Improvements in bracket base design

Acid etch bonding of orthodontic attachments to the labial and lingual surfaces of teeth is generally adequate for clinical service. Failures do occur, and these are related to technique problems in acid etching or resin manipulation or to bracket base design. The widely used foil mesh base can present problems in retention because of design defects or corrosion. Improvement in mechanical retention of resin to the attachment base would result in significant improvements in bonding and fewer clinical failures. One of our approaches to improved retention is to fuse metallic or ceramic particles onto the bracket base so as to achieve a particulate or porous layer into which resin can penetrate. The results of bond-strength tests showed that a 100 percent increase in bond strength could be obtained with sintered porous metal-coated brackets. Further development is proceeding.