Shock-Induced Energy Release Performances of PTFE/Al/Oxide

In recent years, polytetrafluoroethylene (PTFE)/aluminum (Al) energetic materials with high-energy density have attracted extensive attention and have broad application prospects, but the low-energy release efficiency restricts their application. In this paper, oxide, bismuth trioxide (Bi₂O₃) or molybdenum trioxide (MoO₃) are introduced into PTFE/Al to improve the chemical reaction performance of energetic materials. The pressurization characteristics of PTFE/Al/oxide as pressure generators are compared and analyzed. The experiments show that the significantly optimized quasi-static pressure peak, impulse, and energy release efficiency (0.162 MPa, 10.177 s·kPa, and 0.74) are achieved for PTFE/Al by adding 30 wt.% Bi₂O₃. On the other hand, the optimal parameter obtained by adding 10% MoO₃ is 0.147 MPa, 9.184 s·kPa, and 0.68. Further, the mechanism of enhancing the energy release performance of PTFE/Al through oxide is revealed. The mechanism analysis shows that the shock-induced energy release performance of PTFE/Al energetic material is affected by the intensity of the shock wave and the chemical reaction extent of the material under the corresponding intensity. The oxide to PTFE/Al increases the intensity of the shock wave in the material, but the chemical reaction extent of the material decreases under the corresponding intensity.     

Effects of Al Particle Size on the Impact Energy Release of Al-Rich PTFE/Al Composites under Different Strain Rates

Polytetrafluoroethylene (PTFE)/Al reactive material with different aluminum particle sizes were prepared by molding and sintering, and the effect of aluminum particle size on the impact behavior of PTFE/Al reactive material with a mass ratio of 50:50 was investigated. The results show that aluminum particle size has significant effects on the shock-reduced reaction diffusion, reaction speed, and degree of reaction of the PTFE/Al reactive material. At a moderate strain rate, the reaction delay of PTFE/Al increased, and the reaction duration and degree decreased, with the increase of aluminum particle size. Under the strong impact of explosive loading, aluminum particle size has little effect on the reaction delay, which maintains at about 1.5 μs–2.5 μs, but the reaction durability and degree of reaction of PTFE/Al decrease with increasing aluminum particle size. There is also a strain rate threshold for the shock-induced reaction of PTFE/Al reactive material, which is closely related to aluminum particle size. The shock-induced reaction occurs when the strain rate threshold is exceeded.     

Influence of Impurities on the Front Velocity of Sputter Deposited Al/CuO Thermite Multilayers

CuO and Al thin films were successively deposited using direct current (reactive) magnetron sputter deposition. A multilayer of five bilayers was deposited on glass, which can be ignited by heating a Ti resistive thin film. The velocity of the reaction front which propagates along the multilayer was optically determined using a high-speed camera. During the deposition of the aluminum layers, air was intentionally leaked into the vacuum chamber to introduce impurities in the film. Depositions at different impurity/metal flux ratios were performed. The front velocity reaches a value of approximately 20 m/s at low flux ratios but drops to approximately 7 m/s at flux ratios between 0.6 and 1. The drop is rather abrupt as the front velocity stays constant above flux ratios larger than 1. This behavior is explained based on the hindrance of the oxygen transport from the oxidizer (CuO) to the fuel (Al).     

Formation Behavior and Reaction Characteristic of a PTFE/Al Reactive Jet

To reveal the expansion phenomenon and reaction characteristics of an aluminum particle filled polytetrafluoroethylene (PTFE/Al) reactive jet during the forming process, and to control the penetration and explosion coupling damage ability of the reactive jet, the temperature and density distribution of the reactive jet were investigated by combining numerical simulation and experimental study. Based on the platform of AUTODYN-3D code, the Smoothed Particle Hydrodynamics (SPH) algorithm was used to study the evolution behaviors and distribution regularity of the morphology, density, temperature, and velocity field during the formation process of the reactive composite jet. The reaction characteristic in the forming process was revealed by combining the distribution of the high-temperature zone in numerical simulation and the Differential Scanning Calorimeter/Thermo-Gravimetry (DSC/TG) experiment results. The results show that the distribution of the high-temperature zone of the reactive composite jet is mainly concentrated in the jet tip and the axial direction, and the reactive composite jet tip reacts first. Combining the density distribution in the numerical simulation and the pulsed X-ray experimental results, the forming behavior of the reactive composite jet was analyzed. The results show that the reactive composite jet has an obvious expansion effect, accompanied by a significant decrease in the overall density.     

The Effect of Various Si/Al,Na/Al Molar Ratios and Free Water on Micromorphology and Macro-Strength of Metakaolin-Based Geopolymer

The current work aimed to explore the effect of Na/Al ratios of 0.43, 0.53, 0.63, 0.73, 0.83, and 0.93, using NaOH to alter the molar ratio, on the mechanical properties of a geopolymer material, with fixing of the Si/Al molar ratio. While fixing the Na/Al molar ratio, alteration of the Si/Al ratios to 1.7, 1.75, 1.8, 1.85, 1.9, 1.95 was used, with silica fume and sodium silicate as a silica corrector. The influence on the micromorphology and macro-strength of samples was characterized through SEM, EDS, and compressive strength characterization methods. The results show that Si/Al and Na/Al molar ratios play a significant role in the microstructure and mechanical behavior of MK-based geopolymers, and revealed that the optimal molar Si/Al and Na/Al ratios for attaining maximum mechanical strength in geopolymers are 1.9 and 0.73, respectively. Under various Si/Al ratios, the macro-strength of the geopolymer mainly relies on the formation of NASH gel, rather than zeolites or silicate derivatives. The appropriate Na/Al molar ratio can contribute to the geopolymerization, but a ultra-high Na/Al molar ratio caused a high alkali state that destroyed the microstructure of the geopolymers. Regardless of the amount of water contained in the initial geopolymer raw material, the water content of Si/Al = 1.65 and Si/Al = 1.75 after curing for 10 days was almost the same, and the bound water content of the final geopolymer was maintained at about 15%. Structural water exists in geological polymer gels in the form of a chemical structure. It has effects on the structural performance strength, while free water affects the volume stability of the geological polymer. Overall, the current work provides a perspective on the elemental composition analysis, combined with the molecular structure and micromorphology, to explore the mechanical performance of geopolymers.     

Influence of Molding Parameters on Quasi-Static Mechanical Properties of Al-Rich Al/PTFE/TiH2 Active Materials

Preforming pressure and the pressure holding time are important parameters of the molding process, which directly affect the mechanical properties of materials. In order to obtain the best molding parameters of Al-rich Al/PTFE/TiH₂ composites, based on the quasi-static compression test, the influence of molding parameters on the mechanical properties of Al-rich Al/PTFE/TiH₂ composites was analyzed, and the microstructure characteristics of Al-rich Al/PTFE/TiH₂ specimens were analyzed by SEM. An X-ray diffractometer was used to analyze the phase of the residue after quasi-static compression experiment. The results show that: (1) With the increase in molding parameters (preforming pressure and the pressure holding time), the compressive strength, failure strain and toughness of Al-rich Al/PTFE/TiH₂ specimens first increase and then decrease. The best molding process parameters of Al-rich Al/PTFE/TiH₂ materials are preforming pressure 240 MPa and the pressure holding time 100 s. (2) For unsintering specimens, when the preforming pressure is less than 150 MPa, the porosity of the specimen increases slowly at first and then decreases. When the preforming pressure is greater than 150 MPa, the porosity of the specimen increases first and then decreases. When the pressure holding time is no more than 100 s, the porosity of the specimen decreases gradually. When the pressure holding time is more than 100 s, the porosity of the specimen increases first and then decreases. For sintered specimens, when the preforming pressure is less than 100 MPa, the porosity of the specimen decreases gradually. When the preforming pressure is greater than 100 MPa, the porosity of the specimen first increases and then decreases. With the increase in the pressure holding time, the porosity first increases and then decreases. For each preforming pressure specimen, compared with that before sintering, the porosity after sintering either decreases or increases. For each the pressure holding time specimen, the porosity increases after sintering compared with that before sintering. The microstructure of PTFE crystal inside the specimen is mainly planar PTFE crystal. The size and number of planar PTFE crystals are significantly affected by the molding parameters, which further affects the mechanical properties of Al-rich Al/PTFE/TiH₂ specimens. When the preforming pressure is less than 100 MPa, the planar PTFE crystals are small and few, which results in the worst mechanical properties of the specimens. When the preforming pressure is more than 100 MPa and does not contain 240 Mpa, the planar PTFE crystals are small and there are more of them, which results in better mechanical properties of the specimens. When the preforming pressure is 240 MPa, the planar PTFE crystals are large and numerous, which results in the best mechanical properties of the specimen. When the pressure holding time is 100 s, the planar PTFE crystals are large and there are more of them, which results in the best mechanical properties of the specimen. (3) The reactivity of Al-rich Al/PTFE/TiH₂ specimens with TiH₂ the content of 10% under quasi-static compression is not significantly affected by the molding parameters.     

Microstructure and Properties of Mg-Al-Ca-Mn Alloy with High Ca/Al Ratio Fabricated by Hot Extrusion

Mg-Al-Ca-Mn alloys with Ca/Al ≥ 1 of AX33, AX44, and AX55 were prepared by combining three processes of water-cooling semi-continuous cast, homogenization heat treatment, and hot extrusion. The as-fabricated alloys translated into composites consisting of α-Mg solid solution + granular Al₂Ca. These alloys exhibited some favourable properties such as a tensile strength of 324~350 MPa at room temperature and 187~210 MPa at elevated temperature of 423 K, an ignition temperature of 1292~1344 K, and so on. Variation trend between performance and content of Al and Ca is given in this paper. The result indicated that the emerged second-phase Al₂Ca in the alloys was beneficial to the improvement in mechanical properties, heat resistance, flame retardation, and corrosion resistance.     

Thermal Expansion Behavior of Co-Spray Formed Al-20Si/7075 Bimetallic Gradient Alloy

Bimetallic gradient alloys have attracted research attention recently due to their potential applications in the aerospace and automobile industries. In this study, Al-20Si/7075 bimetallic gradient alloys were successfully manufactured by co-spray forming and the roll process. We investigated the thermal expansion behavior of the gradient alloy. It was found that the coefficients of thermal expansion increased with silicon content and increased temperature, reaching the highest point at 573 K, after which they decreased on account of the relaxation of residual thermal stress and the silicon desolvation from the supersaturated aluminum phase. The measured thermal expansion coefficient can be roughly predicted through the traditional theoretical models. Our results revealed the thermal expansion behavior of Al-20Si/7075 bimetallic gradient alloys and would improve the development of new type aluminum–silicon alloy for electronic packaging.     

Development of Actuators for Repairing Cracks by Coating W Wires with Reactive Multilayers

The aim of this research work was to optimize the coating of tungsten wires with reactive multilayer thin films and promote an exothermic self-propagating reaction. The ultimate goal is to use this heat to liquify low melting temperature materials, and thus block crack propagation in metallic materials. Ni/Me (Me = Al, Ti) multilayers were deposited by a DC (direct current) magnetron sputtering onto tungsten wires with diameters of 0.05 and 0.20 mm. The depositions were carried out to obtain films with near equiatomic average chemical composition and a modulation period (bilayer thickness) between 20 and 50 nm. The cross-section of the films was analyzed using electron microscopy before and after electrical ignition. A new substrate holder was developed to improve the quality of the Al/Ni films, allowing a reduction in the defects previously observed. The Ni/Ti thin films showed no discernible defects, regardless of the substrate holder. However, after ignition, the Ni + Ti reaction occurred in a non-self-propagating mode. Passing an electric current through a wire (ϕ = 0.05 mm) coated with an Al/Ni thin film, promoted a flash of light that was associated with the start of a self-propagating reaction. The reaction product was a B2-AlNi intermetallic phase. W wires coated with reactive multilayers may contribute to crack filling, and have potential to be self-healing actuators.     

A Cleanable Self-Assembled Nano-SiO2/(PTFE/PEI)n/PPS Composite Filter Medium for High-Efficiency Fine Particulate Filtration

A silicon dioxide/polytetrafluoroethylene/polyethyleneimine/polyphenylene sulfide (SiO₂/PTFE/PEI/PPS) composite filter medium with three-dimensional network structures was fabricated by using PPS nonwoven as the substrate which was widely employed as a cleanable filter medium. The PTFE/PEI bilayers were firstly coated on the surfaces of the PPS fibers through the layer-by-layer self-assembly technique ten times, followed by the deposition of SiO₂ nanoparticles, yielding the SiO₂/(PTFE/PEI)₁₀/PPS composite material. The contents of the PTFE component were easily controlled by adjusting the number of self-assembled PTFE/PEI bilayers. As compared with the pure PPS nonwoven, the obtained SiO₂/(PTFE/PEI)₁₀/PPS composite material exhibits better mechanical properties and enhanced wear, oxidation and heat resistance. When employed as a filter material, the SiO₂/(PTFE/PEI)₁₀/PPS composite filter medium exhibited excellent filtration performance for fine particulate. The PM2.5 (particulate matter less than 2.5 μm) filtration efficiency reached up to 99.55%. The superior filtration efficiency possessed by the SiO₂/(PTFE/PEI)₁₀/PPS composite filter medium was due to the uniformly modified PTFE layers, which played a dual role in fine particulate filtration. On the one hand, the PTFE layers not only increase the specific surface area and pore volume of the composite filter material but also narrow the spaces between the fibers, which were conducive to forming the dust cake quickly, resulting in intercepting the fine particles more efficiently than the pure PPS filter medium. On the other hand, the PTFE layers have low surface energy, which is in favor of the detachment of dust cake during pulse-jet cleaning, showing superior reusability. Thanks to the three-dimensional network structures of the SiO₂/(PTFE/PEI)₁₀/PPS composite filter medium, the pressure drop during filtration was low.     

Preparation and Flame Retardant Properties of Calcium–Aluminium Hydrotalcite with Root Cutting Silicate Layers as Bamboo Flame Retardants

Bamboo has been widely used in architecture, decoration and other fields because of its advantages of short growth period, high strength and degradability. However, bamboo, as a combustible material like wood, are easy to burn and cause building fires. However, the existing bamboo water-based flame retardants have some shortcomings, such as strong hygroscopicity and easy loss, which limits the application of bamboo products. In order to improve the flame retardant performance of bamboo, CaAl-SiO₂ layered double hydroxide (LDH) as bamboo flame retardant was synthesised by coprecipitation method. The influence of preparation technology on CaAl–SiO₃–LDH structures and properties as well as the flame retardant and smoke suppression characteristics of flame retardant-treated bamboo was discussed. The results revealed that the crystallisation temperature, crystallisation time and crystallisation concentration of CaAl–SiO₃–LDHs considerably affected its structure and properties. The optimum technological parameters for preparing CaAl–SiO₃–LDHs by using the coprecipitation method are as follows: crystallisation temperature of 100 °C, crystallisation time of 9 h and Ca²⁺ solution molar concentration of 0.33 mol/L. Compared with nonflame-retardant wood, CaAl–SiO₃–LDH flame retardant treatment delayed the peak time of the heat release rate by 20 s and the ignition time by 77.78% and increased the carbon residue rate by 9.54%. This study can provide reference for the research of new flame retardant for bamboo products.     

Fire Properties of Bed Mattresses Focusing on the Fire Growth Rate and Flame Height

Bed mattresses are rated as products to cause a fire hazard because of their very high heat release rate among indoor combustibles. In this study, fire growth rate and flame height were measured through a series of combustion experiments on a full scale in order to provide information regarding mattress fire characteristics. The experiments were conducted in an open space, and bed mattresses as the test samples were installed at different installation heights (0~515 mm). The experiment results revealed that the higher the bed mattress was installed, the higher the fire growth rate, the heat release rate, and the flame height. Additionally, the time of the mattress to reach 1 MW was evaluated as the category “medium” in the NFPA 72 standards. The flame heights showed a good coincidence compared to the existing flame height model equations, proving the applicability of the model to the mattress combustion.     

Influence of Flame Retardants on the Melt Dripping Behaviour of Thermoplastic Polymers

Melt flow and dripping of the pyrolysing polymer melt can be both a benefit and a detriment during a fire. In several small-scale fire tests addressing the ignition of a defined specimen with a small ignition source, well-adjusted melt flow and dripping are usually beneficial to pass the test. The presence of flame retardants often changes the melt viscosity crucially. The influence of certain flame retardants on the dripping behaviour of four commercial polymers, poly(butylene terephthalate) (PBT), polypropylene (PP), polypropylene modified with ethylene-propylene rubber (PP-EP) and polyamide 6 (PA 6), is analysed based on an experimental monitoring of the mass loss due to melt dripping, drop size and drop temperature as a function of the furnace temperature applied to a rod-shaped specimen. Investigating the thermal transition (DSC), thermal and thermo-oxidative decomposition, as well as the viscosity of the polymer and collected drops completes the investigation. Different mechanisms of the flame retardants are associated with their influence on the dripping behaviour in the UL 94 test. Reduction in decomposition temperature and changed viscosity play a major role. A flow limit in flame-retarded PBT, enhanced decomposition of flame-retarded PP and PP-EP and the promotion of dripping in PA 6 are the salient features discussed.     

Low-Pressure H2, NH3 Microwave Plasma Treatment of Polytetrafluoroethylene (PTFE) Powders: Chemical,Thermal and Wettability Analysis

Functionalization of Polytetrafluoroethylene (PTFE) powders of ~6 μm particle size is carried out using low-pressure 2.45 GHz H₂, NH₃ microwave plasmas for various durations (2.5, 10 h) to chemically modify their surface and alter their surface energy. The X-ray Photoelectron Spectroscopy (XPS) analyses reveal that plasma treatment leads to significant defluorination (F/C atomic ratio of 1.13 and 1.30 for 10 h NH₃ and H₂ plasma treatments, respectively vs. 1.86 for pristine PTFE), along with the incorporation of functional polar moieties on the surface, resulting in enhanced wettability. Analysis of temperature dependent XPS revealed a loss of surface moieties above 200 °C, however, the functional groups are not completely removable even at higher temperatures (>300 °C), thus enabling the use of plasma treated PTFE powders as potential tribological fillers in high temperature engineering polymers. Ageing studies carried over a period of 12 months revealed that while the surface changes degenerate over time, again, they are not completely reversible. These functionalised PTFE powders can be further used for applications into smart, high performance materials such as tribological fillers for engineering polymers and bio-medical, bio-material applications.     

Effect of Laser Irradiation on Emissivity of Flame-Generated Nanooxides

The application of pyrometry to retrieve particle temperature in particulate-generating flames strictly requires the knowledge of the spectral behavior of emissivity of light-emitting particles. Normally, this spectral behavior is considered time-independent. The current paper challenges this assumption and explains why the emissivity of oxide nanoparticles formed in flame can change with time. The suggested phenomenon is related to transitions of electrons between the valence and conduction energy bands in oxides that are wide-gap dielectrics. The emissivity change is particularly crucial for the interpretation of fast processes occurring during laser-induced experiments. In the present work, we compare the response of titania particles produced by a flame spray to the laser irradiation at two different excitation wavelengths. The difference in the temporal behavior of the corresponding light emission intensities is attributed to the different mechanisms of electron excitation during the laser pulse. Interband transitions that are possible only in the case of the laser photon energy exceeding the titania energy gap led to the increase of the electron density in the conduction band. Relaxation of those electrons back to the valence band is the origin of the observed emissivity drop after the UV laser irradiation.     

Arizona porphyry copper/hydrothermal deposits II: crystal structure of ajoite, (K + Na)3Cu20Al3Si29O76(OH)16*~8H2O

A crystal from the type locality Ajo, AZ, yielded just enough intensity from streaked diffractions using synchrotron x-rays at the Advanced Photon Source to solve the crystal structure with composition (K + Na)3Cu20Al3Si29O76(OH)16* approximately 8H2O; triclinic, P1, a = 13.634(5) A, b = 13.687(7), c = 14.522(7), alpha = 110.83(1) degrees, beta = 107.21(1), gamma = 105.68(1); refined to a final R = 12.5%. Electron microprobe analysis yielded a similar chemical composition that is slightly different from the combined chemical and electron microprobe analyses in the literature. The ajoite structure can be described as a zeolitic octahedral-tetrahedral framework that combines the alternate stacking of edge-sharing octahedral CuO6 layers and curved aluminosilicate layers and strings. Channels bounded by elliptical 12-rings and circular 8-rings of tetrahedra contain (K and Na) ions and water. The Al atoms occupy some of the Si tetrahedral sites. Each Cu atom has near-planar bonds to four oxygen atoms plus two longer distances that generate a distorted octahedron. Valence bond estimates indicate that 8 oxygen atoms of 46 are hydroxyl. Only one alkali atom was located in distorted octahedral coordination, and electron microprobe analyses indicate K and Na as major substituents. The water from chemical analysis presumably occurs as disordered molecules of zeolitic type not giving electron density from diffraction. The high R factor results from structural disorder and many weak intensities close to detection level. The crystal chemistry is compared with shattuckite, Cu5(SiO3)4(OH)2, and planchéite, Cu8Si8O22(OH)4.H2O, both found in oxidized copper deposits of Arizona but only the former directly with ajoite.     

Ignition and Combustion Characteristic of B·Mg Alloy Powders

Boron and its alloys have been explored a lot and it is expected that they can replace pure aluminum powder in the energetic formulation of active materials. MgB₂ compounds were prepared and characterized by a combination of mechanical alloying and heat treatment. The ignition and combustion of boron–magnesium alloys were studied with the ignition wire method and laser ignition infrared temperature measurement. The results show that MgB₂ has good ignition characteristics with maximum ignition temperatures obtained by the two various methods of 1292 K and 1293 K, respectively. Compared with boron, the ignition temperature of MgB₂ is greatly reduced after alloying. The ignition reaction of MgB₂ mainly occurs on the surface and the ignition process has two stages. In the initial stage of ignition, the large flame morphology and combustion state are close to the combustion with gaseous Mg, whereas the subsequent combustion process is close to the combustion process of B. Compared with boron, the ignition temperature of MgB₂ is greatly reduced which suggests that MgB₂ may be used in gunpowder, propellant, explosives, and pyrotechnics due to its improved ignition performance.     

Fabrication of Manganese Oxide/PTFE Hollow Fiber Membrane and Its Catalytic Degradation of Phenol

P-aminophenol is a hazardous environmental pollutant that can remain in water in the natural environment for long periods due to its resistance to microbiological degradation. In order to decompose p-aminophenol in water, manganese oxide/polytetrafluoroethylene (PTFE) hollow fiber membranes were prepared. MnO₂ and Mn₃O₄ were synthesized and stored in PTFE hollow fiber membranes by injecting MnSO₄·H2O, KMnO₄, NaOH, and H₂O₂ solutions into the pores of the PTFE hollow fiber membrane. The resultant MnO₂/PTFE and Mn₃O₄/PTFE hollow fiber membranes were characterized using scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and thermal analysis (TG). The phenol catalytic degradation performance of the hollow fiber membranes was evaluated under various conditions, including flux, oxidant content, and pH. The results showed that a weak acid environment and a decrease in flux were beneficial to the catalytic degradation performance of manganese oxide/PTFE hollow fiber membranes. The catalytic degradation efficiencies of the MnO₂/PTFE and Mn₃O₄/PTFE hollow fiber membranes were 70% and 37% when a certain concentration of potassium monopersulfate (PMS) was added, and the catalytic degradation efficiencies of MnO₂/PTFE and Mn₃O₄/PTFE hollow fiber membranes were 50% and 35% when a certain concentration of H₂O₂ was added. Therefore, the manganese oxide/PTFE hollow fiber membranes represent a good solution for the decomposition of p-aminophenol.     

Perforation of Double-Spaced Aluminum Plates by Reactive Projectiles with Different Densities

Perforation behavior of 3 mm/3 mm double-spaced aluminum plates by PTFE/Al/W (Polytetrafluoroethylene/Aluminum/Tungsten) reactive projectiles with densities ranging from 2.27 to 7.80 g/cm³ was studied experimentally and theoretically. Ballistic experiments show that the failure mode of the front plate transforms from petalling failure to plugging failure as projectile density increases. Theoretical prediction of the critical velocities for the reactive projectiles perforating the double-spaced plates is proposed, which is consistent with the experimental results and well represents the perforation performance of the projectiles. Dimensionless formulae for estimating the perforation diameter and deflection height of the front plates are obtained through dimensional analysis, indicating material density and strength are dominant factors to determine the perforation size. High-speed video sequences of the perforation process demonstrate that high-density reactive projectiles make greater damage to the rear plates because of the generation of projectile debris streams. Specifically, the maximum spray angle of the debris streams and the crater number in the debris concentration area of the rear plate both increase with the projectile density and initial velocity.     

SiC/MoSi2-SiC-Si Oxidation Protective Coatings for HTR Graphite Spheres with Residual Si Optimized

SiC/MoSi₂-SiC-Si coatings for nuclear graphite spheres with different Si-Mo ratios were prepared through two-step pack cementation. XRD, SEM and EDS techniques were used to analyze the composition and microstructure of the coatings. The oxidation resistance performance of the composites at 1773 K, in static air, was investigated. The results showed that the SiC-MoSi₂-Si coating could be divided into a denser inner layer and a loose outer layer, as free Si would infiltrate into the inner micropores of the coating under capillary force. When the Si/Mo ratio of the second pack cementation was 7:1, the thickness of the denser inner layer basically reached the maximum and exhibited excellent oxidation resistance ability, with a weight gain of 0.19% after 200 h oxidation. The performance improvement was analyzed as a result of the addition of SiC and C powder in the pack cementation process, effectively increasing the phase interfaces to relax the thermal stress in the coating. With different Si-Mo ratios, the content of residual Si and the formation rate of SiO₂ glass layer on the coating surface were also different, thus affecting the anti-oxidation performance. The main reactions occurring at different stages of the oxidation curve were also discussed.