Influence of Intermediate Annealing Treatment on the Kinetics of Bainitic Transformation in X37CrMoV5-1 Steel

Intermediate annealing treatment (IAT) is a new process that accelerates the bainitic transformation in steels. This stimulation is crucial, especially in the prolonged production of nanobainitic steels. Among other recognised methods, it seems to be an effective and economical process. However, there are very few research works in this area. The objective of this study was to collate microstructural changes caused by IAT with differences in the kinetics of the subsequent bainitic transformation in the X37CrMoV5-1 tool steel. Differential dilatometry, LM and SEM microscopic observations, EDS and XRD analysis, and computer simulations were used to investigate the effect of IAT on the kinetics of bainitic transformation. The study has revealed that introducing an additional isothermal heating stage immediately after austenitising significantly affects the kinetics of bainitic transformation—it can accelerate or suppress it. The type and strength of the effect depends on the concentration, distribution, and morphology of the precipitations that occurred during IAT.     

Double Pulse Resistance Spot Welding of Dual Phase Steel: Parametric Study on Microstructure,Failure Mode and Low Dynamic Tensile Shear Properties

Resistance spot welding (RSW) of dual phase (DP) steels is a challenging task due to formation of brittle martensitic structure in the fusion zone (FZ), resulting in a low energy capacity of the joint during high-rate loading. In the present study, in situ postweld heat treatment (PWHT) was carried out by employing a double pulse welding scheme with the aim of improving the mechanical performance of DP590 steel resistance spot weld joint. Taguchi method was used to optimize in situ PWHT parameters to obtain maximum peak load and failure energy. Experiments were designed based on orthogonal array (OA) L16. Mechanical performance was evaluated in terms of peak load and failure energy after performing low dynamic tensile shear (TS) test. Microstructural characterization was carried out using a scanning electron microscope (SEM). The results show that improvements of 17 and 86% in peak load and failure energy, respectively, were achieved in double-pulse welding (DPW) at optimum conditions compared to traditional single-pulse welding (SPW). The improvement in mechanical performance resulted from (i) enlargement of the FZ and (ii) improved weld toughness due to tempering of martensite in the FZ and subcritical heat affected zone (SCHAZ). These factors are influenced by heat input, which in turn depends upon in situ PWHT parameters.     

Kinetics of Austenite Phase Transformations in Newly-Developed 0.17C-2Mn-1Si-0.2Mo Forging Steel with Ti and V Microadditions

This work presents the results of phase transformation kinetics during continuous cooling in newly developed high strength low-alloy steel (HSLA). Initial theoretical calculations for the determination of heat treatment parameters were conducted. To determine the structural constituents formed due to the austenite decomposition the dilatometry approach was used. The material was cooled down from the austenitization temperature of 1000 °C with cooling rates between 0.1 °C/s to 60 °C/s. Then, light and scanning electron microscopy investigations were carried out. The microstructure after cooling at rates between 0.1 °C/s up to 1 °C/s is mainly ferritic with some fraction of granular bainite. Increasing the cooling rate led to formation of a higher fraction of bainitic ferrite. At 60 °C/s the microstructure was mainly bainite with some fraction of ferrite. To determine the presence of retained austenite, color etching using Klemm solution was used. The results show that the increase of cooling rate decreases the amount of retained austenite in the microstructure of the steel. Hardness measurements were made to determine the changes in the mechanical properties as a function of the cooling rate.     

Characteristics and Kinetics of Bainite Transformation Behaviour in a High-Silicon Medium-Carbon Steel above and below the Ms Temperature

This work deals with the kinetic aspects of bainite formation during isothermal holding above and below the martensite start (M_s~275 °C) temperature using a low-alloy, high-silicon DIN 1.5025 steel in a range suitable for achieving ultrafine/nanostructured bainite. Dilatation measurements were conducted to study transformation behaviour and kinetics, while the microstructural features were examined using laser scanning confocal microscopy and electron backscatter diffraction (EBSD) techniques combined with hardness measurements. The results showed that for isothermal holding above the M_s temperature, the maximum bainitic transformation rate decreased with the decrease in isothermal holding temperature between 450 and 300 °C. On the other hand, for isothermal holding below the M_s temperature at 250 and 200 °C, the maximum rate of transformation was achieved corresponding to region I due to the partitioning of carbon and also possibly because of the ledged growth of isothermal martensite soon after the start of isothermal holding. In addition, a second peak was obvious at about 100 and 500 s, respectively, during holding at 250 and 200 °C due to the occurrence of bainitic transformation, marking the beginning of region II.     

Comparison of FEV1 and transcutaneous oxygen tension in the measurement of airway responsiveness to methacholine.

The measurement of airway responsiveness in preschool children is hampered by the fact that most tests of airway caliber are difficult to carry out at a young age. Patient cooperation is only needed to a limited extent when transcutaneous oxygen tension (PtcO2) is used as an indicator of airway obstruction following bronchial provocation. In 51 children, aged 6-14 years with asthma we have measured PtcO2 and forced expiratory volume in 1 second (FEV1) concurrently after bronchial provocation, using increasing doses of methacholine administered with a De Villbiss 646 nebulizer and a French-Rosenthal dosimeter. The shapes of the dose-response curves to PtcO2 and FEV1 show a close similarity. After methacholine challenge, the decrease in PtcO2 correlates highly with the decrease in FEV1. We conclude that in children a 20% decrease in PtcO2 can be used as a sensitive indicator of airway narrowing after methacholine challenge.     

Influence of Al/Ti Ratio and Ta Concentration on the As-Cast Microstructure,Phase Composition,and Phase Transformation Temperatures of Lost-Wax Ni-Based Superalloy Castings

The as-cast microstructure, alloying element segregation, solidification behavior, and thermal stability of model superalloys based on Inconel 740 with various Al/Ti ratios (0.7, 1.5, 3.4) and Ta (2.0, 3.0, 4.0 wt%) concentrations were investigated via ThermoCalc simulations, scanning and transmission electron microscopy, energy-dispersive X-ray spectroscopy, dilatometry, and differential scanning calorimetry. The solidification of the superalloys began with the formation of primary γ dendrites, followed by MC carbides. The type of subsequently formed phases depended on the superalloys’ initial Al/Ti ratio and Ta concentration. The results obtained from solidification simulations were compared to the obtained microstructures. For all castings, the dendritic regions consisted of fine γ′ precipitates, with their size mainly depending on the initial Al/Ti ratio, whereas in the interdendritic spaces, (Nb, Ta, Ti)C carbides and Nb-rich Laves phase precipitates were present. In high Al/Ti ratio superalloys, β-NiAl precipitates, strengthened by η and α-Cr phases, were observed. Based on dilatometric results, the dissolution of γ′ precipitates was accompanied by a substantial increase in the coefficient of thermal expansion. The end of the dilatation effect took place around the γ′ solvus temperature, as determined via calorimetry. Moreover, the bulk solidus temperature was preceded by the dissolution of the Laves phase, which may be accompanied by local melting.     

A Short Review on the Phase Structures,Oxidation Kinetics,and Mechanical Properties of Complex Ti-Al Alloys

This paper reviews the phase structures and oxidation kinetics of complex Ti-Al alloys at oxidation temperatures in the range of 600–1000 °C. The mass gain and parabolic rate constants of the alloys under isothermal exposure at 100 h (or equivalent to cyclic exposure for 300 cycles) is compared. Of the alloying elements investigated, Si appeared to be the most effective in improving the oxidation resistance of Ti-Al alloys at high temperatures. The effect of alloying elements on the mechanical properties of Ti-Al alloys is also discussed. Significant improvement of the mechanical properties of Ti-Al alloys by element additions has been observed through the formation of new phases, grain refinement, and solid solution strengthening.     

Introduction of a Power Law Time-Temperature Equivalent Formulation for the Description of Thermorheologically Simple and Complex Behavior

In this work, a conceptual framework is suggested for analyzing thermorheologically simple and complex behavior by using just one approach. Therefore, the linear relation between master time and real time which is required in terms of the time-temperature superposition principle was enhanced to a nonlinear equivalent relation. Furthermore, we evaluate whether there is any relation among well-known existing time-temperature equivalent formulations which makes it possible to generalize different existing formulations. For this purpose, as an example, the power law formulation was used for the definition of the master time. The method introduced here also contributes a further framework for a unification of established time-temperature equivalent formulations, for example the time-temperature superposition principle and time-temperature parameter models. Results show, with additional normalization conditions, most of the developed time-temperature parameter models can be treated as special cases of the new formulation. In the aspect of the arrow of time, the new defined master time is a bended arrow of time, which can help to understand the corresponding physical meaning of the suggested method.     

Structure,Properties and Phase Composition of Composite Materials Based on the System NiTi-TiB2

This article considers issues pertinent to the research of the phase composition, structure and mechanical properties of materials obtained from powders of composite (Ni-Ti)-TiB2, which have prospective applications in aerospace and automotive industry and engine construction. The starting powder materials (Ni-Ti)-TiB2 were obtained by self-propagating high-temperature synthesis (SHS). Research samples were produced using high-temperature vacuum sintering. It was shown that the use of such materials increases the wettability of the particles and allows the production of composites, the density of which is 95% of the theoretical one. Average particle size was 1.54 µm, average microhardness was 8 GPa, which is an order of magnitude higher than the average microhardness of pure nickel-based and titanium-based alloys, and the ultimate strength values were comparable to those of tungsten-based heavy alloys.     

Effect of Microstructure on the Onset Strain and Rate per Strain of Deformation-Induced Martensite Transformation in Q&P Steel by Modeling

The effect of microstructure on the onset strain and rate of deformation-induced martensitic transformation (DIMT) in Q&P steel is studied by a mean-field micromechanics model, in which the residual austenite (RA) and primary martensite (M) phases are treated as elastoplastic particles embedded into the ferrite (F) matrix. The results show that when the volume fraction of the RA increases with a constant fraction of the M, the onset strain of DIMT increases and transformation rate decreases, in contrast to the case of the RA fraction effect with a fixed F fraction. Increasing the volume fraction of the M postpones the DIMT, regardless of the corresponding change from the RA or F fraction, which is similar to the effect of the RA fraction with the constant M but to a higher degree. Conversely, when increasing the fraction of the matrix F, the onset strain of DIMT increases and the rate decreases, and the effect is greater when the corresponding fraction change comes from the M rather than from the RA. Moreover, when the aspect ratio of the RA increases, the onset strain of DIMT decreases with a gradual increase in transformation rate, in agreement with the experimental observation that the equiaxial austenite is more stable in Q&P steels. However, the aspect ratio effect of the M is opposite to that of the RA, indicating that the lath-shaped primary martensite could protect the austenite from DIMT.     

Deformation and Phase Transformation of Disordered α Phase in the (α + γ) Two-Phase Region of a High-Nb TiAl Alloy

In this paper, the deformation and phase transformation of disordered α phase in the (α + γ) two-phase region in as-forged Ti-44Al-8Nb-(W, B, Y) alloy were investigated by hot-compression and hot-packed rolling. The detailed microstructural evolution demonstrated that the deformed microstructure was significantly affected by the deformation conditions, and the microstructure differences were mainly due to the use of a lower temperature and strain rate. Finer α grains were formed by the continuous dynamic recrystallization of α lamellae and α grains distributed around lamellar colonies. Moreover, the grooved γ grains formed by the phase transformation from α lamellae during hot rolling cooperated with and decomposed α lamellae. A microstructure evolution model was built for the TiAl alloy at 1250 °C during hot rolling.     

Selective Leaching of Inert Mineral Product and the RO Phase in Steel Slag with Acetum to Improve Total Fe Content

The chemical and mineral components of the leaching residues obtained during the leaching of inert mineral product (IMP) and two samples of divalent metal oxide continuous solid solution (RO phase) by acetum at 20 °C were analyzed to reveal the selective leaching characteristics of the chemical and mineral components in steel slag, and clarify the leaching rates and differences of MgO and FeO in the RO phase. The results indicated that the content of total Fe (TFe) in the leaching residue increased, whereas the contents of CaO, SiO₂, and MgO decreased during the leaching of the inert mineral product by acetum. Fe₃O₄ was insoluble in acetum. The leaching rates of the RO phase and metallic Fe were very low, while those of calcium silicate (C₂S + C₃S) and dicalcium ferrite (C₂F) were quite high. MgO and FeO in the RO phase continuously leached over time, and the leaching rate of MgO reached 1.9 times that of FeO. Therefore, during the leaching of the RO phase by acetum, the FeO content increased, whereas the MgO content decreased. In conclusion, acetum leaching can effectively improve the TFe content of the RO phase and the inert mineral product.     

Experimental and Numerical Analysis of the Concrete Maturation Process with Additive of Phase Change Materials

The article presents selected types of phase change materials (PCM) and their properties in terms of applications in various fields of science such as construction and concrete technology. The aim of the article is to present a comparative analysis between the results of the laboratory tests and numerical simulations. The analysis contains two types of PCM (powder and in liquid), which were dosed in a hybrid system to the concrete mix. The purpose of using PCM is to allow the technological barrier to be exceeded in hot and dry climate conditions, enabling the construction of non-cracking concrete structures. The paper presents a parametric analysis of the influence of various modeling elements on the obtained results. The procedure of generating and absorbing heat caused by the applied PCM was also implemented using user subroutine into finite element code (Abaqus/Standard). The numerically obtained results are consistent with the experimental results. The presented results demonstrate that the use of PCM improves the conditions of concrete maturation by reducing the average temperature of the mixture in its entire volume.     

A Numerical Simulation Method Considering Solid Phase Transformation and the Experimental Verification of Ti6Al4V Titanium Alloy Sheet Welding Processes

A prediction model of the welding process of Ti-6Al-4V titanium alloy was established by using the finite element method, which was used to evaluate the phase composition, residual stress and deformation of the welded joints of Ti-6Al-4V sheets with different processes (including tungsten inert gas welding, TIG, and laser beam welding, LBW). The Ti-6Al-4V structures of TIG welding and LBW are widely used in marine engineering. In order to quantitatively study the effects of different welding processes (including TIG welding and LBW) on the microstructure evolution, macro residual stress and deformation of Ti6Al4V titanium alloy sheets during welding, a unified prediction model considering solid-state phase transformation was established based on the ABAQUS subroutine. In this paper, LBW and TIG welding experiments of 1.6 mm thick Ti-6Al-4V titanium alloy sheets were designed. The microstructure distribution of the welded joints observed in the experiment was consistent with the phase composition predicted by the model, and the hardness measurement experiment could also verify the phase composition and proportion. From the residual stress measured by experiment and the residual stress and deformation calculated by finite element simulation of LBW and TIG weldments, it is concluded that the effect of phase transformation on residual stress is mainly in the weld area, which has an effect on the distribution of tensile and compressive stress in the weld area. The overall deformation of the welded joint is mainly related to the welding process, and the phase transformation only affects the local volume change of the weld seam. Importantly, the phase composition and residual stress, which are scalar fields, calculated by the established model can be introduced into the numerical analysis of structural fracture failure as input influence factors.     

Study on the Melting Temperature of CaF2-CaO-MgO-Al2O3-TiO2 Slag under the Condition of a Fixed Ratio of Titanium and Aluminum in the Steel during the Electroslag Remelting Process

During the process of electroslag remelting (ESR) of steel containing titanium and aluminum, the activity ratio between titania and alumina in CaF₂-CaO-MgO-Al₂O₃-TiO₂ slag must be fixed in order to guarantee the titanium and aluminum contents in the ESR ingots. Under the condition of fixed activity ratio between titania and alumina in the slag, the melting temperature of slag should be investigated to improve the surface quality of ESR ingots. Therefore, this paper focuses on finding a kind of slag with low melting temperature that can be used for producing steel containing titanium. In the current study, the thermodynamic equilibrium of 3[Ti] + 2(Al₂O₃) = 4[Al] + 3(TiO₂) between SUS321 steel and the two slag systems (CaF₂:MgO:CaO:Al₂O₃:TiO₂ = 46:4:25:(25 − x):x and CaF₂:MgO:CaO:Al₂O₃:TiO₂ = 46:4:(25 − 0.5 x):(25 − 0.5 x):x) are studied in an electrical resistance furnace based on Factsage software. After obtaining the equilibrium slag with fixed activity ratio between titania and alumina, the melting temperatures of the two slag systems are studied using slag melting experimental measurements and phase diagrams. The results show that the slag systems CaF₂:MgO:CaO:Al₂O₃:TiO₂ = 46:4:25:(25 − x):x, which consists of pre-melted slag S0 (CaF₂:MgO:CaO:Al₂O₃ = 46:4:25:25) and pre-melted slag F1 (CaF₂:MgO:CaO:TiO₂ = 46:4:25:25), can not only control the aluminum and titanium contents in steel, but also have the desired low melting temperature property.     

Revealing the Effect of Phase Composition and Transformation on the Mechanical Properties of a Cu–6Ni–6Sn–0.6Si Alloy

In the present study, a Cu–6Ni–6Sn–0.6Si alloy is fabricated through frequency induction melting, then subjected to solution treatment, rolling, and annealing. The phase composition, microstructure evolution, and transition mechanism of the Cu–6Ni–6Sn–0.6Si alloy are researched systematically through simulation calculation and experimental characterization. The ultimate as-annealed sample simultaneously performs with high strength and good ductility according to the uniaxial tensile test results at room temperature. There are amounts of precipitates generated, which are identified as belonging to the DO22 and L12 phases through the transmission electron microscope (TEM) analysis. The DO22 and L12 phase precipitates have a significant strengthening effect. Meanwhile, the generation of the common discontinuous precipitation of the γ phase, which is harmful to the mechanical properties of the copper–nickel–tin alloy, is inhibited mightily during the annealing process, possibly due to the existence of the Ni5Si2 primary phase. Therefore, the as-annealed sample of the Cu–6Ni–6Sn–0.6Si alloy possesses high tensile strength and elongation, which are 967 MPa and 12%, respectively.     

Grain Size Effect of the γ Phase Precipitation on Martensitic Transformation and Mechanical Properties of Ni–Mn–Sn–Fe Heusler Alloys

Isothermal annealing of a eutectic dual phase Ni–Mn–Sn–Fe alloy was carried out to encourage grain growth and investigate the effects of grain size of the γ phase on the martensitic transformation behaviour and mechanical properties of the alloy. It is found that with the increase of the annealing time, the grain size and volume fraction of the γ phase both increased with the annealing time predominantly by the inter-diffusion of Fe and Sn elements between the γ phase and the Heusler matrix. The isothermal anneals resulted in the decrease of the e/a ratio and suppression of the martensitic transformation of the matrix phase. The fine γ phase microstructure with an average grain size of 0.31 μm showed higher fracture strength and ductility values by 28% and 77% compared to the coarse-grained counterpart with an average grain size of 3.31 μm. The fine dual phase microstructure shows a quasi-linear superelasticity of 4.2% and very small stress hysteresis during cyclic loading, while the coarse dual phase counterpart presents degraded superelasticity of 2.6% and large stress hysteresis. These findings indicate that grain size refinement of the γ phase is an effective approach in improving the mechanical and transformation properties of dual phase Heusler alloys.