Wettability of Metal Surfaces Affected by Paint Layer Covering

The aim of the work was to quantify the surface wettability of metallic (Fe, Al, Cu, brass) surfaces covered with sprayed paints. Wettability was determined using the contact angle hysteresis approach, where dynamic contact angles (advancing Θ_A and receding Θ_R) were identified with the inclined plate method. The equilibrium, Θ_Y, contact angle hysteresis, CAH = Θ_A − Θ_R, film pressure, Π, surface free energy, γ_SV, works of adhesion, W_A, and spreading, W_S, were considered. Hydrophobic water/solid interactions were exhibited for the treated surfaces with the dispersive term contribution to γ_SV equal to (0.66–0.69). The registered 3D surface roughness profiles allowed the surface roughness and surface heterogeneity effect on wettability to be discussed. The clean metallic surfaces turned out to be of a hydrophilic nature (Θ_Y < 90°) with high γ_SV, heterogeneous, and rough with a large CAH. The surface covering demonstrated the parameters’ evolution, Θ_A↑, Θ_R↑, γ_SV↓, W_A↓, and W_S↓, corresponding to the surface hydrophobization and exhibiting base substratum-specific signatures. The dimensionless roughness fluctuation coefficient, η, was linearly correlated to CAH. The CAH methodology based on the three measurable quantities, Θ_A, Θ_R, and liquid surface tension, γ_LV, can be a useful tool in surface-mediated process studies, such as lubrication, liquid coating, and thermoflow.