The Effects of Different Fine Recycled Concrete Aggregates on the Properties of Mortar

The practical use of recycled concrete aggregate produced by crushing concrete waste reduces the consumption of natural aggregate and the amount of concrete waste that ends up in landfills. This study investigated two methods used in the production of fine recycled concrete aggregate: (1) a method that produces fine as well as coarse aggregate, and (2) a method that produces only fine aggregate. Mortar specimens were tested using a variety of mix proportions to determine how the characteristics of fine recycled concrete aggregate affect the physical and mechanical properties of the resulting mortars. Our results demonstrate the superiority of mortar produced using aggregate produced using the second of the two methods. Nonetheless, far more energy is required to render concrete into fine aggregate than is required to produce coarse as well as fine aggregate simultaneously. Thus, the performance benefits of using only fine recycled concrete aggregate must be balanced against the increased impact on the environment.     

The Effect of Cementitious Materials on the Engineering Properties and Pore Structure of Concrete with Recycled Fine Aggregate

With the rapid development of urbanization, the construction industry consumes a lot of cement and produces a large amount of construction waste. To overcome this situation, the rational use of recycled aggregate produced from waste concrete is one of solutions. In some countries, the building industry has approved the use of recycled coarse aggregates in concrete, with some limits. However, practically all existing standards and regulations prohibit the use of recycled fine aggregate (RFA) in concrete. Therefore, study on improving the performance of RFA concrete is vital. In this study, the effects of fly ash and GGBS on concrete with RFA were investigated. Compressive strength, pore structure, drying shrinkage and accelerated carbonation were tested. The correlation between the pore structure and properties of concrete was analyzed. The results show that adding fly ash and GGBS to RFA concrete increased its compressive strength, modified pore structure, reduced drying shrinkage, and even achieved higher compressive strength and lower drying shrinkage than normal concrete. The compressive strength was mainly affected by the capillary pores, and the carbonation was mainly affected by the gel pores.     

Influence of Impregnation of Recycled Concrete Aggregate on the Selected Properties of Concrete

The paper focuses on investigating the effect of impregnation of recycled concrete aggregate on the mechanical and durability properties of concrete using this aggregate. Cement paste, limewater and diluted water glass were used to impregnate the aggregate. Both a single impregnation and a double impregnation using two different solutions were carried out. A total of four groups of concrete series, with two values of w/c ratio (0.45 and 0.60), were made. Concrete made using the impregnated aggregate was tested and the results were compared with those of concrete made using untreated recycled aggregate of the same kind. The results indicate that impregnation of aggregate improves the mechanical properties of concrete in many cases but reduces its resistance to cyclic freezing and thawing. Furthermore, in the case of impregnation with two solutions, the order in which the impregnants are applied influences the effect obtained. Using the results received, the impregnation methods were ranked in order from best to worst. The best impregnation method proved to be with cement paste, followed by diluted water glass, while the worst results were obtained with limewater, followed by diluted water glass.     

Correlation Analysis of Ultrasonic Pulse Velocity and Mechanical Properties of Normal Aggregate and Lightweight Aggregate Concretes in 30–60 MPa Range

This study classified the strength of normal aggregate concrete (NC) and lightweight aggregate concrete (LC) into three levels (30, 45, and 60 MPa). In particular, the compressive strength, ultrasonic pulse velocity, and elastic modulus were measured and analyzed at the ages of 1, 3, 7, and 28 days to establish the correlation between the compressive strength and the ultrasonic pulse velocity and between the elastic modulus and the ultrasonic pulse velocity. In addition, this study proposed strength and elastic modulus prediction equations as functions of the ultrasonic pulse velocity. The developed equations were compared with previously proposed strength prediction equations. The results showed that the measured mechanical properties of NC tended to be higher at all ages than in LC. However, LC45 exhibited relatively high compressive strength compared to NC45. The relative mechanical properties of LC compared to NC were the highest at 45 MPa and the lowest at 60 MPa. The relative ultrasonic pulse velocity converged at all levels as the age increased. Moreover, the correlation between the compressive strength and the ultrasonic pulse velocity in LC exceeded that of NC, and in LC, the correlation coefficient decreased as the strength increased. The correlation coefficients between the elastic modulus and the ultrasonic pulse velocity were high at all levels except for LC45. Finally, this study proposed compressive strength and elastic modulus prediction equations as an exponential function of LC. The proposed equations outperformed the previously proposed strength prediction equations.     

Effect of Lightweight Aggregate Impregnation on Selected Concrete Properties

The impregnation of lightweight aggregate (LWA) is an alternative method to its pre-moistening, which is used to limit the loss of fresh concrete workability due to the aggregate’s ability to absorb a great amount of mixing water. The aim of this study was to access the effectiveness, by pre-coating LWAs with cement paste, in modifying the properties of concrete composites. Two types of lightweight aggregates (Lytag and Leca) characterized with a relatively open-structure shell were selected. The other changeable parameters taken into consideration in this research were: LWA size, initial moisture of aggregate before the impregnation process and type of cement paste applied as an impregnant. Sixteen concretes prepared with pre-moistened and pre-coated lightweight aggregates were subject to a density test in different moisture conditions, a water absorption test and a compressive strength test. On the one hand, the pre-coating of LWAs with cement paste resulted in a relatively slight increase in concrete density (by up to 19%) compared to the pre-moistening of LWAs. On the other hand, it caused a very significant reduction (by up to 52%) in the composite’s water absorption and an incomparably greater growth (by up to 107%) in compressive strength. The most crucial factors determining the effectiveness of impregnation of LWAs with cement pastes in improvement of composite properties were the aggregate type and its size. The composition of impregnating slurry and the initial moisture content of LWA before pre-coating also mattered.     

Relationship of Different Properties from Non-Destructive Testing of Heavy Concrete from Magnetite and Serpentinite

Radiation-shielding concrete has been analyzed by several methods of destructive and non-destructive testing (NDT). Concretes made of crushed basalt, magnetite, serpentinite, and two different types of cement (Portland cement CEM I and slag cement CEM III/A) were studied. In this study, we analyzed concrete columns with a height of 1200 mm and a cross-section of 200 × 200 mm². The top and bottom of the column were analyzed using data from compressive strength, dynamic modulus of elasticity, water penetration, and diffusion coefficients derived from the electrical resistivity test. This article presents the properties of fresh concrete and concrete after two years of setting. It was determined how the different ratios of basalt, magnetite, and serpentinite affect the individual measured parameters. Furthermore, correlation relations between individual resulting values were analyzed. It was observed that compressive strength generally does not correlate with other results. The diffusion coefficient correlated well with density and water penetration. Little or no correlation was observed in the diffusion coefficient with compressive strength and modulus of elasticity. The results of the study make it possible to refine the testing of heavy concretes in terms of electrical resistivity, and point to the possible use of NDT methods. The results also show which composition of heavy concrete is better in terms of effective diffusivity.     

Prediction Model for Compressive Strength of Porous Concrete with Low-Grade Recycled Aggregate

As the first batch of products after the resource utilization of construction and demolition waste, low-grade recycled aggregate (RA) has not been fully utilized, which hinders the development of the comprehensive recycling industry of construction waste. Therefore, this paper studies the mechanical properties of porous concrete (POC) with low-grade RA. An improved relationship between porosity and compressive strength of brittle, porous materials is used to express the compressive strength of POC with recycled aggregate (RPOC), and the prediction for compressive strength of porous concrete with low-grade RA is constructed by analyzing the mechanism of compressive damage. The results show: the compressive strength of porous concrete decreases with the addition of low-grade recycled aggregate, but the effect is not obvious when the replacement rate is less than 25%. The error range of the relationship between porosity and compressive strength of RPOC is basically within 15% after improvement. The prediction model for compressive strength based on the ideal sphere model of aggregate can accurately reflect the compressive strength of porous concrete with low-grade RA. The results of this study can provide a reference for the staff to learn about the functional characteristics of recycled products in advance and provide security for the actual project.     

Experimental Investigation on Mechanical and Thermal Properties of Concrete Using Waste Materials as an Aggregate Substitution

The continuous growth of the concrete industry requires an increased quantity of cement and natural aggregates year after year, and it is responsible for a major part of the global CO₂ emissions. These aspects led to rigorous research for suitable raw materials. Taking into account that these raw materials must have a sustainable character and also a low impact on environmental pollution, the replacement of the conventional components of concrete by residual waste can lead to these targets. This paper’s aim is to analyze the density, compressive strength and the thermal conductivity of nine concrete compositions with various rates of waste: four mixes with 10%, 20%, 40% and 60% chopped PET bottles aggregates and 10% fly ash as cement partial substitution; a mix with 60% waste polystyrene of 4–8 mm and 10% fly ash; a mix with 20% waste polystyrene of 4–8 mm, 10% waste polystyrene of 0–4 mm and 10% fly ash; a mix with 50% waste polystyrene of 4–8 mm, 20% waste polystyrene of 0–4 mm and 20% fly ash two mixes with 10% fly ash and 10% and 40% waste sawdust, respectively. Using 60% PET aggregates, 60% polystyrene granules of 4–8 mm, or 20% polystyrene of 0–4 mm together with 50% polystyrene of 4–8 mm led to the obtainment of lightweight concrete, with a density lower than 2000 kg/m³. These mixes also registered the best results from a thermal conductivity point of view, after the concrete mix with 40% saw dust. Regarding compressive strength, the mix with 10% PET obtained a result very close to the reference mix, while those with 20% PET, 40% PET, 30% polystyrene, and 10% saw dust, respectively, registered values between 22 MPa and 25 MPa, values appropriate for structural uses.     

Mineral Addition and Mixing Methods Effect on Recycled Aggregate Concrete

This paper presents influence of treatment and mixing methods on recycled aggregate concretes (RAC) designed regarding various techniques. Absolute Volume Method (AVM) according to TS 802, Equivalent Mortar Volume Method (EMV), silica fume (SF) as a mineral addition were considered in the design of concretes. In total, four groups of concretes were produced in the laboratory: (1) natural aggregate concrete (NAC) designed with AVM as control concrete, (2) RAC designed with AVM as control RAC, (3) RAC with SF as a mineral addition designed with AVM as treated RAC and (4) RAC designed with EMV as treated RAC. The tests were performed at 28th days and the statistical analysis were made on the test results. According to the results, EMV and SF increased the compressive strength of concretes and this resulted an increase in the strength class of concrete. A significant statistical difference between the concretes were determined. According to multiple comparison analysis, it was found that especially there was a significant relationship among NAC, RAC and RAC-EMV. In addition, it was recommended that EMV and AVM with 5% SF could be used in the design of RAC rather than AVM only to achieve the target strength class C30/37.     

Predicting the Mechanical Properties of RCA-Based Concrete Using Supervised Machine Learning Algorithms

Environment-friendly concrete is gaining popularity these days because it consumes less energy and causes less damage to the environment. Rapid increases in the population and demand for construction throughout the world lead to a significant deterioration or reduction in natural resources. Meanwhile, construction waste continues to grow at a high rate as older buildings are destroyed and demolished. As a result, the use of recycled materials may contribute to improving the quality of life and preventing environmental damage. Additionally, the application of recycled coarse aggregate (RCA) in concrete is essential for minimizing environmental issues. The compressive strength (CS) and splitting tensile strength (STS) of concrete containing RCA are predicted in this article using decision tree (DT) and AdaBoost machine learning (ML) techniques. A total of 344 data points with nine input variables (water, cement, fine aggregate, natural coarse aggregate, RCA, superplasticizers, water absorption of RCA and maximum size of RCA, density of RCA) were used to run the models. The data was validated using k-fold cross-validation and the coefficient correlation coefficient (R²), mean square error (MSE), mean absolute error (MAE), and root mean square error values (RMSE). However, the model’s performance was assessed using statistical checks. Additionally, sensitivity analysis was used to determine the impact of each variable on the forecasting of mechanical properties.     

Influence of Recycled Fine Aggregate Content on Properties of Soft Soil Solidified by Industrial Waste Residue

The influence of recycled fine aggregate content on the properties of soft soil solidified by industrial waste residue was systematically studied. First, the addition of recycled fine aggregate may provide skeleton support, which was conducive to improving the solidification properties. Comparing the addition of recycled fine aggregate content and a composite solidification agent separately, the compressive strength increased 48.01 times and 1.32 times, respectively. Second, the composition and quantity of the hydration products were analyzed by X-ray diffraction (XRD) and thermal gravity analysis (TG/DTG). In addition to silicon dioxide and aluminum oxide, a number of new minerals, including hydrated calcium silicate, calcium hydroxide and ettringite, were produced under different recycled fine aggregate contents. The diffraction peak of hydrated calcium hydroxide was weak, which indicated that the crystallinity and relative content was low. The main reason for this was that it was consumed as the activator of the secondary hydration reaction of blast furnace slag. With the increase in recycled fine aggregate content, the total weight loss (hydration products, crystal water, impurities) increased significantly, at rates of 6.9%, 7.0%, 7.2%, 8.8% and 9.7%. The addition of recycled fine aggregate does not change the composition and quantity of the hydration products, and the increased weight loss in this part might be caused by the cement paste attached to the surface of the recycled fine aggregate. Finally, their microstructure was analyzed by scanning electron microscopy (SEM). Larger and more pores appeared in the solidification system with the increase in recycled fine aggregate, and a large amount of ettringite was prepared. An excess in recycled fine aggregate caused more pores, and the negative impact of too many pores exceeded the lifting effect of the aggregate, resulting in the decline of its mechanical properties. Therefore, there was a suitable range for the use of recycled fine aggregate, which was not more than 40%. In conclusion, recycled fine aggregate not only acts as a skeleton to improve solidification strength, but could also realize the comprehensive utilization of waste, which provided a new scheme for solid waste utilization and soft soil solidification.     

The Mechanical Properties and Damage Evolution of UHPC Reinforced with Glass Fibers and High-Performance Polypropylene Fibers

Due to the sharp and corrosion-prone features of steel fibers, there is a demand for ultra-high-performance concrete (UHPC) reinforced with nonmetallic fibers. In this paper, glass fiber (GF) and the high-performance polypropylene (HPP) fiber were selected to prepare UHPC, and the effects of different fibers on the compressive, tensile and bending properties of UHPC were investigated, experimentally and numerically. Then, the damage evolution of UHPC was further studied numerically, adopting the concrete damaged plasticity (CDP) model. The difference between the simulation values and experimental values was within 5.0%, verifying the reliability of the numerical model. The results indicate that 2.0% fiber content in UHPC provides better mechanical properties. In addition, the glass fiber was more significant in strengthening the effect. Compared with HPP-UHPC, the compressive, tensile and flexural strength of GF-UHPC increased by about 20%, 30% and 40%, respectively. However, the flexural toughness indexes I₅, I₁₀ and I₂₀ of HPP-UHPC were about 1.2, 2.0 and 3.8 times those of GF-UHPC, respectively, showing that the toughening effect of the HPP fiber is better.     

Machine Learning Prediction Models to Evaluate the Strength of Recycled Aggregate Concrete

Compressive and flexural strength are the crucial properties of a material. The strength of recycled aggregate concrete (RAC) is comparatively lower than that of natural aggregate concrete. Several factors, including the recycled aggregate replacement ratio, parent concrete strength, water–cement ratio, water absorption, density of the recycled aggregate, etc., affect the RAC’s strength. Several studies have been performed to study the impact of these factors individually. However, it is challenging to examine their combined impact on the strength of RAC through experimental investigations. Experimental studies involve casting, curing, and testing samples, for which substantial effort, price, and time are needed. For rapid and cost-effective research, it is critical to apply new methods to the stated purpose. In this research, the compressive and flexural strengths of RAC were predicted using ensemble machine learning methods, including gradient boosting and random forest. Twelve input factors were used in the dataset, and their influence on the strength of RAC was analyzed. The models were validated and compared using correlation coefficients (R²), variance between predicted and experimental results, statistical tests, and k-fold analysis. The random forest approach outperformed gradient boosting in anticipating the strength of RAC, with an R² of 0.91 and 0.86 for compressive and flexural strength, respectively. The models’ decreased error values, such as mean absolute error (MAE) and root-mean-square error (RMSE), confirmed the higher precision of the random forest models. The MAE values for the random forest models were 4.19 MPa and 0.56 MPa, whereas the MAE values for the gradient boosting models were 4.78 MPa and 0.64 MPa, for compressive and flexural strengths, respectively. Machine learning technologies will benefit the construction sector by facilitating the evaluation of material properties in a quick and cost-effective manner.     

Influence of the Mix Proportion and Aggregate Features on the Performance of Eco-Efficient Fine Recycled Concrete Aggregate Mixtures

Most of the previous research on recycled concrete aggregates (RCA) has focused on coarse RCA (CRCA), while much less has been accomplished on the use of fine RCA particles (FRCA). Furthermore, most RCA research disregards its unique microstructure, and thus the inferior performance of concrete incorporating RCA is often reported in the fresh and hardened states. To improve the overall behaviour of RCA concrete advanced mix design techniques such as equivalent volume (EV) or particle packing models (PPMs) may be used. However, the efficiency of these procedures to proportion eco-efficient FRCA concrete still requires further investigation. This work evaluates the overall fresh (i.e., slump and rheological characterization) and hardened states (i.e., non-destructive tests, compressive strength and microscopy) performance of sustainable FRCA mixtures proportioned through distinct techniques (i.e., direct replacement, EV and PPMs) and incorporating different types of aggregates (i.e., natural and manufactured sand) and manufacturing processes (i.e., crusher fines and fully ground). Results demonstrate that the aggregate type and crushing process may influence the FRCA particles’ features. Yet, the use of advanced mix design techniques, particularly PPMs, may provide FRCA mixes with quite suitable performance in the fresh (i.e., 49% lower yield stress) and hardened states (i.e., 53% higher compressive strength) along with a low carbon footprint.     

Concrete Made with Dune Sand: Overview of Fresh,Mechanical and Durability Properties

According to the authors’ best information, the majority of research focuses on other waste materials, such as recycling industrial waste (glass, silica fume, marble and waste foundry sand), etc. However, some researchers suggest dune sand as an alternative material for concrete production, but knowledge is still scarce. Therefore, a comprehensive review is required on dune sand to evaluate its current progress as well as its effects on the strength and durability properties of concrete. The review presents detailed literature on dune sand in concrete. The important characteristics of concrete such as slump, compressive, flexural, cracking behaviors, density, water absorption and sulfate resistance were considered for analysis. Results indicate that dune sand can be used in concrete up to 40% without any negative effect on strength and durability. The negative impact of dune sand on strength and durability was due to poor grading and fineness, which restricts the complete (100%) substation of dune sand. Furthermore, a decrease in flowability was observed. Finally, the review highlights the research gap for future studies.     

Mechanical Strength and Thermal Properties of Cement Concrete Containing Waste Materials as Substitutes for Fine Aggregate

The increasing volume of waste and the requirements of sustainable development are the reasons for the research on new waste management concepts. The research results presented in this paper show the effect of recycled aggregate on the selected properties of cement concrete. The aggregates obtained from three types of wastes are tested: recycled concrete paving, crushed ceramic bricks, and burnt sewage sludges. The recycled aggregates replaced 25% and 50% of the volume of the fine aggregate. The tested aggregates worsen the concrete mixes’ consistency and decrease, to some extent, the compressive strength of the concrete. However, the tensile splitting strength of the concrete with recycled aggregates is similar to that of the reference concrete. Using recycled aggregates worsens the tightness of the concrete, which manifests itself by increasing water penetration depth. The thermal properties of concrete are slightly affected by the type and content of the recycled aggregate. Considering the expected improvement in recycled aggregate processing, they can be an alternative to natural aggregates. Using recycled aggregates in cement concrete requires extensive studies to search for ways to increase their possible content without worsening concrete performance.     

Influence of High Temperature Curing and Surface Humidity on the Tensile Strength of UHPC

The objective of this study is an investigation of the different parameters that influence the tensile strength of ultra-high performance concrete (UHPC). Apart from the shrinkage and stiffness, the tensile strength is an important parameter for the design of crack-free concrete elements, e.g., in machine tool construction. One focus of our work is the influence of concrete curing and the great impact of the mechanical and physical characteristics of hydrated UHPC. For this reason, different curing regimes were investigated. The results show that even after heat treatment or autoclaving, the centric tensile strength of UHPC specimens is strongly influenced by the surrounding ambient humidity. Test specimens that were stored under water after a heat treatment or autoclaving and were still wet during the test had the highest tensile strengths. Storage at 20 °C and 65% relative humidity (rH), however, results in a 25% reduction in tensile strength. Alternating storage between water storage at 20 °C water and storage at 65% rH can also reduce the tensile strength dramatically by up to 70%. In particular, samples that were stored at 65% rH right before testing had very low tensile strengths. Surprisingly, the initially low tensile strength of previously dry stored UHPC can be restored by subsequent water storage. In the absence of any microstructural defects, e.g., microcracks, a possible explanation for this phenomenon can be the stress differences due to a humidity gradient between the core and surfaces and shrinkage combined with a continued reaction of the unhydrated binders of the UHPC.     

Effects of Curing Conditions on the MECHANICAL and Microstructural Properties of Ultra-High-Performance Concrete (UHPC) Incorporating Iron Tailing Powder

It has been reported that iron tailing powder (ITP) has the potential to partially replace cement to prepare ultra-high-performance concrete (UHPC). However, the reactivity of ITP particles in concrete largely depends on the curing method. This study investigates the effects of curing conditions on the mechanical and microstructural properties of UHPC containing ITP. To achieve this objective, three research tasks are conducted, including (1) preparing seven concrete formulations by introducing ITP; (2) characterizing their mechanical performance under different curing regimes; and (3) analyzing their microstructure by XRD patterns, FTIR analysis, and SEM observation. The experimental results show that there is an optimum ITP dosage (15%) for their application. The concrete with 15% ITP under standard curing obtains 94.3 MPa at 7 days, their early-age strength could be even further increased by ~30% (warm-water curing) and ~35% (steamed curing). The steam curing regime stimulates the activity of ITP and refines the microstructure. This study demonstrates the potential of replacing Portland cement with ITP in UHPC production.     

Mechanical Properties and Durability Performance of Recycled Aggregate Concrete Containing Crumb Rubber

Despite extensive research studies, recycled aggregates and worn-out tyres of motor vehicles are still not fully reused and are hence disposed of in ways that are damaging to the environment. Several studies have been carried out on recycled aggregate and rubberized concrete, but very limited studies are conducted on rubber recycled aggregate concrete. This study focuses on the workability, mechanical properties and durability performance of concrete made with 100% recycled aggregates and crumb rubber at different replacement level (5%, 10%, 15% and 20%). The first stage of the study covers the effect of incorporating crumb rubber at different concentration on the workability and mechanical properties of recycled aggregate concrete. The results revealed that the workability and mechanical properties of the recycled aggregate concrete can be used for structural applications when 5% of crumb rubber are used to replace recycled aggregates. The 28-days compressive strength of the rubberized recycled aggregate concrete with 5% crumb rubber concentration is reduced by 21.1% and 32.8% when compared to recycled aggregate concrete and control concrete, respectively. The second stage of the study assesses the durability performance of the recycled aggregate concrete with 5% crumb rubber concentration. The 5% crumb rubber content for durability tests was considered because the ultrasonic pulse velocity tests revealed that the quality of the recycled aggregate concrete is questionable if the concentration of crumb rubber particles is beyond 5%. The durability performance using the surface resistivity test also shows that the chloride ion penetration of recycled aggregates concrete with 5% crumb rubber replacement is moderate using air dried curing technique and high using the water bath curing method. Hence the study suggests the use of rubber recycled aggregate concrete for applications were the exposure condition is not extreme.     

Mechanical and Electrical Characteristics of Lightweight Aggregate Concrete Reinforced with Steel Fibers

There is increased interest in applying electromagnetic (EM) shielding to prevent EM interference, which destroys electronic circuits. The EM shielding’s performance is closely related to the electrical conductivity and can be improved by incorporating conductive materials. The weight of a structure can be reduced by incorporating lightweight aggregates and replacing the steel rebars with CFRP rebars. In this study, the effects of lightweight coarse aggregate and CFRP rebars on the mechanical and electrical characteristics of concrete were investigated, considering the steel fibers’ incorporation. The lightweight coarse aggregates decreased the density and strength of concrete and increased the electrical conductivity of the concrete, owing to its metallic contents. The steel fibers further increased the electrical conductivity of the lightweight aggregate concrete. These components improved the EM shielding performance, and the steel fibers showed the best performance by increasing shielding effectiveness by at least 23 dB. The CFRP rebars behaved similarly to steel rebars because of their carbon fiber content. When no steel fiber was mixed, the shielding effectiveness increased by approximately 2.8 times with reduced spacing of CFRP rebars. This study demonstrates that lightweight aggregate concrete reinforced with steel fibers exhibits superior mechanical and electrical characteristics for concrete and construction industries.