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1.
In this research, we assessed the influence of an ultrafine 2CaO·SiO2 powder on the hydration properties of a reactive powder concrete system. The ultrafine powder was manufactured through chemical combustion method. The morphology of ultrafine powder and the development of hydration products in the cement paste prepared with ultrafine powder were investigated by scanning electron microscopy (SEM), mineralogical composition were determined by X-ray diffraction, while the heat release characteristics up to the age of 3 days were investigated by calorimetry. Moreover, the properties of cementitious system in fresh and hardened state (setting time, drying shrinkage, and compressive strength) with 5% ordinary Portland cement replaced by ultrafine powder were evaluated. From SEM micrographs, the particle size of ultrafine powder was found to be up to several hundred nanometers. The hydration product started formulating at the age of 3 days due to slow reacting nature of belitic 2CaO·SiO2. The initial and final setting times were prolonged and no significant difference in drying shrinkage was observed when 5% ordinary Portland cement was replaced by ultrafine powder. Moreover, in comparison to control reactive powder concrete, the reactive powder concrete containing ultrafine powder showed improvement in compressive strength at and above 7 days of testing. Based on above, it can be concluded that the manufactured ultrafine 2CaO·SiO2 powder has the potential to improve the performance of a reactive powder cementitious system.  相似文献   

2.
In this study, the compressive strength and water contact angle of mortar specimens prepared by mixing two types of water repellent with ordinary Portland cement (OPC) and rapid-hardening cement mortar were measured before and after surface abrasion. In addition, the hydration products and chemical bonding of cement mortar with the repellents were examined using X-ray diffraction (XRD), thermogravimetry-differential thermal analysis (TG-DTA), and Fourier-transform infrared spectroscopy (FT-IR) to evaluate the performance of these cement mortar mixtures as repair materials. We found that the fast-hardening cement mortar mixture containing the oligomer water repellent showed the best performance with a high compressive strength and large water contact angle. With the oligomer water repellent, the rapid-hardening cement mortar mixture showed contact angles of 131° and 126° even after a 2 mm abrasion, thereby confirming that the water repellent secured hydrophobicity through strong bonding with the entire cement mortar as well as its surface. The compressive strengths were found to be 34.5 MPa at 3 h and 54.8 MPa at 28 days, confirming that hydration occurred well despite the addition of water repellent.  相似文献   

3.
Mineral additions can eliminate the conversion in calcium aluminate hydrates and thus inhibit the future strength retraction of calcium aluminate cement (CAC). However, the impacts of these additions on the protection capacity of CAC concrete in relation to the corrosion of embedded steel reinforcement remains unclear. This paper focused on the corrosion behavior of steel reinforcement in slag, limestone powder, or calcium nitrate-modified CAC mortars via XRD and electrochemical methods (corrosion potential, electrochemical impedance, and linear polarization evaluation). The results indicate that strätlingite (C2ASH8), which is formed in slag-modified CAC, has poor chloride-binding ability, leading to decline in corrosion resistance of the steel reinforcement. The electrochemical parameters of specimens immersed in NaCl solution suddenly drop at 14 days, which is 28 days earlier than that of the references. In contrast, the Ca2[Al(OH)6]20.5CO3OH·H2O (CaAl·CO32−-LDH) and 3CaO·Al2O3·Ca(NO3)2·12H2O (NO3-AFm) in limestone powder and calcium nitrate-modified CAC mortar show great chloride-binding ability, thereby improving the corrosion resistance of the steel reinforcement. The electrochemical parameters of specimens modified with calcium nitrate maintain a slow decreasing trend within 90 days.  相似文献   

4.
This study evaluated the effect of carbon nanofibers (CNFs) coated by aluminum oxide Al2O3 as a reinforcement on compressive strength, frost resistance, and drying shrinkage of cement mortars. Three weight ratios of 0.125%, 0.25%, and 0.5% of Al2O3/CNFs and bare CNF cement mortars were compared with reference cement mortar samples. The reactive porous and high surface area layer of alumina induced the hydration reaction and promoted the production of well-distributed hydration gel. Derivative thermal analysis–differential thermogravimetric (TGA-DTG) and X-ray powder diffraction (XRD) characterization showed that Al2O3/CNFs reinforcement led to greater hydration gel production than bare CNFs. Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) were performed to study the coating and microstructure of the cement mortars evaluated in this paper. The results show that the optimum enhancement of the cement mortar properties was obtained at ratios of 0.125% for Al2O3/CNFs and 0.25% for CNFs. This enhancement was greater with Al2O3/CNFs-reinforced specimens in terms of high compressive strength, less compressive strength degradation after 150 cycles, and less drying shrinkage. The low use of the CNFs in Al2O3/CNFs samples indicates the coating is an economical and promising approach for improving the performance of cement mortars.  相似文献   

5.
The amount of fly ash from the incineration of sewage sludge is increasing all over the world, and its utilization is becoming a serious environmental problem. In the study, a type of sewage sludge ash (SSA) collected directly from the municipal sewage treatment plant was used. Five levels of cement replacement (2.5%, 5%, 7.5%, 10% and 20%) and unchanged water-to-binder (w/b) ratio (0.55) were used. The purpose of the study was to evaluate the effect of sewage sludge ash (SSA) on the hydration heat process of cement mortars. The heat of the hydration of cement mortars was monitored by the isothermal calorimetric method for 7 days at 23 °C. The analysis of chemical composition and particle size distribution was performed on the tested material. The tests carried out have shown that SSA particles have irregular grain morphology and, taking into account the chemical composition consists mainly of oxides such as CaO, P2O5, SiO2 and Al2O3. The concentration of these compounds affects the hydration process of cement mortars doped with SSA. In turn, the content of selected heavy metals in the tested ash should not pose a threat to the environment. Calorimetric studies proved that the hydration process is influenced by the presence of SSA in cement mortars. The studies showed that the rate of heat generation decreased (especially in the initial setting period) with the increasing replacement of cement by SSA, which also reduced the amount of total heat compared to the control cement mortar. With increasing mass of the replacement of cement with SSA up to 20%, the 7-day compressive strength of the mortar samples decreases.  相似文献   

6.
Magnesium phosphate cement (MPC), a new type of inorganic cementitious material, is favored in engineering and construction because of its fast setting speed and high bonding strength, but is limited in practical application due to its high production cost and excessive release of hydration heat. Relevant research has investigated the application of discarded oyster shell powder (OSP) replacing cement mortar and has reported certain improvements to its performance. Consequently, focusing on discovering more effects of OSP on MPC performance, this study, by using a typical three-point bending test, used 45 cuboid specimens to investigate the influences of OSP mass content on flexural properties of MPC at different curing times. Results illustrated that MPC flexural strength was first increased and then decreased, and 3% is the critical value for OSP mass content. Similarly, the stiffness of all specimens presented a tendency to increase first and then decrease, with a maximum value of 36.18 kN/mm appearing at 3%, i.e., the critical OSP mass content. Finally, scanning electron microscope (SEM) and X-ray diffraction (XRD) were employed to analyze the microstructure and composition of specimens, confirming that the specimens generated not only the hydration product potassium phosphate magnesium (MgKPO4·6H2O, MKP), but also another new reactant (CaHPO4·2H2O).  相似文献   

7.
Hydration characteristics and mechanical properties of calcium sulphoaluminate (CSA) cement with different contents of CaCO3 and gypsum under NaCl solutions were studied, using the testing methods of isothermal calorimetry, X-ray diffraction (XRD), mercury intrusion porosimetry (MIP), linear shrinkage, and compressive strength. Results show that CaCO3 can promote hydration and reduce the hydration heat of CSA cement. The reaction between gypsum and C4A3S- releases a large quantity of heat in the initial hydration period; however, over 3 days of accumulation, the level of hydration heat is reduced. Under NaCl solutions, the aluminate phase has difficulty reacting with CaCO3 to form carbonate phase but combines with chloride ions to form Friedel’s salt. On the contrary, gypsum reduces aluminate phase, and the content of Friedel’s salt is also reduced. Furthermore, CaCO3 and gypsum both increase the total porosity of the CSA cement paste under NaCl solutions during the early curing phase, and over the long-term, pore structure is also optimized. CaCO3 and gypsum reduce the linear shrinkage of CSA cement paste under NaCl solutions. Overall, the compressive strength of CSA cement is reduced with the addition of CaCO3, and the trend will be sharper with the increase in CaCO3. However, when it comes to gypsum, the compressive strength is almost the same during early curing, but in the long-term, compressive strength improves. Essentially, the compressive strength of CSA cement mortar with CaCO3 and gypsum will improve under NaCl solutions.  相似文献   

8.
Adverse side-effects occurred in slurry foaming and thickening process when carbide slag was substituted for quicklime in HCS-AAC. Cement accelerators were introduced to modify the slurry foaming and coagulating process during pre-curing. Meanwhile, the affiliated effects on the physical-mechanical properties and hydration products were discussed to evaluate the applicability and influence of the cement accelerator. The hydration products were characterized by mineralogical (XRD) and thermal analysis (DSC-TG). The results indicated that substituting carbide slag for quicklime retarded slurry foaming and curing progress; meanwhile, the induced mechanical property declination had a negative effect on the generation of C–S–H (I) and tobermorite. Na2SO4 and Na2O·2.0SiO2 can effectively accelerate the slurry foaming rate, but the promoting effect on slurry thickening was inconspicuous. The compressive strength of HCS-AAC obviously declined with increasing cement coagulant content, which was mainly ascribed to the decrease in bulk density caused by the accelerating effect on the slurry foaming process. Dosing Na2SO4 under 0.4% has little effect on the generation of strength contributing to hydration products while the addition of Na2O·2.0SiO2 can accelerate the generation and crystallization of C–S–H, which contributed to the high activity gelatinous SiO2 generated from the reaction between Na2O·2.0SiO2 and Ca(OH)2.  相似文献   

9.
The application of granulated copper slag (GCS) to partially replace cement is limited due to its low pozzolanic activity. In this paper, reconstituted granulated copper slag (RGCS) was obtained by adding alumina oxide (Al2O3) to liquid copper slag. Blended cement pastes were formulated by a partial substitute for ordinary Portland cement (OPC) with the RGCS (30 wt%). The pozzolanic activity, mechanical development, and the microstructure were characterized. The results show that 5–10 wt% Al2O3 contributes to the increase in magnetite precipitation in RGCS. The addition of Al2O3 alleviates the inhibition of C3S by RGCS and accelerates the dissociation of RGCS active molecules, thus increasing the exothermic rate and cumulative heat release of the blended cement pastes, which are the highest in the CSA10 paste with the highest Al2O3 content (10 wt%) in RGCS. The unconfined compressive strength (UCS) values of blended cement mortar with 10 wt% Al2O3 added to RGCS reach 27.3, 47.4, and 51.3 MPa after curing for 7, 28 and 90 d, respectively, which are the highest than other blended cement mortars, and even exceed that of OPC mortar at 90 d of curing. The pozzolanic activity of RGCS is enhanced with the increase in Al2O3 addition, as evidenced by more portlandite being consumed in the CSA10 paste, forming more C-S-H (II) gel with a higher Ca/Si ratio, and a more compact microstructure with fewer pores than other pastes. This work provided a novel, feasible, and clean way to enhance the pozzolanic activity of GCS when it was used as a supplementary cementitious material.  相似文献   

10.
Energy consumption and carbon emissions are lower in the production of belite-ye′elimite-ternesite (C2S-C4A3$-C5S2$, BYT) clinker than Portland cement (PC) clinker. BYT cement can combine the early strength of CSA cements and the durability of belite cements. X-ray diffraction, mercury intrusion porosimetry, isothermal conduction calorimetry and scanning electron microscope were conducted to investigate the hydration process of BYT cement. The hydration products of BYT cement include mainly ettringite, strätlingite and some amorphous AH3 (aluminum hydroxide). Ternesite did prove an early reactivity in BYT cement. The reaction of ternesite with AH3 occurs on the surface of ternesite. Ternesite delays the second heat flow peak of ye′elimite. The strength of BYT cement containing 10% ternesite in the prepared clinker exceeds that of other cement at all ages.  相似文献   

11.
In order to realize low energy consumption in cement and the recycling of solid waste, the phase composition and structure of waste mortar used to prepare a high belite cement clinker, instead of some other raw materials, have here been investigated, and the belite was activated by doping with SO3. The results show that a good high belite cement clinker can be obtained using waste mortar, limestone, coal gangue, iron powder, or iron correction raw materials combined at 1350 °C for half an hour. The addition of SO3 greatly increased the strength of the clinker in the early phase, and overall, the ratio of calcium to silicon in belite became higher, and more Al2O3 entered the belite; however, the generation of C3S was inhibited somewhat, and the content of C4AF also increased. This study offers guidance for the application of waste mortar and the activation of belite, which offers huge environmental and economic benefits.  相似文献   

12.
Glass formation in the CaO–Al2O3 system represents an important phenomenon because it does not contain typical network-forming cations. We have produced structural models of CaO–Al2O3 glasses using combined density functional theory–reverse Monte Carlo simulations and obtained structures that reproduce experiments (X-ray and neutron diffraction, extended X-ray absorption fine structure) and result in cohesive energies close to the crystalline ground states. The O–Ca and O–Al coordination numbers are similar in the eutectic 64 mol % CaO (64CaO) glass [comparable to 12CaO·7Al2O3 (C12A7)], and the glass structure comprises a topologically disordered cage network with large-sized rings. This topologically disordered network is the signature of the high glass-forming ability of 64CaO glass and high viscosity in the melt. Analysis of the electronic structure reveals that the atomic charges for Al are comparable to those for Ca, and the bond strength of Al–O is stronger than that of Ca–O, indicating that oxygen is more weakly bound by cations in CaO-rich glass. The analysis shows that the lowest unoccupied molecular orbitals occurs in cavity sites, suggesting that the C12A7 electride glass [Kim SW, Shimoyama T, Hosono H (2011) Science 333(6038):71–74] synthesized from a strongly reduced high-temperature melt can host solvated electrons and bipolarons. Calculations of 64CaO glass structures with few subtracted oxygen atoms (additional electrons) confirm this observation. The comparable atomic charges and coordination of the cations promote more efficient elemental mixing, and this is the origin of the extended cage structure and hosted solvated (trapped) electrons in the C12A7 glass.  相似文献   

13.
The paper presents studies on the early stages of biological corrosion of ordinary Portland cements (OPC) subjected to the reactive media from the agricultural industry. For ten months, cement pastes of CEM I type with various chemical compositions were exposed to pig slurry, and water was used as a reference. The phase composition and structure of hydrating cement pastes were characterized by X-ray diffraction (XRD), thermal analysis (DTA/TG/DTG/EGA), and infrared spectroscopy (FT-IR). The mechanical strength of the cement pastes was examined. A 10 to 16% decrease in the mechanical strength of the samples subjected to pig slurry was observed. The results indicated the presence of thaumasite (C3S·CO2·SO3·15H2O) as a biological corrosion product, likely formed by the reaction of cement components with living matter resulting from the presence of bacteria in pig slurry. Apart from thaumasite, portlandite (Ca(OH)2)—the product of hydration—as well as ettringite (C3A·3CaSO4·32H2O) were also observed. The study showed the increase in the calcium carbonate (CaCO3) phase. The occurrence of unreacted phases of cement clinker, i.e., dicalcium silicate (C2S) and tricalcium aluminate (C3A), in the samples was confirmed. The presence of thaumasite phase and the exposure condition-dependent disappearance of CSH phase (calcium silicate hydrate), resulting from the hydration of the cements, were demonstrated.  相似文献   

14.
Compared with nanosilica collected in a gaseous state, nanosilica sol has great economic value and application significance for improving the performance of concrete and mortar. In this study, the influence of nanosilica sol on the hydration process of different kinds of cement is studied by means of hydration heat analysis, X-ray diffraction analysis (XRD) and other methods, and the properties of mortar such as setting time, mechanical properties and porosity are also studied to characterize the influence of nanosilica sol on the macroscopic properties of mortar. The experimental results show that nanosilica sol can accelerate the hydration rate of two kinds of cement and promote the hydration reaction degree of cement, and this promotion effect increases with the increase in nanosilica sol content. At the same time, nanosilica sol can significantly shorten the setting time of the two kinds of cement, and it is more obvious with the increase in content. Excessive content of nanosilica sol will adversely affect the permeability resistance of mortar. It may be caused by the weak interval formed by nanosilica particle clusters in the mortar matrix, which can be supported by the mortar pore structure distribution test. At the same time, the influence of nanosilica sol on the hydration of the two kinds of cement is different, and the compressive strength of HBSAC cement mortar increases first and then decreases after adding nanosilica sol; However, the compressive strength of P·O 42.5 cement mortar increases gradually after adding nanometer silica sol. This shows that nanosilica sol does not effectively promote the hydration of β-C2S in high belite sulfoaluminate cement (HBSAC) mortar. Based on the above experimental results, it can be concluded that when the content of nanosilica sol is about 1%, it has the best promotion effect on the hydration of the two kinds of cement and the performance of mortar.  相似文献   

15.
The effect of the dosage of sulphur-containing tailings (STs) and curing temperature on the properties of M32.5 cement mortar was studied in this work. An experimental study was conducted to evaluate the effects of STs with different substitution ratios (0, 10%, 20%, 30%, 40%) on the compressive strength experiment, fluidity, expansion ratio, and pore structure of M32.5 cement mortar. The results showed that the addition of STs reduced the fluidity of mortar, and the fluidity decreased with the increase of the STs dosage. The compressive strength of mortars increased at a lower substitution rate (0~20%) but decreased at a higher substitution rate (>20%). Ettringite peaks and new sulfate peaks were found by X-ray diffraction (XRD) analysis. Scanning electron microscope (SEM) observation of the microstructure showed that a large number of hydrated products, such as ettringite, formed and filled in the interstitial space, which was conducive to the development of strength. The optimal STs replacement ratio of river sand was 10%. Then, the performance of mortar at curing temperatures of 23 ± 1, 40, 60, and 80 °C was further investigated under the optimal STs replacement ratio. Under high-temperature curing conditions, the early strength of M32.5 cement mortar with STs increased greatly, but the late strength decreased gradually with the increase in curing temperature. The early strength development of the mortar mainly depended on the high speed of hydration reaction, and the late strength variation was mainly affected by hydration products and the pore size distribution. After comprehensive consideration, the optimal curing temperature of M32.5 cement mortar with STs was 40 °C.  相似文献   

16.
The properties of blended cement containing 0%, 20%, and 50% iron tailing powder (ITP) at 20 °C and 60 °C were investigated by determining the hydration heat, microstructure, and compressive strength. The addition of ITP decreases the exothermic rate and cumulative hydration heat of blended cement at 20 °C. The high temperature increases the hydration rate and leads to the hydration heat of blended cement containing 20% ITP higher than that of Portland cement. Increasing the amount of ITP decreases the non-evaporable water content and Ca(OH)2 content as well as compressive strength at both of the two studied temperatures. The addition of ITP coarsens the early-age pore structure but improves the later-age pore structure at 20 °C. The high temperature significantly improves the early-age properties of blended cement containing ITP, but it is detrimental to the later-age properties development. The reaction of ITP is limited even at high temperature. The large ITP particles bond poorly with surrounding hydration products under early high-temperature curing condition. The properties of blended cement containing a large amount of ITP are much poorer at high temperature.  相似文献   

17.
This study aimed to assess bioglass sintering to a zirconia core on surface properties and bonding strength to resin cement. Zirconia specimens were divided into four groups: G I: sintered; G II: bioglass modified zirconia (a bioglass slurry was sintered with zirconia at 1550 °C); G III: sandblasted using 50 μm Al2O3 particles; and G IV: Z-prime plus application. Surface morphology and chemical analysis were studied using a scanning electron microscope and energy-dispersive spectroscopy. Surface roughness was evaluated using a profilometer. Surface hardness was measured using an indentation tester. For the microshear bond strength test, resin cement cylinders were bonded to a zirconia surface. Half of the specimens were tested after 24 h; the other half were thermocycled (5–55 °C) for 1000 cycles. A shearing load was applied at a crosshead speed of 0.5 mm/min on a universal testing machine. Data were analyzed with ANOVA using SPSS software at (p < 0.05). Results: tThe mean surface roughness of G II was significantly higher than G I and G III. The microhardness of G II was significantly lower than all groups. For bond strength, there was no significant difference between groups II, III, and IV after thermocycling. Conclusions: Bioactive glass can increase the bond strength of zirconia to resin cement, and is comparable to sandblasting and Z-prime bonding agents.  相似文献   

18.
The study analyzes the anisotropy effect for ceramic masonry based on experimental tests of samples made of 25 × 12 × 6.5 cm3 solid brick elements with compressive strength fb = 44.1 MPa and cement mortar with compressive strength fm = 10.9 MPa. The samples were loaded in a single plane with a joint angle that varied from the horizontal plane. The load was applied in a vertical direction. The samples were loaded at angles of 90°, 67.5°, 45°, 22.5°, and 0° toward the bed joints. The most unfavourable cases were determined. It was observed that the anisotropy of the masonry significantly influences the load-bearing capacity of the walls depending on the angle of the compressive stresses trajectory. Approximation curves and equations for compressive strength, Young’s modulus, and Poisson’s coefficient were proposed. It was observed that Young’s modulus and Poisson’s ratio will also change depending on the trajectory of compressive stresses as a function of the joint angle. Experimental tests allowed to determine the failure mechanism in prepared specimens. The study allowed to estimate the masonry strength with the load acting at different angles toward the bed joints.  相似文献   

19.
This study addresses the application of polyvinyl alcohol (PVA) fibers to improve the performance of lightweight cement composites with pozzolans. Blended cement mixes based on expanded glass granules were modified with PVA fibers (Type A: Ø40 µm, L = 8 mm and Type B: Ø200 µm, L = 12 mm). The following research methods were used to analyse the effect of the fibers on the structure of cement matrix and physical-mechanical properties of lightweight composite: SEM, XRD, DTG, calorimetry tests, and standard test methods of physical and mechanical properties. Results from the tests showed that a denser layer of hydrates was formed around the PVA fiber and the amounts of portlandite, CSH, and CASH formed in the specimens with PVA were found to be higher. PVA fibers of Type A accelerated hydration of the cement paste, slightly increased the compressive strength of the lightweight composite, but had no significant effect on the values of density, ultrasonic pulse velocity and flexural strength. The shrinkage of cement composite was significantly reduced using both types of PVA fiber and both types of PVA fibers increased the fracture energy of lightweight cement composite with expanded granules.  相似文献   

20.
This paper presents the results of research into the heat of hydration and activation energy of calcium sulphoaluminate (CSA) cement in terms of the dependence on curing temperature and water/cement ratio. Cement pastes with water/cement ratios in the range of 0.3–0.6 were tested by isothermal calorimetry at 20 °C, 35 °C and 50 °C, with the evolved hydration heat and its rate monitored for 168 h from mixing water with cement. Reference pastes with ordinary Portland cement (OPC) were also tested in the same range. The apparent activation energy of CSA and OPC was determined based on the results of the measurements. CSA pastes exhibited complex thermal behaviour that differed significantly from the thermal behaviour of ordinary Portland cement. The results show that both the w/c ratio and elevated temperature have a meaningful effect on the heat emission and the hydration process of CSA cement pastes. The determined apparent activation energy of CSA revealed its substantial variability and dependence, both on the w/c ratio and the curing temperature.  相似文献   

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