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High Performance Tunable Catalysts Prepared by Using 3D Printing
Authors:Cristian Yesid Chaparro-Garnica,Esther Bailó  n-Garcí  a,Arantxa Davó  -Quiñ  onero,Patrick Da Costa,Dolores Lozano-Castelló  ,Agustí  n Bueno-Ló  pez
Affiliation:1.Department of Inorganic Chemistry, University of Alicante, Carretera de San Vicente del Raspeig s/n, 03080 Alicante, Spain; (C.Y.C.-G.); (A.D.-Q.); (D.L.-C.); (A.B.-L.);2.Carbon Materials Research Group, Department of Inorganic Chemistry, Faculty of Sciences, Campus Fuentenueva s/n, University of Granada, 18071 Granada, Spain;3.Institut Jean Le Rond d’Alembert, CNRS UMR 7190, 2 Place de la Gare de Ceinture, Sorbonne Université, 78210 Saint Cyr L’Ecole, France;
Abstract:
Honeycomb monoliths are the preferred supports in many industrial heterogeneous catalysis reactions, but current extrusion synthesis only allows obtaining parallel channels. Here, we demonstrate that 3D printing opens new design possibilities that outperform conventional catalysts. High performance carbon integral monoliths have been prepared with a complex network of interconnected channels and have been tested for carbon dioxide hydrogenation to methane after loading a Ni/CeO2 active phase. CO2 methanation rate is enhanced by 25% at 300 °C because the novel design forces turbulent flow into the channels network. The methodology and monoliths developed can be applied to other heterogeneous catalysis reactions, and open new synthesis options based on 3D printing to manufacture tailored heterogeneous catalysts.
Keywords:3D-printing   carbon monoliths   morphology control   porosity control   CO2 methanation
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