Early-Age Mechanical Characteristics and Microstructure of Concrete Containing Mineral Admixtures under the Environment of Low Humidity and Large Temperature Variation

The application of concrete containing mineral admixtures was attempted in Northwest China in this study, where the environment has the characteristics of low humidity and large temperature variation. The harsh environment was simulated by using an environmental chamber in the laboratory and four types of concrete were prepared, including ordinary concrete and three kinds of mineral admixture concretes with different contents of fly ash and blast-furnace slag. These concretes were cured in the environmental chamber according to the real curing conditions during construction. The compression strength, fracture properties, SEM images, air-void characteristics, and X-ray diffraction features were researched at the early ages of curing before 28 d. The results showed that the addition of fly ash and slag can improve the compression strength and fracture properties of concrete in the environment of low humidity and large temperature variation. The optimal mixing of mineral admixture was 10% fly ash and 20% slag by replacing the cement in concrete, which can improve the compression strength, initial fracture toughness, unstable fracture toughness, and fracture energy by 23.9%, 25.2%, 45.3%, and 22.6%, respectively, compared to ordinary concrete. Through the analysis of the microstructure of concrete, the addition of fly ash and slag can weaken the negative effects of the harsh environment of low humidity and large temperature variation on concrete microstructure and cement hydration.     

Study on the Physical and Chemical Properties of Cement-Based Grout Containing Coal–Fly Ash

To study the physical and chemical properties of grout containing fly ash, Class II fly ash was used as a mineral admixture and mixed with silicate cement to produce grout, and the rheological properties, strength properties, hydration properties, and microscopic mechanism were studied. The results of the study showed the following. The incorporation of fly ash reduced the thixotropic area of the composite cement slurry, which facilitated pumping in the pipeline conveying process. The inclusion of fly ash reduced the yield stress and plastic viscosity of the cement paste, but the rheological index increased and then decreased with the increase in fly ash, and the composite paste had the lowest degree of shear thinning at 30% fly ash inclusion. The incorporation of fly ash reduced the hydration exothermic rate and total hydration exothermic amount of the composite slurry and prolonged the hydration induction period, but the promotion effect of fly ash on the hydration rate of cement was obvious at 10% fly ash admixture. The admixture of fly ash increased the empty volume of the composite slurry, but the effect on the most probable aperture was not significant, and the porosity of the system increased, resulting in a decrease in compressive strength. The effect of adding fly ash on the hydration products was reflected mainly by the C-S-H gel produced by cement hydration and the change in calcium alumina and Ca(OH)₂. Fly ash does not directly participate in the hydration reaction of cement, but it can promote cement hydration and increase the reaction rate of cement. By analyzing the rheological properties, mechanical properties, and hydration properties of fly ash composite cement paste, the comprehensive analysis found that the rheological properties are excellent when the fly ash admixture is 20–30%, and the water–cement ratio can be reduced to improve the strength without affecting the pumping demand.     

Performance of Cement Paste with Denitrified Fly Ash Containing NH4HSO4

The denitrification process was completed in coal-fired power plants, resulting in the fly ash containing NH₄HSO₄. When this kind of fly ash with ammonia was applied to cement and concrete, there could be phenomena such as a retarded setting time, decreased compressive strength, and volume expansion. This paper mainly investigated the influence of fly ash containing NH₄HSO₄ on the properties of fly ash cement paste, and pastes with NaHSO₄ were set as the control samples. The research on Na⁺ in cement hydration was studied. The influence of NH₄HSO₄ content in fly ash on the properties of fly ash cement paste was also investigated. It was found that NH₄⁺ could greatly affect the properties of fly ash cement paste, such as significantly reducing the fluidity, prolonging the setting time, decreasing the compressive strength, increasing the drying shrinkage, decreasing the total heat released during the hydration, and affecting the content of calcium hydroxide hydrate. Increasing the ammonia content of the denitrified fly ash would reduce fluidity, retard its setting time, increase the porosity of the cement stone, and increase the number of pores with large sizes in the fly ash cement paste. The increase of porosity and pores with large sizes in cement decreases the compressive strength and increases the drying shrinkage of the fly ash cement paste.     

A Feasibility Study of Low Cement Content Foamed Concrete Using High Volume of Waste Lime Mud and Fly Ash for Road Embankment

This paper aims to study the feasibility of low cement content foamed concrete using waste lime mud (LM) and fly ash (FA) as mineral additives. The LM/FA ratio was first optimized based on the compressive strength. Isothermal calorimetry test, ESEM, and XRD were used to investigate the role of LM during hydration. Afterward, the optimized LM/FA ratio (1/5) was used to design foamed concrete with various wet densities (600, 700, 800 and 900 kg/m³) and LM–FA dosages (0%, 50%, 60%, 70% and 80%). Flowability measurements and mechanical measurements including compressive strength, flexural strength, splitting strength, elastic modulus, and California bearing ratio were conducted. The results show that the foamed concretes have excellent workability and stability with flowability within 170 and 190 mm. The high alkalinity of LM accelerated the hydration of FA, thereby increasing the early strength. The significant power functions were fitted for the relationships between flexural/splitting and compressive strength with all correlation coefficients (R²) larger with 0.95. The mechanical properties of the foamed concrete increased with the density increasing or LM–FA dosage decreasing. The compressive strength, tensile strength, CBR of all prepared foamed concretes were higher than the minimum requirements of 0.8 and 0.15 MPa and 8%, respectively in the standard.     

Strength Characteristics and Microstructure of Cement Stabilized Soft Soil Admixed with Silica Fume

Soft soil improvement is an important subject in civil engineering, and searching for an effective admixture is an important research. Silica fume (SF) is a kind of recycled material, it can be used in engineering as a pozzolanic material. The main objective of this study is to assess the effectiveness of industrial waste silica fume (SF) as an admixture to improve the cement stabilized soft soil. The unconfined compressive test (UCT) and scanning electron microscopy (SEM) test of cement stabilized soil with different SF contents and different curing times have been carried out. UCT after 28 days revealed that the addition of SF can effectively increase the strength of cement stabilized soil and reduce the amount of cement, and 1.5% SF content is considered optimum, excessive SF will not further increase the strength. SF helped to accelerate the cement hydration reaction and significantly improve the early-age strength of stabilized soil even at 3 days, which can improve construction efficiency in actual projects. SEM analyses shows that the proper SF content could make the hydration product calcium silicate hydrate gel (CSH) fill the pores and increase the strength of the material, but excessive SF will increase the large pores content of the material and reduce the strength. This provided a basis for application of SF in improving soft soil.     

Microstructure of CEM II/B-S Pastes Modified with Set Accelerating Admixtures

The presented paper aims to describe the influence of accelerating admixtures on the properties and microstructure of cement pastes and mortars. Blended slag cement CEM II/B-S containing two different clinkers (differing amounts of siliceous and aluminous phases) and four types of accelerators (calcium nitrate, sodium hydroxide, cement kiln dust, and crystal seeds) were used in research. Compressive strength tests (after 12, 24, 48 h of curing), Scanning Electron Microscope (SEM) observations together with an Energy Dispersive Spectroscopy (EDS) analysis, Mercury Intrusion Porosimetry (MIP) tests, and X-ray diffraction (XRD) analysis were conducted. Results have shown that SEM and EDS examination of the microstructure of cement pastes modified with accelerating admixtures at the observed points did not reveal differences that would be sufficient to explain the changes in compressive strength. Still, the increase in amorphous phase content indicates a faster hydration reaction rate for all pastes modified with accelerating admixture. It is backed up also by lower non-hydrated compounds content. All admixtures accelerate the hydration reaction of calcium silicate phases of cement, but only NaOH and cement kiln dust (CKD) influence the aluminate phase reaction rate. The pore volume is independent of the clinker type, while the pore size distribution is not.     

Degradation Law and Service Life Prediction Model of Tunnel Lining Concrete Suffered Combined Effects of Sulfate Attack and Drying–Wetting Cycles

The present study explored the degradation law and service life prediction of tunnel lining concrete with different mineral admixtures under coupled actions of sulfate attack (SA) and drying–wetting (DW) cycles. The deterioration resistance coefficient (DRC) of compressive strength and influence coefficients of sulfate concentration, mineral admixture content, water/binder (w/b) ratio, and curing regime on DRC were studied. After that, a new service life prediction model based on damage mechanics was developed and analyzed. Results show that, by increasing the DW cycles, the DRC first increases and then decreases. DRCs of Ordinary Portland cement (OPC), fly ash (FA), and ground granulated blast-furnace slag (GGBS) concrete linearly decrease with the increase of sulfate concentration, while the silica fume (SF) concrete displays a two-stage process; by increasing the admixture content, the DRCs of FA and GGBS concrete exhibit two distinct stages, while the SF concrete depicts a three-stage process; increasing the w/b ratio linearly decreases the DRC; the DRC of curing regime was sequenced as standard curing (SC) > fog curing (FC) > water curing (WC) > same condition curing (SCC). Based on the experimental results, the service life prediction model is applied and validated. The validation results show that the proposed model can accurately predict the lifetime of concrete with different mix proportions. Furthermore, it is found that the mineral admixture can effectively improve the lifetime of concrete, and the composite mineral admixture is more effective than a single mineral admixture in improving the lifetime of concrete.     

Research on Curing Water Demand of Cementing Material System Based on Hydration Characteristics

The performance of cover concrete is acknowledged as a major factor governing the degradation of concrete structures. Curing plays a vital role in the development of concrete durability. The effects of different water-binder ratios and mineral admixtures on the curing water demand of concrete were studied by the surface water absorption test. Combined with the characteristics of the hydration heat and chemically bound water of the composition cementing material system, the law of variation for curing water demand was analyzed. The results show that the addition of mineral admixtures can reduce the early hydration rate and hydration exothermic characteristics, and the hydration degree decreases with the increase of mineral admixtures. Due to the filling effect and active effect, the addition of fly ash (FA) and ground granulated blast slag (GGBS) reduces the curing water demand. The curing water demand of cover concrete decreases with the increase of mineral admixture content, and the curing water demand of pure water is the maximum and that of mix FA and GGBS is the minimum. Moreover, there is a strong correlation between the cumulative curing water demand and the chemically bound water content, indicating that the power of water migration mainly comes from the hydration activity of the cementing material system. The results provide a theoretical basis for the fine control of a concrete curing system.     

The Properties of Lightweight Aggregates Pre-Coated with Cement Pastes and Their Suitability for Concrete

One of the biggest technological problems connected with the production of lightweight concretes made of porous aggregates is their much higher water absorption, which may cause on the one hand workability loss, and on the other hand excess water content in concrete. The aim of this research was to assess the effect of impregnation of lightweight aggregates (LWAs) with cement paste on their properties and to verify its effectiveness in concretes. Three types of lightweight aggregates differing in porosity and pore structure (sintered fly ash Lytag, expanded clay: Leca and Liapor) were selected for the tests. The following parameters were taken into consideration in the research program: LWA type and size, LWA initial moisture content, strength, and rheology of cement pastes. The tests of 22 different aggregates, plain and coated with cement paste, included density, crushing strength, and development of water absorption in time. The research program proved that porous aggregates, due to their impregnation with cement pastes, may be effectively sealed and strengthened. All tested LWAs showed a considerable decrease in water absorption by up to 71%. However, only Lytag aggregate showed a visibly enhanced crushing strength. Verification of effectiveness of aggregate sealing on the enhancement of concrete properties showed both a considerable reduction in water absorption of composites (by up to 52%) and a very high increase in their strength (by up to 107%).     

Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete

Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedure to analyze the optimum usage of slag for the compressive strength of concrete. This numerical procedure starts with a blended hydration model that simulates cement hydration, slag reaction, and interactions between cement hydration and slag reaction. The amount of calcium silicate hydrate (CSH) is calculated considering the contributions from cement hydration and slag reaction. Then, by using the CSH contents, the compressive strength of the slag-blended concrete is evaluated. Finally, based on the parameter analysis of the compressive strength development of concrete with different slag inclusions, the optimum usage of slag in concrete mixtures is determined to be approximately 40% of the total binder content. The proposed model is verified through experimental results of the compressive strength of slag-blended concrete with different water-to-binder ratios and different slag inclusions.     

Influence of Calcined Flue Gas Desulfurization Gypsum and Calcium Aluminate on the Strength and AFt Evolution of Fly Ash Blended Concrete under Steam Curing

In order to improve the early strength of fly ash blended cement concrete under steam curing conditions, fly ash was partly substituted by calcined flue gas desulfurization (FGD) gypsum and active calcium aluminate. The effect of the composition and curing condition on the workability, mechanical property, and volume stability was systematically evaluated. The variety of hydration products and the evolution was determined by XRD to explore the formation kinetic of ettringite. Results show that the addition of calcined FGD gypsum and active calcium aluminate is able to improve the early compressive strength but using more FGD gypsum and a high sulfur aluminum ratio leads to a reduction in compressive strength from 28 to 90 days due to the increment of ettringite and crystallization of dihydrate gypsum. Both the free expansion ratio and limited expansion exhibited a continuous increasement with time, especially in the first 14 days of testing. Cracks were not observed on the surface of samples immersed in water for a year. The improvement of strength and shrinkage resistance is mainly due to the formation of ettringite generated before 14 days and the precipitation was highly limited from 14 to 28 days. Moreover, the characteristic peak of gypsum appeared after 28 days, indicating the conversion of partial of calcined FGD gypsum. The work presented here provides a new solution for improving the early strength of fly ash concrete without reducing the later strength and consuming extra energy.     

The Performance of Concrete Made with Secondary Products—Recycled Coarse Aggregates,Recycled Cement Mortar,and Fly Ash–Slag Mix

The properties of cement concrete using waste materials—namely, recycled cement mortar, fly ash–slag, and recycled concrete aggregate—are presented. A treatment process for waste materials is proposed. Two research experiments were conducted. In the first, concretes were made with fly ash–slag mix (FAS) and recycled cement mortar (RCM) as additions. The most favorable content of the concrete additive in the form of RCM and FAS was determined experimentally, and their influence on the physical and mechanical properties of concrete was established. For this purpose, 10 test series were carried out according to the experimental plan. In the second study, concretes containing FAS–RCM and recycled concrete aggregate (RCA) as a 30% replacement of natural aggregate (NA) were prepared. The compressive strength, frost resistance, water absorption, volume density, thermal conductivity, and microstructure were researched. The test results show that the addition of FAS–RCM and RCA can produce composites with better physical and mechanical properties compared with concrete made only of natural raw materials and cement. The detailed results show that FAS–RCM can be a valuable substitute for cement and RCA as a replacement for natural aggregates. Compared with traditional cement concretes, concretes made of FAS, RCM, and RCA are characterized by a higher compressive strength: 7% higher in the case of 30% replacement of NA by RCA with the additional use of the innovative FAS–RCM additive as 30% of the cement mass.     

Experimental Research on Mechanical and Shrinkage Properties of Alkali Activated Low-Carbon Green Concrete

This paper describes orthogonal experiments to investigat the effects of content of fly ash and slag, sol ratio, modulus of sodium silicate and expander on the compressive strength and shrinkage of alkali activated low-carbon green concrete (AAGC) of different ages. The microstructures and hydration product compositions of AAGC with different proportions were further studied by Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD) and Mercury Intrusion Porosimetry (MIP). The results show that with an increase of fly ash content, the compressive strength of AAGC gradually decreases, the decline of compressive strength at 28 d is smaller than that of 7 d, and the shrinkage strain gradually increases at 28 d. As the sol ratio increases, the compressive strength increases first and then decreases. When the sol ratio is 0.42, the compressive strength is maximal at 28 d; the same is true for compressive strength at 7 d. Additionally, an increase of sol ratio can reduce the shrinkage strain at 28 d. Finally, when the sol ratio was 0.46, the shrinkage decreased by 30.5% compared with 0.40 at 28 d. As the modulus of sodium silicate (M_s) increases, the compressive strength first increases and then decreases. When M_s is 1.4, the compressive strength reaches the maximum. As M_s increases, the shrinkage strain decreases first and then increases at 28 d. When M_s is 1.0, the shrinkage strain is the maximum at 28 d. Finally, with an increase in the content of expander, the compressive strength decreases at 7 d and 28 d, and the shrinkage strain decreases at 28 d. The shrinkage strain at 28 d is the minimum with 9% content. AAGC mixed with a small amount of fly ash and expander has more hydration products and significantly reduced cracks. In addition, the proportion of small hole volume of AAGC increases, while the proportion of large hole volume decreases. AAGC mixed with fly ash and slag without expander has more unhydrated particles and its structure is loose.     

Fly Ash-Based Eco-Efficient Concretes: A Comprehensive Review of the Short-Term Properties

Development of sustainable concrete as an alternative to conventional concrete helps in reducing carbon dioxide footprint associated with the use of cement and disposal of waste materials in landfill. One way to achieve that is the use of fly ash (FA) as an alternative to ordinary Portland cement (OPC) because FA is a pozzolanic material and has a high amount of alumina and silica content. Because of its excellent mechanical properties, several studies have been conducted to investigate the use of alkali-activated FA-based concrete as an alternative to conventional concrete. FA, as an industrial by-product, occupies land, thereby causing environmental pollution and health problems. FA-based concrete has numerous advantages, such as it has early strength gaining, it uses low natural resources, and it can be configurated into different structural elements. This study initially presents a review of the classifications, sources, chemical composition, curing regimes and clean production of FA. Then, physical, fresh, and mechanical properties of FA-based concretes are studied. This review helps in better understanding of the behavior of FA-based concrete as a sustainable and eco-friendly material used in construction and building industries.     

The Influence of HEMC on Cement and Cement-Lime Composites Setting Processes

In this article, the effect of hydroxyethyl methyl cellulose (HEMC), which is a polymeric viscosity modifying admixture on the mineral based composites setting processes, was studied. Previous studies available in the literature included the evaluation of the influence of this admixture on the hydration processes of cement or lime pastes. In this paper, the analysis of this issue was extended to include cement-lime composites. The composition of the pastes and mortars differed in the type of binder (the tests were carried out on cement-based and cement-lime-based materials, in which the cement was replaced in 50% with hydrated lime), as well as the amount and viscosity of the admixture. The study of mortars setting processes and hardening processes using the ultrasonic method was supplemented in the work with calorimetric measurements and phases analysis by the X-ray diffraction method. Finally, it was found that the HEMC reduces the rate of a hydration reaction in cement and cement-lime pastes. The amount of admixture used has a greater influence on the changes taking place during the setting process than the admixture viscosity or the type of binder.     

Effect of Nano-Magnesium Oxide on the Expansion Performance and Hydration Process of Cement-Based Materials

Many scholars are concerned about the effect of nano-MgO as an expansion agent on the performance of cement-based materials at an early age, but over a long period less attention is paid to expansion stability and mechanical properties. This article examines the influence of nano-MgO on the long-term consistency, fluidity, expansion stability, hydration, and mechanical properties of 30% fly ash cement-based materials and improves research into nano-MgO as an expansion agent. Expansion performance, flexural and compressive strength, and stability after boiling and autoclave treatment were tested for specimens mixed with a 2, 4, 6, 8 and 10% cementitious material mass of nano-MgO. X-ray diffraction (XRD) and scanning electronic microscopy (SEM) were employed to study their hydration process and microstructure. The results showed that nano-MgO had an obvious effect on the consistency, fluidity and expansion performance of cement paste. After curing in water for 365 days and autoclaving thereafter, the hydration of nano-MgO was relatively complete. The volumetric expansion pressure of the magnesium hydroxide (Mg(OH)₂) crystals and the crystallization pressure generated after their continuous precipitation were the main reasons for the expansion of the slurry. Nano-MgO improved the microstructure of cement paste and significantly enhanced its long-term flexural strength and compressive strength. When the content of nano-MgO was less than 10%, the cement with 30% fly ash had good long-term stability with the potential to compensate for the shrinkage of large-volume concrete.     

Design and Evaluation of an Ultrahigh-Strength Coral Aggregate Concrete for Maritime and Reef Engineering

In this paper, an ultrahigh-strength marine concrete containing coral aggregates is developed. Concrete fabricated from marine sources is considered an effective and economical alternative for marine engineering and the construction of remote islands. To protect sea coral ecosystems, the coral aggregates used for construction are only efflorescent coral debris. To achieve the expected mechanical performance from the studied concrete, an optimal mixture design is conducted to determine the optimal proportions of components, in order to optimize the compressive strength. The mechanical properties and the autogenous shrinkage, as well as the heat flow of early hydration reactions, are measured. The hydration products fill up the pores of coral aggregates, endowing our concrete with flowability and self-compacting ability. The phases in the marine concrete are identified via X-ray diffraction analysis. The 28-day compressive and flexural strength of the developed marine concrete achieve 116.76 MPa and 18.24 MPa, respectively. On account of the lower cement content and the internal curing provided by coral aggregates, the volume change resulting from autogenous shrinkage is only 63.11% of that of ordinary reactive powder concrete.     

Strength Characteristics and Microstructure Analysis of Alkali-Activated Slag–Fly Ash Cementitious Material

Modifying the admixture of alkali-activated cementitious materials using components such as fly ash and fine sand may reduce CO₂ emissions and conserve natural resources and energy. This study adopted strength testing, scanning electron microscopy, and mercury intrusion porosimetry to investigate the influence of different admixtures on the compressive strength and flexural strength of alkali slag cementing materials and the microstructure characteristics of hardened slurry under the action of load. The flexural strength of alkali slag cement slurry and mortar was reduced by replacing slag powder with fly ash. Content of fine sand less than 20% had little effect on the strength of alkali slag cement mortar; however, when the content of fine sand exceeded 30%, the strength decreased significantly. The hydration degree at 3 d was large, and the density of slurry increased with the extension of age. Increased fly ash or fine sand content decreased the density of the slurry, and increased fly ash resulted in a large number of unhydrated fly ash particles in the cementitious materials. Addition of fine sand resulted in a large number of microcracks in the slurry, which gradually decreased with the extension of hydration age.     

Geopolymer Recycled Aggregate Concrete: From Experiments to Empirical Models

Ordinary cement concrete is a popular material with numerous advantages when compared to other construction materials; however, ordinary concrete is also criticized from the public point of view due to the CO₂ emission (during the cement manufacture) and the consumption of natural resources (for the aggregates). In the context of sustainable development and circular economy, the recycling of materials and the use of alternative binders which have less environmental impacts than cement are challenges for the construction sector. This paper presents a study on non-conventional concrete using recycled aggregates and alkali-activated binder. The specimens were prepared from low calcium fly ash (FA, an industrial by-product), sodium silicate solution, sodium hydroxide solution, fine aggregate from river sand, and recycled coarse aggregate. First, influences of different factors were investigated: the ratio between alkaline activated solution (AAS) and FA, and the curing temperature and the lignosulfonate superplasticizer. The interfacial transition zone of geopolymer recycled aggregate concrete (GRAC) was evaluated by microscopic analyses. Then, two empirical models, which are the modified versions of Feret’s and De Larrard’s models, respectively, for cement concretes, were investigated for the prediction of GRAC compressive strength; the parameters of these models were identified. The results showed the positive behaviour of GRAC investigated and the relevancy of the models proposed.     

Properties of Concretes Incorporating Recycling Waste and Corrosion Susceptibility of Reinforcing Steel Bars

In this paper, properties of concretes incorporating recycling waste and corrosion susceptibility of reinforcing steel bars were studied. It was established that fineness of ground granulated blast furnace slag (GGBFS) and fly ash (FA) and their simultaneous combination have an influence on the kinetics of strength development of Portland cements and concretes. The compressive strength of concrete containing 10% by mass of GGBFS and 10% by mass of FA even exceeds the compressive strength of control concrete by 6.5% and concrete containing 20% by mass of GGBFS by 8.8% after 56 days of hardening. The formation of the extra amount of ettringite, calcium hydrosilicates as well as hydroaluminosilicates causes tightening of a cement matrix of concrete, reducing its water absorption, and improving its resistance to freezing and thawing damage.