder/liquid layering technique (subgroup 0.8C‐0.7VL). The ZirCAD group had one additional 1.5 mm core/veneer subgroup with 0.7 mm heat‐pressed veneering porcelain (subgroup 0.8C‐0.7VP). The biaxial flexural strengths were compared for each subgroup (n = 10) according to ISO standard 6872:2008 with ANOVA and Tukey's post hoc multiple comparison test (p≤ 0.05). The reliability of strength was analyzed with the Weibull distribution. Results: For all core materials, the 1.5 mm core/veneer subgroups (0.8C‐0.7VL, 0.8C‐0.7VP) had significantly lower mean biaxial flexural strengths (p < 0.0001) than the other two subgroups (subgroups 1.5C and 0.8C). For the ZirCAD group, the 0.8C‐0.7VL subgroup had significantly lower flexural strength (p= 0.004) than subgroup 0.8C‐0.7VP. Nonetheless, both veneered ZirCAD groups showed greater flexural strength than the monolithic Empress and e.max groups, regardless of core thickness and fabrication techniques. Comparing fabrication techniques, Empress Esthetic/CAD, e.max Press/CAD had similar biaxial flexural strength (p= 0.28 for Empress pair; p= 0.87 for e.max pair); however, e.max CAD/Press groups had significantly higher flexural strength (p < 0.0001) than Empress Esthetic/CAD groups. Monolithic core specimens presented with higher Weibull modulus with all selected core materials. For the ZirCAD group, although the bilayer 0.8C‐0.7VL subgroup exhibited significantly lower flexural strength, it had highest Weibull modulus than the 0.8C‐0.7VP subgroup. Conclusions: The present study suggests that veneering porcelain onto a ceramic core material diminishes the flexural strength and the reliability of the bilayer specimens. Leucite‐reinforced glass‐ceramic cores have lower flexural strength than lithium‐disilicate ones, while fabrication techniques (heat‐pressed or CAD/CAM) and specimen thicknesses do not affect the flexural strength of all glass ceramics. Compared with the heat‐pressed veneering technique, the powder/liquid veneering technique exhibited lower flexural strength but increased reliability with a higher Weibull modulus for zirconia bilayer specimens. Zirconia‐veneered ceramics exhibited greater flexural strength than monolithic leucite‐reinforced and lithium‐disilicate ceramics regardless of zirconia veneering techniques (heat‐pressed or powder/liquid technique).     

Effect of Surface Acid Etching on the Biaxial Flexural Strength of Two Hot-Pressed Glass Ceramics

Purpose: The purpose of this study was to assess the effect of surface acid etching on the biaxial flexural strength of two hot-pressed glass ceramics reinforced by leucite or lithium disilicate crystals.
Materials and Methods: Forty glass ceramic disks (14-mm diameter, 2-mm thick) consisting of 20 leucite-based ceramic disks (IPS Empress®) and 20 lithia disilicate-based ceramic (IPS Empress 2®) were produced by hot-pressing technique. All specimens were polished and then cleaned ultrasonically in distilled water. Ten specimens of each ceramic group were then etched with 9% hydrofluoric (HF) acid gel for 2 minutes and cleaned ultrasonically again. The biaxial flexural strength was measured by the piston-on-three-ball test in a universal testing machine. Data based on ten specimens in each group were analyzed by two-way ANOVA  (α= 0.05)  . Microstructure of ceramic surfaces before and after acid etching was also examined by a scanning electron microscope.
Results: The mean biaxial flexural strength values for each group tested were (in MPa): nonetched IPS Empress = 118.6 ± 25.5; etched IPS Empress = 102.9 ± 15.4; nonetched IPS Empress 2 = 283.0 ± 48.5; and etched IPS Empress 2 = 250.6 ± 34.6. The results showed that the etching process reduced the biaxial flexural strengths significantly for both ceramic types ( p = 0.025). No significant interaction between the ceramic type and etching process was found ( p = 0.407).
Conclusion: From the results, it was concluded that surface HF acid etching could have a weakening effect on hot-pressed leucite or lithia disilicate-based glass ceramic systems.     

Material characteristics of a novel shrinkage-free ZrSiO(4) ceramic for the fabrication of posterior crowns.

OBJECTIVE: To confirm the clinical applicability of a novel ZrSiO(4) (zircon) based shrinkage-free ceramic material, the flexural strength, fracture toughness and chemical solubility were tested. In addition, the fracture load of full crowns made from this material was tested after cyclic thermomechanical loading. METHODS: Flexural strength of 12 specimens was measured using a biaxial bending test. Fracture toughness was measured using 10 slotted box shaped specimens. The specimens were fractured using a universal testing machine; fracture loads were recorded. A chemical solubility test was performed in accordance with ISO norm 6872. Additionally, 32 ZrSiO(4) all-ceramic crowns were fabricated on extracted caries-free human molars. Sixteen Empress 2 and 16 PFM crowns served as a reference control. After artificial aging of 1.2 million cycles in the chewing simulator, the survival rate of the crowns was determined. The fracture load of all surviving specimens was obtained by loading the crowns until fracture in a universal testing machine. RESULTS: A flexural strength of 328MPa was found. The fracture toughness of the ZrSiO(4) ceramic was 5.16MPam(0.5). The chemical solubility amounted to 7.2microg/cm(2). All specimens survived the chewing simulation (survival rate: 100%); no crowns had to be re-cemented. A mean fracture strength of 1790N was found for Everest HPC for Empress 2 crowns, 1715N for Empress 2 crowns and 2416N for PFM crowns. Fracture loads of PFM crowns were significantly higher than for Empress 2 crowns (P=0.032) as well as ZrSiO(4)-crowns (P=0.007). There was no significant difference between ZrSiO(4)-crowns and Empress 2 crowns (P=0.743). SIGNIFICANCE: At the present stage, Everest HPC can be recommended for the fabrication of single crowns as an alternative to conventional PFM and other all-ceramic crowns, because its fracture strength exceeds average masticatory forces in the posterior region.     

Biaxial Flexural Strength and Microstructure Changes of Two Recycled Pressable Glass Ceramics

PURPOSE: This study evaluated the biaxial flexural strength and identified the crystalline phases and the microstructural features of pressed and repressed materials of the glass ceramics, Empress 1 and Empress 2. MATERIALS AND METHODS: Twenty pressed and 20 repressed disc specimens measuring 14 mm x 1 mm per material were prepared following the manufacturers' recommendations. Biaxial flexure (piston on 3-ball method) was used to assess strength. X-ray diffraction was performed to identify the crystalline phases, and a scanning electron microscope was used to disclose microstructural features. RESULTS: Biaxial flexural strength, for the pressed and repressed specimens, respectively, were E1 [148 (SD 18) and 149 (SD 35)] and E2 [340 (SD 40), 325 (SD 60)] MPa. There was no significant difference in strength between the pressed and the repressed groups of either material, Empress 1 and Empress 2 (p > 0.05). Weibull modulus values results were E1: (8, 4.7) and E2: (9, 5.8) for the same groups, respectively. X-ray diffraction revealed that leucite was the main crystalline phase for Empress 1 groups, and lithium disilicate for Empress 2 groups. No further peaks were observed in the X-ray diffraction patterns of either material after repressing. Dispersed leucite crystals and cracks within the leucite crystals and glass matrix were features observed in Empress 1 for pressed and repressed samples. Similar microstructure features--dense lithium disilicate crystals within a glass matrix--were observed in Empress 2 pressed and repressed materials. However, the repressed material showed larger lithium disilicate crystals than the singly pressed material. CONCLUSIONS: Second pressing had no significant effect on the biaxial flexural strength of Empress 1 or Empress 2; however, higher strength variations among the repressed samples of the materials may indicate less reliability of these materials after second pressing.     

Fracture resistance of pressable glass-ceramic fixed partial dentures

The aim of the present study was to evaluate the mechanical strength of the Empress2 system, which is based on the use of a high-strength glass--ceramic core of lithium disilicate, and the fracture resistance of fixed partial dentures fabricated with this material. To evaluate mechanical strength, four types of ceramic materials were tested for four-point flexural strength and diametral tensile strength: Empress2 core material, Empress2 layering porcelain, conventional Empress material and Dicor. Then, using Empress2, conventional Empress and Dicor, actual clinical type anterior fixed partial dentures were fabricated for fracture testing. The results showed that the Empress2 core material, at 329 MPa, has more than twice the flexural strength of conventional materials and at 271 MPa, more than four times the diametral tensile strength of conventional materials. Furthermore, fixed partial dentures fabricated with Empress2 had a fracture resistance of 1424 N. That is, they were more than twice as fracture resistant as fixed partial dentures made with conventional materials.     

IPS-Empress 2 玻璃陶瓷结构及性能的研究

目的 研究新型IPS-Empress 2牙科高强度陶瓷的显微结构和机械性能。方法采用原子力显微镜、扫描电子显微镜和X射线衍射仪，分析IPS-Empress 2的显微结构和晶相，用三点弯曲实验和压痕法测试其弯曲强度和断裂韧性。结果IPS-Empress 2玻璃陶瓷主要由二硅酸锂晶体和磷酸锂晶体组成，二者形成相互交错的三维网络式结构；这种玻璃陶瓷在热压铸前后晶体相保持不变，其三点弯曲强度和断裂韧性分别为300MPa和3．1MPam^1/2。结论IPS-Empress 2玻璃陶瓷的高强度和韧性与高含量的二硅酸锂晶体、相互锁结的网络结构和裂纹偏转有关。     

Biaxial flexural strength,elastic moduli,and x-ray diffraction characterization of three pressable all-ceramic materials

STATEMENT OF PROBLEM: Before the release of an advanced ceramic material, independent assessment of its strength, elastic modulus, and phase composition is necessary for comparison with peer materials. PURPOSE: This study compared the biaxial flexural strength, elastic moduli, and crystalline phases of IPS Empress and Empress 2 with a new experimental ceramic. MATERIAL AND METHODS: Twenty standardized disc specimens (14 x 1.1 mm) per material were used to measure the biaxial strength. With a universal testing machine, each specimen was supported on 3 balls and loaded with a piston at a crosshead speed of 0.5 mm/min until fracture. Three standardized bars (30 x 12.75 x 1.1 mm) for each material were prepared and excited with an impulse tool. The resonant frequencies (Hz) of the bars were used to calculate the elastic moduli with the equation suggested by the standard ASTM (C 1259-94). X-ray diffraction with Cu Kalpha at a diffraction angle from 20 to 40 degrees was used to identify the crystalline phases by means of a diffractometer attached to computer software. The data were analyzed with 1-way analysis of variance followed by pairwise t tests (P<.05). RESULTS: Mean biaxial strengths were 175 +/- 32, 407 +/- 45, and 440 +/- 55 MPa for IPS Empress, Empress 2, and the experimental ceramic, respectively. Elastic modulus results were 65, 103, and 91 GPa for the same materials, respectively. There was no significant difference in strength and elastic modulus between Empress 2 and the experimental ceramic. Both materials demonstrated a significantly higher elastic modulus and strength than IPS Empress. X-ray diffraction revealed leucite as the main crystalline phase for IPS Empress and lithium disilicate for both Empress 2 and the experimental ceramic. CONCLUSION: Within the limitations of this study, the improved mechanical properties of Empress 2 and experimental ceramic over those of IPS Empress were attributed to the nature and amount of their crystalline content lithium disilicate.     

Comparative mechanical property characterization of 3 all-ceramic core materials

PURPOSE: The biaxial flexural strength and fracture toughness for 3 representative types of ceramic core materials were studied to (1) ascertain the ranking of the 3 ceramic types for strength and toughness, and (2) provide clinicians with more information to predict clinical outcomes. The former aim was deemed important in view of the importance of flaw size in the relationship between failure stress and fracture toughness of brittle materials. MATERIALS AND METHODS: The 3 representative ceramic types included a leucite-reinforced glass, a glass-infiltrated sintered alumina, and a high-purity, high-density alumina. The biaxial flexural strength was measured with the piston-on-3-ball method. The plane-strain fracture toughness was measured with the short-bar chevron-notch method. RESULTS: The biaxial flexural strengths of the high-purity, high-density alumina and glass-infiltrated sintered alumina ceramic core types were significantly higher than that of the leucite-reinforced glass ceramic type. The glass-infiltrated sintered alumina was significantly higher in fracture toughness than the high-purity, high-density alumina type, which was significantly higher than the leucite-reinforced glass. CONCLUSION: All materials surpassed the minimum strength requirement outlined by the International Standards Organization, and they also had similar strength variability according to their Weibull moduli. The glass-infiltrated sintered alumina and the high-purity, high-density alumina types were significantly stronger and tougher than currently used core materials. However, while the glass-infiltrated sintered alumina had a higher fracture toughness than the high-purity, high-density alumina, it had a lower flexural strength.     

Comparison of Fracture Toughness of All-Ceramic and Metal–Ceramic Cement Retained Implant Crowns: An In Vitro Study

To evaluate the fracture toughness of cement-retained implant-supported metal–ceramic molar crown with that of all-ceramic crowns, fabricated using IPS Empress 2 and yttria-stabilized zirconia copings. An dental implant and abutment was embedded in a clear polymethyl methacrylate model. A wax pattern reproducing the anatomy and dimension of a mandibular molar was made using inlay wax. Copings were made from the manufacturers guidelines for zirconia, metal ceramic and empress crown, in total of 21 copings, which were built for the crowns with metal layering ceramics specified by the manufacturers. The polymethylmethacrylate block-implant abutment complex was mounted on universal testing machine, and a static continuos vertical compressive load with a crosshead speed of 0.5 mm/min was applied. The breaking load and the peak load (in kilo Newtons) were recorded. The fractures for group I (zirconia–ceramic) and group II (metal–ceramic) occurred on the mesio-buccal aspect of the crowns involving the veneered ceramic layer while the catastrophic/bulk fracture was not observed. The mean value of breaking load for zirconia–ceramic, metal–ceramic and IPS-empress 2 was 3.4335, 3.071 and 1.0673 kN respectively. The mean value of peak load for zirconia–ceramic, metal–ceramic and IPS-empress 2 was 4.7365, 3.2757 and 1.566 kN respectively. It can be concluded that the zirconia–ceramic crown with the fracture toughness of 4.7365 ± 2.2676 kN has sufficient strength to allow clinical testing of these crowns as an alternative for metal–ceramic crowns (3.2757 ± 0.4681 kN).     

Comparison of two heat-pressed all-ceramic dental materials

OBJECTIVES: The processing route for two heat-pressed all-ceramic materials (Empress and OPC) is virtually identical. The purpose of this study was to determine the mechanical properties of both materials and determine if significant differences exist between them. METHODS: X-ray powder diffraction of the ceramics before and after processing was carried out to identify the crystal phases present. The mechanical properties of both materials were tested. Specimens were tested for hardness, fracture toughness (indentation method) and flexural strength (biaxial method). The results were statistically evaluated and tested for differences using a Mann-Whitney test. Secondary electron imaging of both materials was carried out before and after processing. RESULTS: X-ray powder diffraction revealed that OPC changes as a result of heat-pressing from being a complex mixture of crystalline oxides to a glass-ceramic. In contrast Empress is a glass-ceramic before and after processing. X-ray diffraction identified leucite as the main crystalline phase in both ceramics. The biaxial flexural strength of OPC was 153.6 (17.8) MPa and for Empress was 134.4 (11.5) MPa. The hardness of OPC was 7.28 (0.62) GPa and for Empress was 6.94 (0.79) GPa. Indentation fracture toughness of OPC was 1.36 (0.29) MPam0.5 and for Empress was 1.33 (0.08) MPam0.5. Secondary electron images show Empress to be the same before and after processing while OPC is clearly very different. Empress also appears to have a higher glass content compared with OPC. SIGNIFICANCE: The results of X-ray diffraction show that Empress is pre-cerammed whilst OPC is not. Statistical analysis revealed that no significant difference exists between the two materials for any of the mechanical properties tested at a 95% (p < 0.05) confidence level. It was concluded that no difference exists between the two materials on completion of processing.     

Flexural strength optimisation of a leucite reinforced glass ceramic.

OBJECTIVES: The aims of the study were to process a ceramic material with a fine leucite particle size using hot pressing techniques, to increase the flexural strength, reliability and ease of use. METHODS: A starting glass composition of wt%; 64.2% SiO(2), 16.1% Al(2)O(3), 10.9% K(2)O, 4.3% Na(2)O, 1.7% CaO, 0.5% LiO and 0.4% TiO(2) was used to produce a leucite reinforced ceramic material. Twenty-one porcelain discs were produced by sintering the ceramic frit (group 1) and sixty-three discs by heat pressing the frit (groups 2, 3 and 4). Twenty-one Empress 1 ceramic discs were also heat pressed (group 5). Disc specimens were tested using the biaxial flexure test at a crosshead speed of 0.15mm/min and the data analysed using the Scheffé F multiple comparison test and Weibull statistics. Specimens were characterised using X-ray diffraction (XRD), secondary electron imaging and energy dispersive X-ray analysis where applicable. RESULTS: The heat pressed groups (2, 3 and 4) had higher mean biaxial flexural strengths and characteristic strength values than groups 1 and 5 (p<0.05). XRD revealed the presence of tetragonal leucite in all test groups. Fine leucite crystals, tabular platelets and minimal matrix microcracking were found in the microstructure of test groups (1-4) with a more uniform leucite distribution in the heat pressed specimen groups (2, 3 and 4), which were associated with a significant increase in the biaxial flexural strength and reliability. SIGNIFICANCE: Optimisation of the microstructure by producing a fine microstructure and controlling the distribution via the correct pressing parameters may be extremely advantageous in these systems.     

Post-gel shrinkage,elastic modulus,and stress generated by orthodontic adhesives

Objectives:To measure post-gel shrinkage, elastic modulus, and flexural strength of orthodontic adhesives and to predict shrinkage stress using finite element analysis (FEA).Materials and Methods:The following 6 orthodontic adhesives were tested: Transbond XT (3M Unitek, Monrovia, Calif), Transbond Plus Color Change (3M Unitek), Greengloo (Ormco, Brea, Calif), Ortho Connect (GC America, Alsip, Ill), Trulock (RMO, Denver, Colo), GoTo (Reliance, Itasca, Ill). Post-gel shrinkage was measured using a biaxial strain gauge during light curing. Elastic modulus and flexural strength were measured with a 4-point bending test. Analysis of variance and Student-Newman-Keuls post hoc tests were used to compare the shrinkage, elastic modulus, and flexural strengths among the materials (α = .05). Shrinkage stresses caused by the post-gel shrinkage and elastic modulus values were calculated using a cross-sectional FEA of a metallic bracket bonded to an incisor.Results:Properties were highly different among the adhesives (P ≤ .0001). Transbond XT (0.38 ± 0.09 percent volumetric contraction) and GoTo (0.42 ± 0.05 percent volumetric contraction) had the lowest post-gel shrinkage; Transbond Plus Color Change had the highest (0.84 ± 0.08 percent volumetric contraction). OrthoConnect (6.8 ± 0.6 gigapascals) had the lowest elastic modulus; GoTo (28.3 ± 3.1 gigapascals) had the highest. Trulock (64.1 ± 8.2 megapascals) had the lowest flexural strength; Greengloo (139.1 ± 20.7 megapascals) had the highest. FEA showed that the highest shrinkage stresses were generated with Transbond Plus Color Change and the lowest with OrthoConnect.Conclusions:Post-gel shrinkage of orthodontic adhesives was comparable with restorative composites, which are known to create shrinkage stresses in restored teeth. FEA indicated that this shrinkage creates stresses in the adhesive and in the enamel around the brackets.     

Crystallization of high-strength nano-scale leucite glass-ceramics

Objectives

Fine-grained, high strength, translucent leucite dental glass-ceramics are synthesized via controlled crystallization of finely milled glass powders. The objectives of this study were to utilize high speed planetary milling of an aluminosilicate glass for controlled surface crystallization of nano-scale leucite glass-ceramics and to test the biaxial flexural strength.

Methods

An aluminosilicate glass was synthesized, attritor or planetary milled and heat-treated. Glasses and glass-ceramics were characterized using particle size analysis, X-ray diffraction and scanning electron microscopy. Experimental (fine and nanoscale) and commercial (Ceramco-3, IPS Empress Esthetic) leucite glass-ceramics were tested using the biaxial flexural strength (BFS) test. Gaussian and Weibull statistics were applied.

Results

Experimental planetary milled glass-ceramics showed an increased leucite crystal number and nano-scale median crystal sizes (0.048–0.055 μm²) as a result of glass particle size reduction and heat treatments. Experimental materials had significantly (p < 0.05) higher mean BFS and characteristic strength values than the commercial materials. Attritor milled and planetary milled (2 h) materials showed no significant (p > 0.05) strength difference. All other groups’ mean BFS and characteristic strengths were found to be significantly different (p < 0.05) to each other. The mean (SD) MPa strengths measured were: Attritor milled: 252.4 (38.7), Planetary milled: 225.4 (41.8) [4 h milling] 255.0 (35.0) [2 h milling], Ceramco-3: 75.7 (6.8) and IPS Empress: 165.5 (30.6).

Significance

Planetary milling enabled synthesis of nano-scale leucite glass-ceramics with high flexural strength. These materials may help to reduce problems associated with brittle fracture of all-ceramic restorations and give reduced enamel wear.     

Biaxial flexural strength of Turkom-Cera core compared to two other all-ceramic systems

Advances in all-ceramic systems have established predictable means of providing metal-free aesthetic and biocompatible materials. These materials must have sufficient strength to be a practical treatment alternative for the fabrication of crowns and fixed partial dentures.

Objectives

The aim of this study was to compare the biaxial flexural strength of three core ceramic materials.

Material and methods

Three groups of 10 disc-shaped specimens (16 mm diameter x 1.2 mm thickness - in accordance with ISO-6872, 1995) were made from the following ceramic materials: Turkom-Cera Fused Alumina [(Turkom-Ceramic (M) Sdn Bhd, Puchong, Selangor, Malaysia)], In-Ceram (Vita Zahnfabrik, Bad Säckingen, Baden-Württemberg, Germany) and Vitadur-N (Vita Zahnfabrik, Bad Säckingen, Baden-Württemberg, Germany), which were sintered according to the manufacturer''s recommendations. The specimens were subjected to biaxial flexural strength test in a universal testing machine at a crosshead speed of 0.5 mm/min. The definitive fracture load was recorded for each specimen and the biaxial flexural strength was calculated from an equation in accordance with ISO-6872.

Results

The mean biaxial flexural strength values were: Turkom-Cera: 506.8±87.01 MPa, In-Ceram: 347.4±28.83 MPa and Vitadur-N: 128.7±12.72 MPa. The results were analyzed by the Levene''s test and Dunnett''s T3 post-hoc test (SPSS software V11.5.0 for Windows, SPSS, Chicago, IL, USA ) at a preset significance level of 5% because of unequal group variances (P<0.001). There was statistically significant difference between the three core ceramics (P<0.05). Turkom-Cera showed the highest biaxial flexural strength, followed by In-Ceram and Vitadur-N.

Conclusions

Turkom-Cera core had significantly higher flexural strength than In-Ceram and Vitadur-N ceramic core materials.     

Chemical solubility and flexural strength of zirconia-based ceramics

PURPOSE: This study was undertaken to investigate the chemical solubility and flexural strengths of 3 zirconia-based dental ceramics: In-Ceram Zirconia (IZ), In-Ceram 2000 YZ CUBES (YZ Zirconia) (Vita Zahnfabrik), and Cercon (Dentsply). A pressable lithium disilicate-reinforced glass ceramic (IPS Empress 2, Ivoclar Vivadent) was used as a control. MATERIALS AND METHODS: Ten block specimens (12 x 6 x 4 mm) of each ceramic material were prepared for chemical solubility testing. Each specimen was refluxed in 4% acetic acid solution for 16 hours. The percentage loss of mass and the loss of mass per unit of surface area for each specimen were calculated. Ten bar-shaped (21 x 5 x 2 mm) and 10 disk-shaped (16 mm diameter, 1.2 mm thickness) specimens of each ceramic material were prepared and tested for uniaxial flexural strength (UFS) and biaxial flexural strength (BFS). X-ray diffraction analyses were conducted to determine the relative amount of the monoclinic phase of the as-sintered and fractured surfaces of the zirconia ceramics. RESULTS: There were no significant differences among the ceramics in chemical solubility by percentage mass or mass/surface area. For UFS, YZ Zirconia (899 +/- 109 MPa) > Cercon (458 +/- 95 MPa) IZ (409 +/- 60 MPa) > Empress 2 (252 +/- 36 MPa). For BFS, YZ Zirconia (1,107 +/- 116 MPa) > Cercon (927 +/- 146 MPa) > IZ (523 +/- 51 MPa) > Empress 2 (359 +/- 43 MPa). The fractured YZ Zirconia surface contained approximately 5 times as much monoclinic phase compared to that of its intact surface. The fractured IZ and Cercon surfaces contained approximately twice as much monoclinic phase compared to those of intact surfaces. CONCLUSION: The ceramics tested all satisfied the chemical solubility allowance required of core ceramic material (type I, Class 1 or type II, Class 1) according to the International Organization for Standardization 6872:1995(E) specifications on dental ceramic. The zirconia-based ceramics possessed significantly higher flexural strengths than the control lithium disilicate ceramic. Their clinical application appears sufficiently promising for long-term clinical studies to be undertaken.     

Properties and cyclic fatigue of glass infiltrated tape cast alumina cores produced using a water-based solvent.

OBJECTIVE: The purpose of this study was to investigate the properties of tape cast alumina composite produced using a water-based solvent and its possible clinical use as an all ceramic crown system in a fixed partial denture. Durability of the system will be measured by fatigue test to simulate the masticating conditions of the oral cavity. METHODS: The optimal weight ratio of water-based alumina tape was determined by tensile strength, shrinkage ratio and durability. The coefficient of thermal expansion, fracture toughness, biaxial flexural strength and flexural strength after fatigue test of a composite produced from alumina tape at optimal weight ratios were determined and compared to In-Ceram alumina core (control). RESULTS: The weight ratio of alumina/(alumina+binder+plasticizer) of 0.84 and binder/(binder+plasticizer) of 0.5 was observed to be the optimal composition for achieving excellent composite properties. Coefficient of thermal expansion of the sintered alumina tape was observed to be 7.3x10(-6)/degrees C, and this value was increased to 7.5x10(-6)/degrees C after infiltrating the sintered tape with glass. The fracture toughness and biaxial flexural strength of glass infiltrated alumina tape was observed to be 4.6 MPa m(1/2) and 498 MPa, respectively. After cyclic loading for 10(2)-10(6) cycles, no significant change in the biaxial flexural strength was observed between the glass infiltrated alumina core and the In-Ceram alumina core (p>0.05). SIGNIFICANCE: The observed properties provide evidence that the water-based tape cast alumina-glass composite is suitable for clinical use as an all ceramic crown system in a fixed partial denture.     

Investigations of subcritical crack propagation of the Empress 2 all-ceramic system.

INTRODUCTION: The mechanical properties and slow crack propapagation of the all-porcelain system Empress 2 (Ivoclar Vivadent, Schaan, Liechtenstein) with its framework compound Empress 2 and the veneering compounds "Empress 2 and Eris were examined. METHODS: For all materials, the fracture strength, Weibull parameter and elastic moduli were experimentally determined in a four-point-bending test. For the components of the Empress 2 system, the fracture toughness K(IC) was determined, and the crack propagation parameters n and A were determined in a dynamic fatigue method. Using these data, life data analysis was performed and lifetime diagrams were produced. The development of strength under static fatigue conditions was calculated for a period of 5 years. RESULTS: The newly developed veneering ceramic Eris showed a higher fracture strength (sigma(0)=66.1 MPa) at a failure probability of P(F)=63.2%, and crack growth parameters (n=12.9) compared to the veneering ceramic Empress 2 (sigma(0)=60.3 MPa). For Empress 2 veneer the crack propagation parameter n could only be estimated (n=9.5). This is reflected in the prognosis of long-term resistance presented in the SPT diagrams. For all materials investigated, the Weibull parameter m values (Empress 2 framework m=4.6; Empress 2 veneer m=7.9; Eris m=6.9) were much lower than the minimum demanded by the literature (m=15). SIGNIFICANCE: The initial fracture strength value alone is not sufficient to characterize the mechanical resistance of ceramic materials, since their stressability is time-dependent. Knowledge about the crack propagation parameters n and A are of great importance when preclinically predicting the clinical suitability of dental ceramic materials. The use of SPT diagrams for lifetime calculation of ceramic materials is a valuable method for comparing different ceramics.